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Generator Stator

Cooling water system


Operations Department
Purpose:

Generator unit stator cooling water system is mainly used to supply


cooling water uninterruptedly to stator coils and stator terminal leads of
generator unit The cooling water system uses closed circulating method
so that continuous dematerialized water passes through stator coils
hollow tubing conductors to take away the heat of stator coils.
Parameters of stator cooling water are as
follows
1.Rated flow rate :1530L/min
2.Intake water pressure: :196kPa
3.Intake water temperature: :453C
4.Rated outlet water temperature : <73C
5.Conductivity of normal water :≤0.5μs/cm
6.Outlet pressure of stator cooling water pump : 800kPa
7.DP of stator cooling water inlet strainer :<98kPa
8.Normal water level of stator cooling water tank :600mm
Name: Stator water tank H2 leak detector valve
Location: Valves Located top of stator water
tank in TG 0 meter
Purpose: To Isolate H2 leak detection sensor in
stator water tank
Normal Condition: Open
Operation method: MIV

Name: Stator water tank H2 leak detector valve


Location: Valve Located top of stator water tank in TG 0
meter
Purpose: To check H2 leak using manual detector in stator
water tank
Normal Condition: Close
Operation method: MIV
Name: Stator water tank Make up from
Condensate Line.
Location: Valve Located in stator water skid ,
TG 0 meter
Purpose: To Make up stator water tank from
condensate water.
Normal Condition: Close (Not used)
Operation method: MIV
Name: Stator water tank make up MIVs from CDP.
Location: Valve Located in stator water skid, TG 0 meter.
Purpose: To make up stator water tank.
Normal Condition: close.
Operation method: MIV
Name: Stator water supply recirculation valve.
Location: Valve Located in stator water skid , TG 0 meter
Purpose: To supply part of supply water to demineralizer
and alkalaizer and ensure minimum flow for pumps.
Normal Condition: Slightly open.
Operation method: MIV

Name: Stator water Demineralizer inlet valve.


Location: Valve Located in stator water skid , TG 0 meter
Purpose: Stator water inlet to demineralizer Isolation.
Normal Condition: Open.
Operation method: MIV
Name: Stator water Demineralizer outlet drain.
Location: Valve Located in stator water skid , TG
0 meter
Purpose: To drain the Demineralizer outlet.
Normal Condition: Close
Operation method: MIV

Name: Stator water tank drain valve


Location: Valve Located in stator water skid , TG 0
meter
Purpose: To drain the stator water drain.
Normal Condition: Close
Operation method: MIV
Name: Stator water Alkalizer outlet valve to tank.
Location: Valve Located in stator water skid , TG 0
meter
Purpose: Alkalizer and demineralizer outlet to tank
Isolation.
Normal Condition: Open.
Operation method: MIV
Name: Stator water Alkalizer inlet valve.
Location: Valve Located in stator water skid , TG 0 meter
Purpose: Stator water inlet to Alkalizer Isolation.
Normal Condition: Open.
Operation method: MIV

Name: Stator water Alkalizer outlet valve.


Location: Valve Located in stator water skid , TG 0 meter
Purpose: Stator water outlet from Alkalizer Isolation.
Normal Condition: Open.
Operation method: MIV

Name: Stator water Demineralizer outlet valve.


Location: Valve Located in stator water skid , TG 0 meter
Purpose: Stator water inlet to demineralizer Isolation.
Normal Condition: Close.
Operation method: MIV
Name: Stator water Return to tank drain.
Location: Valve Located in stator water skid , TG 0
meter
Purpose: To drain the stator water return line and
for sample collection.
Normal Condition: Close
Operation method: MIV

Name: Stator water Magnetic filter drains.


Location: Valve Located in stator water skid , TG 0
meter
Purpose: To drain the stator water Magnetic filter .
Normal Condition: Close
Operation method: MIV
Name: Stator water Demineralizer drain Line.
Location: Valve Located in stator water skid , TG 0
meter
Purpose: To Drain the demineralizer.
Normal Condition: Close.
Operation method: MIV
Name: Stator water pump A discharge valve.
Location: Valve Located in stator water skid, TG
0 meter.
Purpose: stator water A Isolation.
Normal Condition: open.
Operation method: MIV

Name: Stator water pump A suction valve.


