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Randomized Complete
Block Design
ARIF RAHMAN
2
Experiments
P Diagram
Controllable Factors
(x)
Noise
Output Factors
Inputs F(x,z) (y) (x)
Control Scaling
Factors Factors
(z) (r)
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Blocking Principles and Nuisance
Factors
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Blocking Principles and Nuisance
Factors
Blocking is a technique for dealing with nuisance factors
A nuisance factor is a factor that probably has some
effect on the response, but it’s of no interest to the
experimenter…however, the variability it transmits to the
response needs to be minimized
Typical nuisance factors include batches of raw material,
operators, pieces of test equipment, time (shifts, days,
etc.), different experimental units
Many industrial experiments involve blocking (or should)
Failure to block is a common flaw in designing an
experiment (consequences?)
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Blocking Principles and Nuisance
Factors
If the nuisance variable is known and controllable, we
use blocking
If the nuisance factor is known and uncontrollable,
sometimes we can use the analysis of covariance to
remove the effect of the nuisance factor from the analysis
If the nuisance factor is unknown and uncontrollable (a
“lurking” variable), we hope that randomization
balances out its impact across the experiment
Sometimes several sources of variability are combined in
a block, so the block becomes an aggregate variable
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Randomized Complete Block
Design (RCBD)
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Randomized Complete Block
Design (RCBD)
Randomized Complete Block Design is a
type of experimental design to remove the
variability between blocks from experimental
errors by testing each experimental units on
each blocks. Each block contains all
treatments. The blocks form a more
homogeneous experimental unit on which to
compare the treatments. Within a block, the
order in which the treatments are tested is
randomly determined.
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Randomized Complete Block
Design (RCBD)
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Test Coupon
1 2 3 4
tip 1 tip 2 tip 3 tip 4
tip 1 tip 2 tip 3 tip 4
tip 1 tip 2 tip 3 tip 4
tip 1 tip 2 tip 3 tip 4
Test Coupon
1 2 3 4
tip 1 tip 1 tip 1 tip 1
tip 2 tip 2 tip 2 tip 2
tip 3 tip 3 tip 3 tip 3
tip 4 tip 4 tip 4 tip 4
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an Example: The Hardness Testing
Experiment
Randomization Alternatives of four Experimental Units (tips) on Blocks (coupon)
4 P4 4! 24
Random Order Experimental Units on Blocks
1 2 3 4 5 6 7 8 9 10 11 12
tip 1 tip 1 tip 1 tip 1 tip 1 tip 1 tip 2 tip 2 tip 2 tip 2 tip 2 tip 2
tip 2 tip 2 tip 3 tip 3 tip 4 tip 4 tip 1 tip 1 tip 3 tip 3 tip 4 tip 4
tip 3 tip 4 tip 2 tip 4 tip 2 tip 3 tip 3 tip 4 tip 1 tip 4 tip 1 tip 3
tip 4 tip 3 tip 4 tip 2 tip 3 tip 2 tip 4 tip 3 tip 4 tip 1 tip 3 tip 1
Test Coupon
1 2 3 4
9.2 9.4 9.8 10.0
9.3 9.6 9.6 10.2
9.7 9.3 9.5 9.9
9,4 9.4 10.0 9.7
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an Example: The Hardness Testing
Experiment Test Coupon
1 2 3 4
9.3 9.4 9.6 10.0
9.4 9.3 9.8 9.9
9.2 9.4 9.5 9.7
9.7 9.6 10.0 10.2
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an Example: The Extrusion Pressure
Experiment
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an Example: The Extrusion Pressure
Experiment
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an Example: The Extrusion Pressure
Experiment
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an Example: The Extrusion Pressure
Experiment
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an Example: The Extrusion Pressure
Experiment
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an Example: The Extrusion Pressure
Experiment
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That’s all