INDUSTRIAL

AUTOMATION

PREPARED BY CHAHAT
AUTOMATION DEPARTMENT
 INTRODUCTION

▪ A control system is a combination of

devices which manages, commands,
directs & regulates the behavior of other
device w.r.t the process requirements.
▪ The correct incentive of applying
automation is to increase productivity or
quality beyond that possible with current
human labor.
▪ In the scope of industrialization
automation is a step for easy
mechanization.
 OBJECTIVE

▪ Increase throughput or productivity

▪ Improved Quality
▪ Centralized Control
▪ Improved robustness (consistency) of processes or product
▪ Reduce direct human labor
▪ Improved efficiency & accuracy of process
AUTOMATION AND LIVING BEINGS

Trends & History = Memory

Display and react = Cortex

Communication networks & wires = Neural, Spine & Veins

Controller = Brain and Spinal cord

Sensors & Actuators = Sense cells & Muscles

Physical Plant = Skeleton

 OVERVIEW

▪ Automation mainly covers the two important aspects i.e.

MONITORING & CONTROLLING
1. Monitoring includes display of different parameters of field
instruments & process calculation values
2. Controlling includes control of process variable through final
control element for the better performance of the overall process.
 Instruments Application
Pressure Sensors Measuring pressure at different locations

Temperature Sensors Measuring temperature at different locations

Flow Meters Measure flow of fluid

Control Valves For controlling of fluid flow

For controlling the speed of all motors by varying
Drives
the frequency according to the necessity of process
CONTROL ARCHIETECTURE
 COMMUNICATION OVERVIEW

SENSOR 4-20mA/24v

I/O RACK Profibus DP CPU

FINAL CONTROL 4-20mA/24v

ELEMENT
SCADA MAIN SCREEN
TRENDS
REPORT
ALARMS
 MOTOR PARAMETER SETTING

This window provide the continuous control of

the motors and additional feature of
auto/manual control. Auto set point reference is
given to each motor/VFD that can be KW, RPM,
Flow, Pressure, Level etc.
THANK YOU..