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Roller Bearing analysis

Presented by:
Joseph Tohme – Ibrahim Youssef – Khoder Battikh – Mahmoud Ajam
Welcome!
We are very glad to meet you. SLIDE 2
What we are talking
about today.
• fault diagnosis of a rolling element bearing based on
acceleration signals.
• in the presence of strong masking signals from other
machine components

Roller Bearing analysis


Agenda
The story of this presentation SLIDE 3

1 2 3 4 5

Bearing Fault Normal bearing Inner race fault Outer race fault Ball Fault
signature

Roller Bearing analysis


Section 01
Bearing Fault Signature
Bearing fault signature
SLIDE 5
The
  Envelope spectrum for faults of the REB, varies with the variation of fault types:
•Ballpass frequency, outer race (BPFO)

      (1- -                                             
•Ballpass frequency, inner race (BPFI)

(1+ -   
                           
•Fundamental train frequency (FTF), also known as cage speed

      FTF(1- -                              
•Ball (roller) spin frequency

      (1-                                                     

Roller Bearing analysis


Fault frequencies
Bearing: SKF6205-2RS JEM SKF SLIDE 6

Fault type Frequency


Ball Pass Frequency Outer race (BPFO) 3.584 × (Hz)
Ball Pass Frequency Inner race (BPFI) 5.415× (Hz)
Ball Spin Frequency (BSF) 4.713× (Hz)
Fundamental Train Frequency (FTF) 0.398× (Hz)

Roller Bearing analysis


Section 02
Normal Bearing
Normal Bearing analysis(98)
SLIDE 8

Time domain Frequency domain

Roller Bearing analysis


Normal Bearing analysis(98)

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Normal Bearing analysis(98)

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Normal Bearing analysis(98)
spectogram

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Section 03
Inner race fault
Inner race fault analysis(170)
SLIDE 13

Time domain Frequency domain

Roller Bearing analysis


Normal Bearing analysis(98)

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Inner race fault analysis(170)
CS

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Inner race fault analysis(170)
spectogram

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Inner race fault analysis(211)
SLIDE 17

Time domain power spectrum

Roller Bearing analysis


Inner race fault analysis(211)
Envelope spectrum
It is shown that most of the energy is focused at BPFI and its harmonics. That indicates an inner race fault of the bearing.

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Inner race fault analysis(211)
CS

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Inner race fault analysis(211)
spectogram

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Inner race fault analysis(3004)
SLIDE 21

Time domain Envelope spectrum

Roller Bearing analysis


Inner race fault analysis(3004)
CS

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Inner race fault analysis(3004)
spectogram

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Comparaison
Over time frec analysis SLIDE 24

Normal case Inner race fault 170 Inner race fault 211 Inner race fault 3004

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Section 04
Outer race fault
Outer race fault analysis(98)
BPFO=107.32HZ SLIDE 26

Time domain Frequency domain

Roller Bearing analysis


outer race fault analysis(131)
Envelope spectrum
It is shown that most of the energy is focused at BPFO and its harmonics. That indicates an outer race fault of the bearing.

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Inner race fault analysis(211)
CS

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Inner race fault analysis(131)
spectogram

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Outer race fault analysis(199)
SLIDE 30

Envelope signal Envelope spectrum

Roller Bearing analysis


Inner race fault analysis(199)
CS

The Power of PowerPoint | http://thepopp.com


Inner race fault analysis(199)
spectogram

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Outer race fault analysis(237)
SLIDE 33

Time domain Envelop Spectrum

Roller Bearing analysis


Inner race fault analysis(237)
CS

The Power of PowerPoint | http://thepopp.com


Inner race fault analysis(199)
spectogram

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Comparaison
Over time frec analysis SLIDE 36

Normal case outer race fault 131 Outer race fault 199 outer race fault 237

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Section 04
Ball fault
Ball fault analysis(123)
BSF=141.07HZ SLIDE 38

Time domain Frequency domain

Roller Bearing analysis


outer race fault analysis(123)
Envelope spectrum
It is shown that most of the energy is focused at BPFO and its harmonics. That indicates an outer race fault of the bearing.

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Inner race fault analysis(123)
CS

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Inner race fault analysis(131)
spectogram

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Ball fault analysis(189)
BSF=141.07HZ SLIDE 42

Envelope signal Envelope spectrum

Roller Bearing analysis


Inner race fault analysis(189)
CS

The Power of PowerPoint | http://thepopp.com


Inner race fault analysis(189)
spectogram

The Power of PowerPoint | http://thepopp.com


Ball fault analysis(229)
SLIDE 45

Time domain Envelop Spectrum

Roller Bearing analysis


Inner race fault analysis(229)
CS

The Power of PowerPoint | http://thepopp.com


Inner race fault analysis(229)
spectogram

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Comparaison
Over time frec analysis SLIDE 48

Normal case Ball fault 123 Ball fault 189 Ball fault 229

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Comparaison
Over time frec analysis SLIDE 49

Normal case Inner race fault 3004 Outer race fault 237 Ball fault 229

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That’s all. Thank you very much! 
Any Questions?

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