ATLAS EXPORT ENTERPRISES WEAVING DIVISION

PREPARED BY:
P.RAJKUMAR (1008-19-803-013)
P.KAVITHA (1008-19-803-014)
D.RANJITH (1008-19-803-021)
COMPANY PROFILE
ABOUT ATLAS
 into home textiles for about 42 years
 working space 500,000 sq . ft / 50,000sq.m
 100% cotton, kitchen linens, cushion, curtain, cushion, nursery …..
 Huge warehouse with vertical racking storage using hydraulic stackers 1 million
meter capacity per month
 Serve renowned global retailer.
IN – HOUSE FACILITIES
 In–house printing , dyeing, weaving, embroidery, sewing, and quilting, with sophisticated
machinery
 12 million meter capacity/annum
 Printing capacity of 12 million meters/annum
 Dyeing capacity of 12 million meters /annum
 Fabric costing 12 million meters/annum
 Prewashing of 12 million meters/annum
 Sewing machines with a capacity of 50 million pcs / annum
 Automatic spreader & cutting machine (bullmer) with a capacity of 6 million meters/annum
 Quilting machine (richpiece) capacity of 1 million meters/annum
 40 looms including vamatex Leonardo , sulzer, and European looms with stable dobbies (20
shafts)
 8 terry looms with a capacity of 10,000 towels/day
 Can weave complicated designs at high speed and produce 10 million meters / annum
WEAVING PROCESS FLOW DIAGRAM
Weaving
Weaving is the most popular technique of fabric manufacturing. In the case of
weaving, two sets of yarn are required to produce a fabric. One is a warp, which runs
along the length of the fabric and the other is a weft, which runs along the width of
the fabric. Warp yarns are usually stronger and more compact than weft or filling
yarns. Yarns as manufactured and packaged are not actually suitable for direct use to
form fabrics. It is necessary to prepare it to be handled efficiently during fabric
formation. Thanks to the technique of weaving, the warp yarns are subjected to much
higher stresses because of the more rigorous treatments meted out to them than the
weft yarns in a weaving machine
WEAVING MACHINES :
1.Sulzer-ruti
2.Vamatex
3.Smith
Type of packages
• Cones
• Spools

Winding and rewinding

• Conversation of larger package into smaller package as per requirement
Counts observed
• 2/20s,2/10s,2/30s,10s,2/40s
• Maximum OE yarns are in home textile furnishing
SEMI AUTOMATIC WINDING MACHINE
MAKE:peass industries engineering,india
Spindle capacity:16
Type of winding ;traverse
Winding speed:1200mts/min
Spindle guage:400mm
Features of Rapier Loom:
+An useful feature of rigid rapiers is that they can be simultaneously inserted in two
sheds one above the other, for producing double plush and certain carpets.
+Rapier loom may have various types according to the weft insertion mechanism
and number of pick such as insertion of double pick, insertion of single pick, two
phase rapier etc.
+In all rapier looms to-and-fro-movement of the rapiers is derived initially either
from a linkage mechanism or from a cam. The use of linkage mechanism has the
advantages of simplicity reliability and is cheap, quite and consumers less energy
than a cam mechanism but it does not provide any dwell to the rapiers.
+The only two-phase rapier in commercial operation is the saurer of width 2 x 185
cm or 2 x 220 cm having weft insertion rate is about 1200 mpm.
SECTIONAL WARPING
MAKE: Rabatex (RI1675)
CREEL CAPCITY:560
BEAM DIAMETER:3.6MM
PRODUCTION RATE:7000mts/
shift
SECTIONAL WARPING
MAKE: Rabatex (RI1675)
CREEL CAPCITY:560
BEAM DIAMETER:3.6MM
PRODUCTION RATE:7000mts/
shift
WEAVING MACHINES
1)MAKE ; Leonardo Vamtex, ITALAIA
Loom speed;500
Loom width

SPECIFICATI0ONS :
• COMPUTERIZED PATTERN
UPLOADING
• WARP STOP MOTION
• PARTIALLY AUTOMATIC
• 8 WEFT COLOURS
• WARP DETECTION ACTEX WITH
6 DETECTION BARS
)MAKE:Sulzer ,switzerland
Loom speed:400
Loom width:1.9

3)Make ;SMITH,ITALAIA
Loom speed;480
Loom width:1.9

SPECIFICATIONS:
+24 sulzer PU/153 inch Terry.
+10 Sulzer P7100 / 153 inch terry machines
for sale .
+18 Harness Levers
+10 Heald Frames