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  • Inprocess Check Sheet (AAFF)

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    swaran autoqa
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    This document is an in-process checklist for the Plate Terminal Assy.(AAFF) model. It lists the monitoring items, control values, evaluation techniques, and non-conformities observed for each process including deflashing, rivet insertion, rivet punching, bead forming, wire soldering, painting, continuity testing, visual inspection, and packing. The key processes are monitored for defects, dimensions within specifications, and quality of soldering, molding and assembly.

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    Inprocess check sheet (AAFF)

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    This document is an in-process checklist for the Plate Terminal Assy.(AAFF) model. It lists the monitoring items, control values, evaluation techniques, and non-conformities observed for each process including deflashing, rivet insertion, rivet punching, bead forming, wire soldering, painting, continuity testing, visual inspection, and packing. The key processes are monitored for defects, dimensions within specifications, and quality of soldering, molding and assembly.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    26 views1 page

    Inprocess Check Sheet (AAFF)

    Uploaded by

    swaran autoqa
    This document is an in-process checklist for the Plate Terminal Assy.(AAFF) model. It lists the monitoring items, control values, evaluation techniques, and non-conformities observed for each process including deflashing, rivet insertion, rivet punching, bead forming, wire soldering, painting, continuity testing, visual inspection, and packing. The key processes are monitored for defects, dimensions within specifications, and quality of soldering, molding and assembly.

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    © All Rights Reserved
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    DOCUMENT /ISSUE SAS-QA-PCS-AL-05

    SWARAN AUTO SYSTEMS HARIDWAR( A Unit of Swaran Enterprises)


    REVISION NO. 0.00/--
    MODEL Plate Terminal Assy.(AAFF) INPROCESS CHECKSHEET W.E.F.DATE 1.3.2020
    REVISION NO. & DATE A/ 1.2.2019 OBSERVATION
    Date &
    MONITORING Time Time Time Time
    PROCESS CONTROL VALUE/SPE. Evaluation Non-conformities observed
    ITEM
    Technique
    Deflashing Base Plate i)*Free from moulding defects Visually
    ii)*Should not be crack/ broken Visually
    iii)*Flesh should be remove properly. Visually
    Rivet Insertion Rivet Surface i)*Free from dent/scretch,uneven shape of rivet. Visually
    Rivet Insertion ii)Should be smooth. Manual
    Rivet Punching Punching i) Loose rivet not allowed. Manual
    ii) Proper flaring as per limit sample. Visually
    iii)Base plate should not be crack/ broken. Visually
    Rivet Height iv) *±0.10 mm HG
    Pressure v) *2.5~3.5 Kg/cm² PG
    Bead Forming Bead Shape i)Bead shape should be as per limit sample. Visually
    Solder ii)Solder should not be overheat/ spread. Visually
    Flux Oxidation iii) Should not be flux oxidation. Visually
    Wire Soldering Soldering defects i)No soldering defects allowed like as blow
    Visually
    hole,spatter,wire lifting, bridging etc.
    Soldering Strength ii) *10 kgf min Push & Pull Gauge
    Iron Temprature iii) *380°~430° C Pyrometer
    Painting Painting i) Should be proper. Visually

    Continuty Testing Wire Location i) Beep sound with red light indicstion during
    CTF
    testing for OK Part.
    Coupler Matching ii)*Matching with femail coupler/ fixture should be
    proper. Manual

    Visual Inspection (100%) Soldering Joint i) Should be free from soldering defects Visually
    Moulding Parts ii) Should be free from moulding defects Visually
    Back Out iii) Should not be come out from coupler Manual

    Tape availability/ iv) Gray & Green, Location should be as per drg/
    sample. Visually
    colour/ position
    Packing Mix-up i) No mix-up of Material Visually
    ii) Date,qty,part name & operator sign should be
    Sticker mention on sticker. Visually

    Qty. iii) 100 no's /pckt. DWB

    Inspected By:
    SAS/QA/F-13 ; 0.00/-- ;Issue No-01 ; Issue Dt. 01.04.2018

    Review By: Approved By:

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