and prepared circuits What is Component Testing? A component is the lowest unit of any application. So, Component testing; as the name suggests, is a technique of testing the lowest or the smallest unit of any application. An application can be thought of a combination and integration of many small individual modules. Before we test the entire system, it is imperial that each component OR the smallest unit of the application is tested thoroughly Components Testing Most people are leery of working with electricity, and for good reason: electricity can be dangerous when working on any appliance, and knowing when you’re doing something right or wrong can be tricky. Most appliances with electrical components go bad when some part of the circuit is no longer conducting electricity correctly, so being able to isolate the parts and test them will be a frequent part of your job. • Electronic instruments are used to create signals and capture responses from electronic devices under test (DUTs). In this way, the proper operation of the DUT can be proven or faults in the device can be traced. Use of electronic test equipment is essential to any serious work on electronics systems. • Practical electronics engineering and assembly requires the use of many different kinds of electronic test equipment ranging from the very simple and inexpensive (such as a test light consisting of just a light bulb and a test lead) to extremely complex and sophisticated such as automatic test equipment (ATE). ATE often includes many of these instruments in real and simulated forms. • Generally, more advanced test gear is necessary when developing circuits and systems than is needed when doing production testing or when troubleshooting existing production units in the field. List of electrical and electronic measuring equipment Name Purpose Ammeter (Ampermeter) Measures current Measures the capacitance of a Capacitance meter component Cos Phi Meter Measures the power factor CRO(Cathode Ray Ocylocop) Check transistor Measures current without physical Current clamp connection Curve tracer Applies swept signals to a device and allows display of the response Distortionmeter Measures the distortion added to a circuit Measures the amount of energy Electricity meter dissipated Name Purpose ESR Meter Measures the equivalent series resistance of capacitors Frequency counter Measures the frequency of the current Measures the inductance, capacitance LCR meter and resistance of a component Leakage tester Measures leakage across the plates of a capacitor Measures power at microwave Microwave power meter frequencies General purpose instrument measures Multimeter voltage, current and resistance (and sometimes other quantities as well) Network analyzer Measures network parameters Ohmmeter Measures the resistance of a component Displays waveform of a signal, allows Oscilloscope measurement of frequency, timing, peak excursion, offset, ... Psophometer Measures AF signal level and noise Q meter Measures Q factor of the RF circuits Name Purpose Signal Analyzer Measures both the amplitude and the modulation of a RF signal Signal generator Generates signals for testing purposes Spectrum analyser Displays frequency spectrum Creates constant-amplitude variable Sweep generator frequency sine waves to test frequency response Tachometer Measures speed of motors Transistor tester Tests transistors Tube tester Tests vacuum tubes (triode, tetrode etc.) Displays the phase of the colors in color Vectorscope TV Generates video signal for testing Video signal generator purposes Measures the potential difference Voltmeter between two points in a circuit. (Includes: DVM and VTVM) Measures the level of AF signals in Basic Testing Instruments Voltmeter • A basic electronics device or instrument used to measure voltage or electrical potential difference between two points in electrical circuits is known as voltmeter. There are two types of voltmeters: analog and digital. An analog voltmeter moves a pointer across a scale in proportional to the voltage of the electrical circuit. • A digital voltmeter measures an unknown input voltage by converting the voltage to a digital value by using a converter and then displays the voltage in numeric form. Ohmmeter • An electrical instrument that measures electrical resistance is known as an ohmmeter. The instrument used to measure small value of resistance are micro-ohmmeters. Similarly meg-ohmmeters is used to make large resistance measurements. • Resistance values are measured in ohms (Ω). Originally, ohmmeter is designed with a small battery to apply a voltage to a resistance. Ammeter • A measuring instrument which is used to measure the electric current in a circuit is known as an ammeter. The units of measurement for electric current is amperes (A) Earlier ammeters were laboratory instruments which depend on the earth’s magnetic field for operation. • In an era of the 19th century, improved instruments were designed which could be placed in any position and allows accurate measurements in electric power systems. • The smaller currents can be measured by using milliammeters or micro ammeters, units of measuring the smaller current are in the milliampere or micro-ampere range. There are different types of ammeters such as moving- coil, moving magnet and moving-iron, etc. Multimeter
• A multimeter is an electronic instrument used to
