In-house Fettling Project

Index
 Current Phase
 Products under Considerations
 Requirements of project
 Basic Process
 Economics
 Ramp-up Plan
Solution
 Setup of full fledged Fettling Shop inside
company premises.
 Call from fettlers outside and work on labor
contract basis.
 Advantages
 Targeted items are not been successfully established outside.
 Uncertainties in form of labor availability, electricity, etc can
be avoided.
 Close control over quality requirements.
 Timely processing and faster feedback.
 Increased customer satisfaction due to timely delivery and
meeting schedule.
 Better contribution business can be attracted and maintained.
Process details
 Setup of fettling shop with following facilities:
 Shot blasting
 Vibration
 Fettling
 Reshotblasting
 Air cleaning
 Painting.
 Averaging
 Process details
 Process Flow:
Step IV
Step III
Step I Step II Burr removal
Snag Grinding
Chipping of Shot and Fins
(Top & bottom,
castings blasting cleaning
FE & RE)

Step VIII
Step VI Step V
Averaging / Step VII
Reshotblas Internal Cleaning
Machining Painting
ting & sand cleaning
(Optional)