BULETIN Teknik

Dozer and Bits

Part Name : Dozer and Bits in Cement Industry

Base Metal :
Austenitic Manganese Steel

Wire Endotec or Electrode :

N40 and N700.
N6006 and N700

Life time :

Before improvement :

Welding Procedure MIG

1.MMAW.
2 SMAW

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Bucket Tips
Part Name : Bucket Tips in Cement Industry

Base Metal :
Austenitic Manganese Steel

Wire Endotec or Electrode :

N40 and N700.

Life time :
Improve 50%

Before improvement :
No data

Welding Procedure MIG

1.No preheated.
2 Welding
3. Cooling
4. Machining by grinding.

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Hammers
Part Name : Hammer in Cement Industry

Base Metal :
Martensitic Stainless Steel

Wire Endotec or Electrode :

6710 XHD 0r DO#593.

Life time :
Improve 100%

Before improvement :
Repleacement

Welding Process
1.MMAW, SMAW.
2 GMAW, MIG Welding

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Hammers
Part Name : Hammer in Cement Industry

Base Metal :
Austenitic Manganese Steel

Wire Endotec or Electrode :

N40 and N700.
DO# 13 and DO#02

Life time :
Improve 50-100%

Before improvement :
Alloy 52 and Abracor 60

Welding Process
1.MMAW, SMAW.
2 GMAW, MIG Welding

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Support Roll
Part Name : Support Roll in Cement Industry

Base Metal :
Low Alloy Steel

Wire Endotec or Electrode :

XHD66 and 2 B.
DO#66

Life time :

Before improvement :
Manual Electrode.

Welding Process
1.SMAW,MMAW
2. GMAW/MIG.

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Coal Mill Roller
Part Name : Coal Mill Roller in Cement Industry

Base Metal :
Spheroidal Cast Iron

Wire Endotec or Electrode :

2244 XUPER build up

Life time :
Improve 20-50%
Before improvement :
Scrap or new part.

Welding Process
1.SMAW
2 MMAW

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Crane Wheels
Part Name : Crane Wheels in in Cement Industry
Base Metal :
Low Allaoy Cast Steel
Wire Endotec or Electrode :
Eutectic 66 & 2B
DO#66
OA2110 and OA3110
Life time :

Before improvement :

Welding Proceess
1.SMAW.
2 MIG, MAG
3. GMAW

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Crusher Roll
Part Name : Crusher Roll in Cement Industry

Base Metal :
Austenit Manganese Steel or High Alloy Cast Steel.

Wire Endotec or Electrode :

N40 & N700, 646XHD
Teromatec OA3205 and OA4625
DO#13 dan DO#02

Life time :

Before improvement :

Welding Proceess
1.SMAW. MMAW
2 MIG, MAG
3. GMAW

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Track Roller
Part Name : Track Roller Escavator Mining & cementt

Base Metal :
Structural Steel or Carbon Steel .

Wire Endotec or Electrode :

2B

Life time :
Improve up to 200-300%.

Before improvement :
Scrap.

Welding Proceess
1.SMAW. MMAW

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Crusher Roll
Part Name : Screw Conveyor in Cement Industry

Base Metal :
Structural Steel /unalloyed steel

Wire Endotec or Electrode :

N6006 & 6710 XHD
Hot Spray Borotec 10009
7888 T .

Life time :
Improve life time up 200%

Before improvement :
MMA Welding with Conventional Hard facing.

Welding Proceess
1.SMAW.
2 MMAW
3. Superjet Spray and fused
4. Brazing for Tungsten Carbide

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Bucket
Part Name : Bucket in Cement Industry

Base Metal :
Unalloyed Heatreatable Steel

Wire Endotec or Electrode :

DO#31

Life time :
Improve life time up 200%

Before improvement :
ESAB 84.78 CrC by MMAW

Welding Proceess
1.MIG or GMAW.

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Bucket Teeth
Part Name : Bucket Teeth in Cement Industry

Base Metal :
Manganese Steel ( 12-14% Mn Steel )

Problem
Aus

Wire Endotec or Electrode :

N40

Life time :

Before improvement :

Welding Proceess
1. SMAW, MMAW

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Hammer
Part Name : Hammer Teeth in Cement Industry

Base Metal :
Manganese Steel ( 12-14% Mn Steel )

Problem
Aus

Wire Endotec or Electrode :

N40

Life time :

Before improvement :

Welding Proceess
1. SMAW, MMAW

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Hammer
Part Name : Hammer Teeth in Cement Industry

Base Metal :
Manganese Steel ( 12-14% Mn Steel )

Problem
Aus

Wire Endotec or Electrode :

N40

Life time :

Before improvement :

Welding Proceess
1. SMAW, MMAW

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Screw Pug Mill
Part Name : Worm Screw in Brick and Clay tile Industry

Base Metal :
Low Alloy Steel Steel

Problem
Aus

Wire Endotec or Electrode :

DO#30
7888T

Life time :
Improve life time up 150%

Before improvement :
Ni-Hard Material
Surfacing with N700

Welding Proceess
1.SMAW, MMAW.
2. Brazing for 7888T

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Support Roller
Part Name : Support Roller in Rubber Industry

Base Metal :
Unalloyed Cast Steel

Problem
Aus .

Wire Endotec or Electrode :

DO#04

Life time :
Improve life time up 200%

Before improvement :
Replacement New part

Welding Proceess
1.GMAW, MIG .

Oleh : Technical Manager

Hak Milik E+C Indonesia.
 BULETIN Teknik
Support Roller Kiln
Part Name : Support Roller Kiln in Rubber Industry

Base Metal :
Structural Steel.

Problem
Cracks

Wire Endotec or Electrode :

2222 Xuper

Life time :
Cost Reduction and Down time

Before improvement :
Replacement New part

Welding Proceess
1. SMAW, MMAW .

Oleh : Technical Manager

Hak Milik E+C Indonesia.