measure the three basic electrical characteristics: voltage, current and resistance. It has multiple functions and acts like ohmmeter, voltmeter and ammeter and also used for household wiring, electric motors, testing batteries and power supplies. • The multimeter is a handheld device with a needle over a numeric LCD digital display for indication purpose. It is also used to test continuity between two points in an electrical circuit. • There are three types of multimeters made available in the market such as: digital multimeter, analog multimeter and fluke multimeter. Oscilloscope • The oscilloscope is an electronic test instrument that constantly obverses varying voltage signals as a two dimensional plot of one or more signals as a function of time. The other names for oscilloscope are oscillograph, cathode ray oscilloscope or digital storage oscilloscope. It is also used for converting non electrical signals such as vibration or sound into voltages and then displays the result. • Oscilloscopes are used to observe the change of an electrical signal based on time such that voltage and time describe a shape of the signals and graphed continuously compared with a calibrated scale. • The obtained waveforms can be considered for following properties such as frequency, amplitude, time interval, rise time and others. Modern digital instruments may calculate these properties directly and displays them. Pulse Generator • A pulse generator is either an electronic circuit or a piece of electronic test equipment used to generate electrical pulses in different shapes: mostly used for tests at analog or electrical level. Pulse generators are used to control the width, frequency,delay based on the low and high voltage levels of the pulses and with respect to an internal and external triggering. • There are three types of pulse generators namely optical pulse generator, bench pulse generators and microwave pulsers. Circuits Electric circuit, path for transmitting electric current. An electric circuit includes a device that gives energy to the charged particles constituting the current, such as a battery or a generator; devices that use current, such as lamps, electric motors, or computers; and the connecting wires or transmission lines. Two of the basic laws that mathematically describe the performance of electric circuits are Ohm’s law and Kirchhoff’s rules. Basic electric circuit, with switch, battery, and lamp. Electric circuits are classified in several ways. A direct-current circuit carries current that flows only in one direction. An alternating-current circuit carries current that pulsates back and forth many times each second, as in most household circuits. A series circuit comprises a path along which the whole current flows through each component. A parallel circuit comprises branches so that the current divides and only part of it flows through any branch. The voltage, or potential difference, across each branch of a parallel circuit is the same, but the currents may vary. In a home electrical circuit, for instance, the same voltage is applied across each light or appliance, but each of these loads draws a different amount of current, according to its power requirements. A number of similar batteries connected in parallel provides greater current than a single battery, but the voltage is the same as for a single battery. See also integrated circuit; tuned circuit. How to use Electronic Instruments to test Components
Ammeter: An ammeter (from Ampere Meter) is
a measuring instrument used to measure the current in a circuit. To measure current, you must connect the two leads of the ammeter in the circuit so that the current flows through the ammeter. In other words, the ammeter must become a part of the circuit itself. The only way to measure the current flowing through a simple circuit is to insert your ammeter into the circuit. Here, the ammeter is inserted into the circuit between the LED and the resistor. Note that it doesn’t matter where in this circuit you insert the ammeter. You’ll get the same current reading whether you insert the ammeter between the LED and the resistor, between the resistor and the battery, or between the LED and the battery. To measure the current in the LED circuit, follow these steps: 1. Set your multimeter’s range selector to a DC milliamp range of at least 20 mA. This circuit uses direct current (DC), so you need to make sure the multimeter is set to a DC current range. 2. Remove the jumper wire that connects the two terminal strips. The LED should go dark, as removing the jumper wire breaks the circuit. 3. Touch the black lead from the multimeter to the LED lead that connects to the terminal strip (not the bus strip).
4. Touch the red lead from the multimeter to
the resistor lead that connects to the terminal strip (not the bus strip). The LED should light up again, as the ammeter is now a part of the circuit, and current can flow. 5. Read the number on the multimeter display.
It should read between 12 and 13 mA. (The exact
reading will depend on the exact resistance value of the resistor. Resistor values aren’t exact, so even though you’re using a 470 Ω resistor in this circuit, the actual resistance of the resistor may be anywhere from 420 to 520 Ω. Voltmeter: It measures the potential difference between two points, so in order to use a voltmeter, that is to measure voltage, one must connect the voltmeter in parallel to the points (or devices). Since voltmeter (ideally) have infinite resistance, it won't affect the circuit. A voltmeter has three parts you need to know about before you can use it: • Positive input terminal (usually red) • Negative input terminal (usually black) • Display, where you'll see the results of the measurement. If your meter is analog you'll have to read the results from a scale. If it's digital, the results will show up as a reading on an LCD or LED screen Before using a voltmeter you'll have to determine whether the current you're measuring is a direct current (that flows in one direction) or an alternating current (that flows back and forth). Make sure you're using a voltmeter that's compatible with the type of current you're measuring, or that your voltmeter is set to the appropriate setting. 1. Set your device to measure voltage. Most voltage-measuring devices are actually multimeters, which can test several aspects of electrical circuits. If your device has a knob with several settings, set it to one of the following:[1] To test the voltage of an AC circuit, set the knob to V~, ACV, or VAC. Household circuits are almost always Alternating Current. To test voltage of a DC circuit, choose V–, V---, DCV, or VDC. Batteries and portable electronics are typically Direct Current. 