E&M DEPARTMENT Rajrappa Washery Project

RESPONSIBILITIES
Maintenance of Plant, Machineries and equipment.
Undisruptive Power Supply to plant and equipment.
Maintenance and upkeeping of Weighbridges.
Fulfilling statutory requirements of the project related to Weighbrige and Electrical
Installations .
Repair, maintenance and operation of Light Vehicles.
Proper lighting in plant and washery premises.
Power supply to nearby villages.
PLANT MACHINERIES &
EQUIPMENT
Bucket Elevator : 3 No., (Capacity)
Belt and Chain Conveyers: 24 Belt Conveyers and 2 Chain Conveyers
Blower: driven by 3*225 KW motor
Heavy Media Ciorcuit
Jig
Screen: 10 Screens
Feeders- Apron feeder & Vibro-feeder): 2 Apron Feeder and 3 Vibrofeeders
PLANT MACHINERIES &
EQUIPMENT
Primary Crusher: <80mm, driven by 2 No of 132 KW Motors and cylindrical roller
Secondary Crusher: Driven by 2 No of125 KW Motors. Hexagonal roller with sizing
<40mm
Reclaimer: 2 reclaimers (Unit No 406, 408)
Thickener:
Pumps:
LT and HT Motors: 125 LT Motors and 4 HT motors in operation.
Transformers: 15 TXRs ranging fr0m 250 KVA to 2.5 MVA
OH Line: 3.5 Km HT OH Line and 5 Km LT OH Line
PLANT MACHINERIES &
EQUIPMENT
Indoor Sub-station (HT Room): 18MVA, 6.6 KV/440V, 3000A*8 breaker
LT Room and DCD: 152 panel in operation
50T Road WB: AMC with Weighright Engineering, Certificate valid up to D’23(1
WB), A’24 (2 WBs)
140T Electronic In-motion Rail WB AMC with Pragati Instrumentation, Certificate
valid up to D’23
Dozers, Pay loaders, Crane and Trucks
E&M EXECUTIVES AND
RESPONSIBILITIES
Shri Umesh Kumar, Chief Manager (E&M): Operation and Maintenance In-
charge of Washery Plant, In-charge of Electrical section and Weighbridges.

Shri S. N. Prasad, Manager (E&M): In-charge of Pump Section and Light Vehicle
and to assist in operation and maintenance of washery plant.

Shri Ashish Singh, Assistant Manager (E&M): To assist in day-to-day work of

electrical section and look after the statutory requirements of weighbridges.
 MAJOR MILESTONES E&M Dept., Rajrappa Washery

OF 22-23 AND FOR 23-24 Project

MAJOR MILESTONES OF 22-23
Surveyed-off 16 Motors of different ratings: 5x18.5KW, 55KW, 90KW, 110KW,
125KW.
Utilization of accumulated water of pond 12C in main washing plant.(in operation)
Lighting at buffer end railway siding. (completed)
Lighting on new Haul Rad.(AOW issued)
Heightening of 6.6 KV HT Line to facilitate safe movements of HEMMs on Haul
Road. (completed)
MAJOR MILESTONES OF 22-23
Procurement of pulveriser for laboratory.
Main washing plant in operation: (_____)MT production till 31.03.2023
No motors repaired from outside agency since Sep’22. 14 motors repaired from
Bhurkunda and Barkakana central workshop since then.
Shifting of 50T Road Weighbridge to Reject Yard.
MAJOR MILESTONES FOR 23-24
Procurement of Induction Motors against survey-off. (Proposal initiated)
Procurement and installation of High mast lighting towers. (Scheme initiated)
Survey off, procurement and installation of 1 no. of Road Weighbridge.(proposal to
be initiated soon)
Procurement and installation of 1 in-motion rail Weighbridge against scheme of CB
23-24. (proposal to be initiated soon)
Installation of Nitrogen injection fire fighting system at Indoor Sub-station.
(Proposal initiated)
MAJOR PROPOSALS TO BE
INITIATED THIS YEAR
Electrical Section:
Annual Maintenance of Transformers and Breakers.
Repairing and maintenance work of OH line on “as and when required basis”.
For repair/rewinding of motors with no standby on “as and when urgently required
basis” (such motors are being identified).
• Motors with standby available are already being sent to central workshops.

Installation of Buzzer/alarming system for belt conveyers, for safety purpose.

R