SB -

FELLOWSHIP

High speed forming

Luca Corallo
PhD Student

Faculty of Engineering and Architecture

Department of Electrical Energy, Metals,
Mechanical Constructions and System
 PROBLEM DEFINITION 1

Material behaviour
at high strain rare

s
  𝜀
˙
  𝜀
˙

High speed forming

 PROBLEM DEFINITION 2

Why High
speed forming?
Advantages for Environment
Increase of formability

Application in
Less time and cost
mass production

IMPULSIVE NO
LOAD NECKING
s

High speed forming

 DYNAMIC FLDs 4

Experimental
methods

Electromagnetic forming

1
Electrohydraulic forming
 𝜀
˙

0

2

High speed punch stretching

(Nakazima tes)

HIGH SPEED PUNCH STRETCHING ( NAKAZIMA TEST )

 EMF & EHF 5

Electromagneti Electrohydrauli
c forming c forming

Maximum Strain
Rate 104 s-1

Flexibility

Reduction of
springback effect

Reduction of
wrincling

High speed forming

 HIGH SPEED PUNCH STRETCHING ( NAKAZIMA TEST ) 6

PUNCH
STRETCH TEST
SHPB

GET MORE INFO:

MANAGE COVER ALL THE
-FORCE
STRAIN RATE FLDs DOMAIN
-DISPLACEMENT
LEVEL
-STRAIN RATE

High speed forming

 HIGH SPEED PUNCH STRETCHING – Gilat et al. 7

OUTPUT BAR
PUNCH

SAMPLE
INPUT BAR

High speed forming

 HIGH SPEED PUNCH STRETCHING – Dabbousi et al. 8

Non hoptical measuraments, only strain gages

High speed forming

HIGH SPEED PUNCH STRETCHING – Kim et al. 9

After the test

High speed forming

HIGH SPEED PUNCH STRETCHING – Sasso et al. 10

Measurament of the
strain after the test
by DIC 2D

High speed forming

 SUMMARY OF HIGH SPEED MECHANICAL FORMING 11

Gilat et al. Dabbousi et al. Kim et al. Sasso et al.

No based on SHPB
Based on SHPB Based on SHPB Based on SHPB
Modeling
Modeling (F,d) Modeling (F,d) Modeling ( Hardening )
Lubrication ( Teflone,
Lubrication ( Grease ) No Lubrication plasticine, Vaseline ) No lubrication

No FLD No FLD FLD No FLD

No several strain rate No several strain rate Several strain rate Several strain rate
(Max 100s-1)
No microstracture No microstracture No microstracture
Microstracture analysis
analysis analysis analysis
( just to check )

High speed forming

 SB -
FELLOWSHIP
Thanks for the
High speed forming attention
Luca Corallo
PhD Student

Faculty of Engineering and Architecture

Department of Electrical Energy, Metals,
Mechanical Constructions and System
 HIGH SPEED PUNCH STRETCHING – Kim et al. 7

Effect of the
lubrification

High speed forming

 HIGH SPEED PUNCH STRETCHING – Sasso et al. 8

It must be ad- mitted that the necking is a subtile, almost indistinct, moment and its
detection is somewhat qualitative. Hence, the selection of the necessary punch
stroke for achieving the same “necking level ”introduces a cer- tain approximation;

High speed forming