CO-OP training

At Saudi Electricity Company

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 Overview
• The Company:
SEC (formerly, SCECO)

• QPP:
- 11 GT units, 2 BSDG
- 4 substations

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 Case study
• Isolation of a pump for mechanical seal
• Lab tests of diesel, crude oil and distillate water
• Checking BSDG units
• TM2500 portable unit
• Linking return lines of Siemens and GE FWDP’s
• Net mass flow rate of fuel into C.C
• Injection pump failure
• Analysis of MW, MVAR, MVA and Hz
• Leak in the D.P. filter at the GE units fuel skid
• Safety inspection tour
• Clogged pipes at the GE fuel skid
• Commission of new Siemens units
• Boom truck
• Dismantling a step-up transformer
• Resistance thermometers of BHEL generator
• Changing Siemens filters

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 Case study
• Combustion inspection of GE GT12

• FWDP's analysis

• Exciter's bearing lube line leak

• BHEL ambient temperature vs. active power

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Safety, firefighting, security & organizational health

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 Safety, firefighting, security &
organizational health
• PPE:
Safety boots,
Helmets,
Safety glasses,
Safety gloves,
Lineman sleeves

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 Gas Turbine
• Brayton open-cycle

• ,
Compressor  combustor  turbine  generator  GCB  transformer

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 Maintenance

Corrective Preventive Expective

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Case study: Combustion inspection

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 Case study: Combustion inspection

• Inspected components:
- fuel injectors
- Igniters
- flame detectors
- Liners
- crossfire tubes

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Case study: FWDP’s Analysis:

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 Case study: Exciter’s bearing leak
• 6004.31 MW
342229 MVAR
14 hours and 40 minutes

• Turning gear

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 Case study: BHEL ambient
temperature vs. active power

• y = mx + c
• P = m (T) + C
• P = -0.1783 T + 26.94

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f(x) = − 0.178251121076233 x + 26.9400224215247

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Case study: Boom Truck

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 References
• [1] GEA Mechanical Equipment - Energy System Technology - High performance equipment for steam and gas turbine plants.
• [2] OISD - STANDARD – 116
Amended Edition, July, 1998
FIRE PROTECTION FACILITIES FOR PETROLEUM REFINERIES AND OIL/GAS
PROCESSING PLANTS.
• [3] Siemens EHS training program - Electrical safety & lock-out/tag-out.
• [4] KFUPM - Mechanical Engineering Department - ME 351 - COOP report - Heat transfer equipment”.
• [5] http://slideplayer.com/slide/6669863/
• [6] Reliance Industries Limited - Hazira - Training manual - NDT techniques.
• [7] Shigely’s Mechanical Engineering Design, 10th ed. by Richard Budynas & J. Keith Nisbett.
• [8] Al-Anizi, S.S.2010 "BOILERS – PURPOSE and CONSTRUCTION." MEX-104.01. Saudi Aramco, Saudi Arabia.
• [9] Saudi Kayan - Pumps- Sanjay Padhiar.
• [10] Joe Evans, Ph.D. - A brief introduction to centrifugal pumps.
• [11] The chemical engineer's resources - centrifugal pumps: basic concepts of operation, maintenance and troubleshooting.
• [12] INDUSTRIAL VALVES TECHNOLOGY - Control valve and actuator.
• [13] DOE-HDBK-1018/2-93 - Department of Energy - Fundamentals Handbook - Mechanical Science –
• Module 4 – Valves.
• [14] Science and Reactor Fundamentals –- Instrumentation & Control - CNSC Technical Training Group - BASIC
INSTRUMENTATION MEASURING DEVICES AND BASIC PID CONTROL.

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• [15]http://saba.kntu.ac.ir/eecd/ecourses/instrumentation/projects/reports/Flowmeter/products.htm
• [16] Reliance industries. Ltd., Hazira - Failures of Rosemount Transmitter at Hazira Complex - Monica
Saxena, CES Intrumentation Planning.
• [17] Process group - Crude oil treatment - B.01 Electronics & Mechanical Treaters.
• [18] Reliance Industries Limited Hazira - Training modeule on mechanical seals in centrifugal pumps
based on failure analysis reports - Prasanna H., CES Planning.
• [19] Spectroil Q100 oil analysis spectrometer - Operator and user maintenance manual.
• [20] “Plant personnel’s duties and responsibilities”.
• [21] ISCOSA – Training center – Necessary information required for customers services – Training
manual.
• [22] SCECO Engineering Standard
• SES-H-001.01
• Paint and coatings
• Paint color codes and standards
• [23] Fassi Crane - F330.23 - use and maintenance - edition CE 95.06.26.
• [24] https://www.ivestraining.com/
• IVES training group

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• [25] http://www.megasling.com/product.html
• [26] GE Energy Learning center.
• [27] http://petrowiki.org/File:Vol3_Page_309_Image_0001.png
• [28] Siemens – Energy Sector – Fossil Power Generation Division –
Operating and Maintenance Manuals - Reinforcement of Al-Qurayat
Power Plant No. 10 & 11 SEC-EOA contract No. 30721197100 – Technical
Documentation – MB
• [29] GE manual.
• [30] Alpha Laval – Centrifugal Separator Systems for Gas Turbine Fuel
Treatment
• [31] Rollys Royce - Avon - Familiarisation and maintenance training
manual
• [32] BHEL Manual.

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