2. Choose a range above the max expected voltage. Most voltmeters have several options marked for voltage, so you can change your meter's sensitivity to get a good measurement and avoid damaging the device. If your digital device has no range option, it is "autoranging" and should detect the correct range itself. Otherwise, follow these guidelines: • Choose a setting higher than the maximum expected voltage. If you have no idea what to expect, choose the highest setting to avoid damaging the device. • Household batteries are usually labeled with the voltage, typically 9V or below. • Car batteries should be at approximately 12.6V when fully charged with the engine off.[2] • Household outlets are typically 240 volts in most of the world, and 120 volts in the US and some other countries.[3] • mV stands for millivolt (1/1000 V), sometimes used to indicate the lowest setting. 3. Insert the test leads. Your voltmeter should come with one black and one red test leads. Each has a metal probe on one end, and a metal jack on the other that slots into the holes in your voltmeter. Plug in the jacks as follows:[4] The black jack always plugs into the hole labeled "COM." When measuring voltage, plug the red jack into the hole labeled V (among other symbols). If there is no V, choose the hole with the lowest number, or mA. Hold the probes safely. Do not touch the metal probes while connecting them to a circuit. If the insulation looks worn or torn, wear electrically insulated gloves or purchase replacement leads. • The two metal probes should never touch each other while they are connected to a circuit, or severe sparking could result. Touch the black test lead to one part of the circuit. Test circuits for voltage by attaching the leads in parallel. In other words, you'll touch the probes to two points an already-closed circuit, with current running through it. • On a battery, touch the black lead to the negative terminal. • In a wall outlet, touch the black lead into the neutral hole, which in the US is the larger vertical hole, or the vertical hole on the left.[5] • Whenever possible, let go of the black test lead before moving on. Many black probes have a small plastic bump that can stick into an outlet. Touch the red test lead to another point on the circuit. This will complete the parallel circuit and cause the meter to display the voltage. • On a battery, touch the red lead to the positive terminal. • In a wall outlet, fit the red lead into the "hot" hole – in the US, this is the smaller, vertical or the vertical hole on the right. Raise the range if you get an overload reading. Immediately raise the range to a higher voltage setting if you get one of the following results, before your device is damaged: • Your digital display reads "OL," "overload," or "1." Note that "1V" is a real reading, and nothing to worry about. • Your analog needle shoots to the other side of the scale. Adjust the voltmeter if necessary. You may need to make adjustments if a digital voltmeter display reads 0V or nothing at all, or if an analog voltmeter's needle has barely moved. If there is still no reading, try the following in order: • Make sure the test probes are both connected to the circuit. • If you are measuring a DC circuit and get no result, look for a small knob or switch on your device labeled DC+ and DC- and move it to the other position.[8] If your device does not have this option, reverse the positions of the black and red probes. • Reduce the range by one setting. Repeat if necessary until you get a real reading. Read the voltmeter. A digital voltmeter will clearly display the voltage on its electronic screen. An analog voltmeter is a little more complicated, but not too tough once you learn the ropes. Continue reading for instructions. Ohmmeter is an electronic instrument which is widely used to check a complete circuit or to measure the resistance of a circuit element. Ohm's law breaks down into the basic equation: Voltage = Current x Resistance 1. Disconnect completely and/or turn OFF all power to the circuit you are testing. You must have a completely dead wire or circuit in order to ensure accuracy in measurement, as well as your own safety. Your ohmmeter will supply the voltage and current for your circuit so NO other power is necessary. As the instructions for our Blue Point volt/ohmmeter state, testing a powered circuit can "cause damage to the meter, circuit, and *you*." 2. Connect testing wires to the ohmmeter. The black wire goes to the ground (common) outlet, the red wire to the volt/ohms outlet 3. Consult a service manual for the normal range of resistance for the circuit you are testing.
4. Set the dial to the "ohms (Ω)" setting with a
multimeter. (See highlighted red square in image.) On an individual ohmmeter, you may have to set a range for the readings, in ohms, kilohms or megohms. Use the range you located in your service manual to set the dial. Check the ohmmeter reading and see if it falls in the range listed in your service manual. Plug wires have a set resistance. Know that a reading of OL means "over limit." That means the resistance is off the charts, and you have a break in the circuit. If you got an OL reading for the plug wires, you'd know there was a broken wire that needs replacing. In this case, we got an OL reading because the light switch is in the "OFF" position. Consider that a low reading, anywhere from 0 to .5, indicates very little to no resistance. This means there's a continuity of current in the circuit. This is the reading you should get when the light switch is in the "ON" position. Test any circuit with your ohmmeter. Remember that "over limit (OL)" means there's too much resistance and a break in the wire somewhere. A near-zero reading indicates no resistance and smooth-flowing current. In circuits like plug wires where a set range of resistance is necessary for them to work properly, any reading other than the proper range indicates bad wires that need to be replaced.