KCC Report

8D Solving Problem
JUNE 2021
 8D Step
• D1 Problem Description

D2 Assemble The Team

D3 Temporary Plan

D4 Analysis Cause

D5 Corrective Measure

D6 Precaution

D7 Permanent Measure and Standardization

D8 Confirm Effect
 D1 Problem Description
1 、 Related Information
5W2H Item Detail

What （ what happened ） KCC rubber PRI below specification

Why Impact in product quality
5W When MAY 2021
Who KCC
Where Indonesia
How Found in LAB re-testing
2H
How much 7 Container

2 、 Re-Testing Result
 D2 Assemble The Team

Customer ： CEAT
Contract NO. ： SG21-123455
Quantity ： 201.60 MT

PIC PIC GENERAL MANAGER

MIA FELIK HUANG PUZHEN

QHSE RM MANAGER GENERAL MANAGER
D3 Temporary Plan
Troubleshoot in Raw Material Warehouse ， details as following ：

Team Result PIC Remarks

More RM Stock and Aging Raw Material

Raw Material Felik Nikander
Days Manager

Quality Control ， details as following ：

Specification Result PIC Remarks

Control minimum stock

SIR20 Mia Maulidya QHSE
for 14 days
D4 、 Cause analysing process
• Raw Material Purchasing and Pre-Cleaning Process

March 2021
As low/raining season still happening,
KCC face the difficulties of buying Raw Material,
‘Causing low stock and fresh RM with less than 7 days aging continue to production
line. (please see below for rainfall analysing chart)
D5 Analysis of The Current Situation and Reasons
- High Season come and KCC started to buy more raw material to prevent low stock and n
ot enough aging time

- Choose more high result of properties that still meet CEAT specification in case dropping
PRI based on Pre-Cleaning (Aging). (please see below)
 D5 Corrective Measure

Cause Action Action Content Unit Date

Temporary Plan Minimum stock of RM QC JUNE 2021

Low PRI JUNE 2021
Countermeasure More aging times (>14 days) RM

Cause Rectification ：
Get more RM stock at high season (April – October) which enough for 2
months to spare for raining/low season
D6 Precaution

1. Do not use fresh RM less than 14 days.

2. Make sure minimum stock of RM enough for 14 days
D7 Permanent Measure and Standardization
• At 5 June 2021 KCC core team held a meeting to find the best solution to s
olve the problem, below the attendance list and photo proof
D8 Confirm Effect

BEFORE PRE-CLEANING AFTER PRE-CLEANING

D8 Confirm Effect

BEFORE PRE-CLEANING AFTER PRE-CLEANING