Location: Valve Located in stator water skid, TG 0 meter.
Purpose: stator water A Isolation.
Normal Condition: open.
Operation method: MIV
KKS:
Name: Stator water pump B discharge valve.
Location: Valve Located in stator water skid, TG 0
meter.
Purpose: stator water A Isolation.
Normal Condition: open.
Operation method: MIV

KKS:
Name: Stator water pump B suction valve.
Location: Valve Located in stator water skid, TG 0 meter.
Purpose: stator water A Isolation.
Normal Condition: open.
Operation method: MIV
Name: Stator water cooler A inlet valve
Location: Valves Located in stator water skid , TG 0
meter
Purpose: Stator water inlet to cooler A Isolation.
Normal Condition: open when cooler in service
Operation method: MIV

Name: Stator water cooler A outlet valve


Location: Valves Located in stator water skid ,
TG 0 meter
Purpose: Stator water outlet to cooler A
Isolation.
Normal Condition: open when cooler in service
Operation method: MIV
Name: Stator water cooler B outlet valve
Location: Valves Located in stator water skid , TG
0 meter
Purpose: Stator water outlet to cooler B Isolation.
Normal Condition: open when cooler in service
Operation method: MIV

Name: Stator water cooler B inlet valve


Location: Valves Located in stator water skid , TG 0
meter
Purpose: Stator water inlet to cooler B Isolation.
Normal Condition: open when cooler in service
Operation method: MIV
Name: Stator water cooler cccw return header vent.
Location: Valve Located near stator water skid, TG 0 meter
Purpose: Stator water cooler cccw return line header
venting.
Normal Condition: Close.
Operation method: MIV

Name: Stator water cooler cccw inlet header vent.


Location: Valve Located near stator water skid, TG 0 meter
Purpose: Stator water cooler cccw supply line header
venting.
Normal Condition: Close.
Operation method: MIV
Name: Stator water cooler B CCCW outlet valve
Location: Valve Located near stator water skid ,
TG 0 meter
Purpose: CCCW outlet to Stator water cooler B
Isolation.
Normal Condition: open when cooler in service
Operation method: MIV

Name: Stator water cooler A CCCW outlet valve


Location: Valve Located near stator water skid , TG
0 meter
Purpose: CCCW outlet to Stator water cooler A
Isolation.
Normal Condition: open when cooler in service
Operation method: MIV
Name: Stator water cooler B CCCW inlet
valve
Location: Valve Located near stator
water skid , TG 0 meter
Purpose: CCCW inlet to Stator water
cooler B Isolation.
Normal Condition: open when cooler in
service Operation method: MIV

Name: Stator water cooler A CCCW inlet valve


Location: Valve Located near stator water
skid , TG 0 meter
Purpose: CCCW inlet to Stator water cooler A
Isolation.
Normal Condition: open when cooler in service
Operation method: MIV
Name: Stator water cccw return pcv bypass valve.
Location: Valve Located near stator water skid, TG 0 meter.
Purpose: stator water cccw temperature control PCV bypass.
Normal Condition: close.
Operation method: MIV

Name: Stator water cooler temperature control PCV.


Location: Valve Located near stator water skid, TG 0
meter.
Purpose: stator water cccw temperature control.
Normal Condition: open to maintain set temperature.
Operation method: Pnematic

Name: Stator water cccw return PCV inlet/outlet


valve.
Location:Valve Located near stator water skid, TG 0
meter.
Purpose: To isolate stator water cooler cccw return
pcv.
Normal Condition: open .
Name: Stator water Pressure control valve
Location: Valves Located in stator water skid , TG 0 meter
Purpose: Stator water inlet flow and pressure to generator
control valve.
Normal Condition: open
Operation method: Pneumatic valve , In order to operate
manually close the instrument air line and lift the hook and
lock ,close in clock wise open in anti clock wise
Name: Stator water temperature control three way
valve.
Location: Valve Located in stator water skid,TG 0
meter.
Purpose: Stator water temperature control .
Normal Condition: Open as per temperature set point.
Operation method: Pneumatic valve, For manual
operation close the instrument air valve and lift the
hook provided on top of valve and lock, rotate clock
wise for close and anti clock wise for open.
Name: Stator water Magnetic filter outlet valve
Location: Valve Located in stator water skid , TG 0 meter
Purpose:Stator water Magnetic filter Isolation.
Normal Condition: open when Filter in service
Operation method: MIV

Name: Stator water Magnetic filter Bypass valve


Location: Valve Located in stator water skid , TG 0 meter
Purpose:Stator water Magnetic filter Bypass.
Normal Condition: Close
Operation method: MIV

Name: Stator water Magnetic filter inlet valve


Location: Valve Located in stator water skid , TG 0 meter
Purpose:Stator water Magnetic filter Isolation.
Normal Condition: open when Filter in service
Operation method: MIV
Name: Stator water sample valve.
Location: Valve Located near generator NGTR, TG 6.9
meter.
Purpose: To isolate the stator water sample to SWAS.
Normal Condition: Open.
Operation method: MIV
Name: Stator water reverse circulation down stream
valve.
Location: Valve Located near generator NGTR , TG 6.9
meter
Purpose: Stator water reverse circulation line up .
Normal Condition: Close.
Operation method: MIV

Name: Stator water bypass valve.


Location: Valve Located near generator NGTR , TG 6.9 meter
Purpose: Stator water bypass line up .
Normal Condition: Close.
Operation method: MIV
Name: Stator water reverse circulation upstream
valve.
Location: Valve Located near generator NGTR , TG
6.9 meter
Purpose: Stator water reverse circulation to
generator line up.
Normal Condition: Close.
Operation method: MIV

Name: Stator water inlet to generator valve.


Location: Valve Located near generator NGTR , TG
6.9 meter
Purpose: Stator water inlet to generator isolation.
Normal Condition: Open.
Operation method: MIV
Name: Stator water outlet from generator valve.
Location: Valve Located near generator NGTR , TG
6.9 meter
Purpose: Stator water outlet from generator
isolation.
Normal Condition: Open.
Operation method: MIV
Name: Stator water heater inlet valve.
Location: Valve Located near generator
NGTR, TG 6.9 meter.
Purpose: To isolate the stator water heaters.
Normal Condition: close.
Operation method: MIV

Name: Stator water heater outlet valve.


Location: Valve Located near generator NGTR, TG 6.9 meter.
Purpose: To isolate the stator water heaters.
Normal Condition: close.
Operation method: MIV
Name: Stator Coil drain valve
Location: Valves Located near Turbine end H2 cooler drain LHS in
TG 6.9 meter
Purpose: To drain the water inside the stator coils.
Normal Condition: Close
Operation method: MIV

Name: Stator Coil drain Instrument air valve


Location: Valves Located near Turbine end H2 cooler drain LHS in
TG 6.9 meter
Purpose: To give instrument air to generator stator coils in order
to drain the water inside the stator coils completely.
Normal Condition: Close
Operation method: MIV

Name: Stator Coil drain valve


Location: Valves Located near excitor end H2 cooler drain RHS
in TG 6.9 meter
Purpose: To drain the water inside the stator coils.
Normal Condition: Close
Operation method: MIV
Name: Stator water Alkalizer inlet.
Location: Valve Located in alkalizer skid, TG 0 meter.
Purpose: Stator water flow regulation to alkalizer.
Normal Condition: open to keep sufficient flow.
Operation method: MIV

Name: Stator water Alkalizer outlet.


Location: Valve Located in alkalizer skid, TG 0 meter.
Purpose: Alkalizer outlet to stator water system.
Normal Condition: open
Operation method: MIV
Name: Stator water return line vent to tank.
Location: Valve Located near turbine end H2 cooler
drains, TG 6.9 meter.
Purpose: For proper venting of the system.
Normal Condition: Open.
Operation method: MIV
SCW System line-up procedure:
Ensure that No PTW’s are pending.
All related instruments are in service.
Confirm that the seal oil system and hydrogen cooling system are in operation.
Ensure the quality of cooling water is up to standard and fill the water tank level up to normal
level (700mm)
Ensure the cooler drains are closed vents are opened
Open the pumps inlet and outlet valve
Open the cooler inlet and outlet valve
Close the vents after the water is ensured from the vent.
Open the CW supply valve and return from both coolers are open
Ensure that air supply to the pressure control valve is open.
Keep open the filter inlet valve and outlet valve and close bypass valve.
Open cooling water temperature regulation valve and cooling water
Pressure regulation valve.
Open cooling water inlet valve near to generator.
Close generator unit stator coil drain valve, stator cooling water
Tank drain valve and ion-exchanger drain valve.
Leakage of water should be monitored
SCW System Monitoring Parameter:
1.In the normal operation of stator cooling water system, monitor and regulate the inlet
temperature of the cooling water to within 45±3C. and outlet water temperature to <73C.
2.Inlet pressure of generator unit stator cooling water is ≥196KPa.
3.Flow rate of stator cooling water is 1530L/min.
4.Conductivity of stator cooling water is ≤0.5μs/c m.
5.Stator cooling water pump outlet pressure is about 800kPa.
6.Stator cooling water inlet strainer differential pressure is <98kPa.
7.When water level of stator cooling water tank is lower than normal level (60mm above axial
centerline), confirm the DM water pump is running normally and make up water in time.
When water has been made up to normal level, close make up water valve.
Protection And Interlocks
If one pump trips the standby pump will by interlock.

When outlet pressure of the operating stator cooling water pump is LOW (L1) value
(110kPa), after 1s delay, the standby pump will start by interlock.
When outlet pressure of the operating stator cooling water pump is low low (L2) value
(89kPa), the standby pump will be started by interlocking.
If the generator unit stator cooling water inlet pressure gives LOW-LOW value (<89kPa) and
the flow is extremely low (≤34T/h). After 3s delay, water break protection device will act.
When the generator unit stator cooling water inlet conductivity is >9.9μs/cm, manually shut
down the unit.
Stator cooling water tank water level alarm
Alkayzer:

Dosing pump

Dosing point

Inlet valve
Alkalyzer parameter monitor:
Water chemistry parameter:

Dissolved oxygen-above 4 ppm

PH-7

Conductivity-0.4ms

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