WELCOME

AGC Controller Single Gen-Set application

AGC 3 => Automatic Gen-set Controller Version 3

AGC 4 => Automatic Gen-set Controller Version 4

AGC 200 => Advanced Gen-set Controller 200 Series

 AGC Controller Single Gen-Set application

AGC 3 & AGC 4

Parameter measurement and reading

Protections (Engine, Alternator, Bus Bar and Main) AGC 200

Control of engine Speed and alternator Voltage

Digital inputs and Relay outputs

Synchronizing and load sharing

Power management System for Land base application

Communication to each unit of AGCs and external device

 AGC Controller Single Gen-Set application

FUNCTIONS
 Automatic Main Failure (AMF) Operation
- Without back synchronizing
- With back synchronizing

 Island Operation

 Fixed Power (Base Load) Operation

 Peak Shaving Operation

 Load Take Over (LTO) Operation

 Main Power Export (MPE) Operation

AGC Controller Single Gen-Set application
Automatic Main Failure (AMF) Operation

AMF Application (without back sync:)

 AGC Controller Single Gen-Set application
Automatic Main Failure (AMF) Operation
AMF Application (without back sync:)
Auto mode
Max: set Limit Frequency Main Load Generator
& delay Breaker
System FREQUENCY 50/60Hz
Breaker
Min: set Limit Frequency
& delay
Main
Max: set Limit Voltage
& delay If Main fail (out of Freq or
System Voltage
Voltage setting limit) AGC
Min: set Limit Voltage If Main OK (within the
& delay Cool down &
Freq and Voltage setting limit)
Stop Generator

GOV AVR
Start Generator
Before or after open MB
(Base on setting) Engine Alt
Semi-Auto mode: Dependent on operator decision and AGC
control Gov, AVR
Manual mode: AGC do not control Gov and AVR
AGC Controller Single Gen-Set application
Automatic Main Failure (AMF) Operation

AMF Application (with back sync:)

 AGC Controller Single Gen-Set application
Automatic Main Failure (AMF) Operation
AMF Application (with back sync:)
Auto mode Transfer Load
to Main (De-load)
Max: set Limit Frequency Load
& delay Main Generator
System FREQUENCY 50/60Hz
Breaker Breaker
Min: set Limit Frequency
& delay Main
Max: set Limit Voltage
& delay
System Voltage If Main fail (out of Freq or
voltage setting limit)
AGC
Min: set Limit Voltage
& delay Cool down &
Main power returned (within stop
the Freq and voltage setting Generator
limit) , Back Sync to Main
GOV AVR
Start Generator
Before or after open MB Engine Alt
Semi-Auto mode: Dependent on operator decision, AGC control
Gov, AVR
Manual: AGC do not control Gov and AVR
AGC Controller Single Gen-Set application

Island Operation
 AGC Controller Single Gen-Set application
Island Operation
Auto mode
Load
Auto Start/Stop input

OFF

Generator AGC ON
OR
Breaker
+12/24VDC
M-Logic

AVR GOV

Alt Engine Start the Generator

Cool down and stop Generator

Semi-Auto mode: Dependent on operator decision, AGC control

Gov, AVR
Manual: AGC do not control Gov and AVR
AGC Controller Single Gen-Set application

Fixed Power (Base Load) Operation

 AGC Controller Single Gen-Set application
Fixed Power (Base Load) Operation

Auto mode Load

Main Generator Sync: to Main
Breaker Breaker De-Load (Transfer the load)
Main Keep running
Max: Generator KW 100%

with setting
power KW % for Setting KW %
Generator
Auto Start/Stop input AGC
OFF
Cool down &
Stop Generator
ON
+12/24VDC GOV AVR
Start the Generator
Alt
Generator no load KW 0%
Engine
Semi-Auto mode: Dependent on operator decision, AGC control
Gov, AVR and active Fixed power setting
Manual mode: AGC do not control Gov and AVR and do not active
Fixed Power setting
 AGC Controller Single Gen-Set application
Fixed Power (Base Load) Operation

Setting Fixed Load at Generator KW = Generator capacity X Setting %

Rump
Down
Active start/stop input

After sync: to Main

Open GB,
cool down
and stop
De-active start/stop input
AGC Controller Single Gen-Set application

Peak Shaving Operation

 AGC Controller Single Gen-Set application
Peak Shaving Operation

Auto mode
Load
KW (Main Load) Main Generator Sync: to Main
Maximum Main load level
Breaker Breaker
Gen: start load level De-Load
Gen: stop load level Main Taken all of
the extra load
from Main to
AGC sense the pre-define
Generator
Main load level (Gen: start Level) AGC
4-20mA
If Main Load decrease Cool down &
to Stop set point load level Stop
Power Transducer Generator
Gen: Minimum taken load level
Main no load level
GOV AVR

Start Generator
Engine Alt
Semi-Auto mode : Dependent on operator decision and AGC
control Gov, AVR and active Peak Shaving set point
Manual mode : AGC do not control Gov and AVR and do not active
Peak Shaving setting
AGC Controller Single Gen-Set application
Peak Shaving Operation

Generator taken Main extra load

Main Maximum load level

After sync: to Main

Pre-define Main load level to start Generator Reduce Load if Main
Loads are decrease

Decrease to Gen-set stop Main load level

Open GB,
Gen-Set running with Minimum taken load level before cool down
Main load reach or down from maximum setting level and stop
AGC Controller Single Gen-Set application

Load Take Over (LTO) Operation

 AGC Controller Single Gen-Set application
Load Take Over (LTO) Operation

Auto mode Back Sync: Load

to Main Main Generator Sync: to Main
Breaker Breaker Transfer the
Load to Main
Main

Transfer the Load

to Generator 4-20mA
AGC
Auto Start/Stop input
Cool down &
OFF Power Transducer stop Generator

ON GOV AVR
+12/24VDC
Start Generator
Engine Alt
Semi-Auto mode: Dependent on operator decision and AGC
control Gov, AVR
Manual mode: AGC do not control Gov and AVR
 AGC Controller Single Gen-Set application
Load Take Over (LTO) Operation

De-active auto
start/stop input
Generator take over all the load

After back sync: to Main

Rump Down

Rump Up

After sync: to Main

Cool down
Active auto and stop
start/stop input
AGC Controller Single Gen-Set application

Main Power Export (MPE) Operation

 AGC Controller Single Gen-Set application
Main Power Export (MPE) Operation

Auto mode Keep the setting Load

Main + Load KW for Main Main Generator
Sync: to Main
Breaker Breaker
Transfer the
Main setting (-) Load
OR Main Load to Main

Main Zero Load Generator

taken more
4-20mA
AGC than Main
Main setting (+ ) Load setting KW
OR Auto Start/Stop input
Cool down &
OFF Power Transducer stop Generator
Main - Load
ON GOV AVR
+12/24VDC
Start Generator
Engine Alt
Semi-Auto mode: Dependent on operator decision and AGC
control Gov, AVR, and active MPE setting.
Manual mode: AGC do not control Gov and AVR and
do not active MPE Setting
 AGC Controller Single Gen-Set application
Main Power Export (MPE) Operation

Active auto
start/stop input

After Sync: to Main

Open GB,
Cool down
Rump Up load to Generator
(Rump down for Main) And stop

Rump Down load for Generator

(Rump up for Main)

Fixed at Main (power set point KW)

De-active auto
start/stop input
AGC Controller Single Gen-Set application

Summary
 AGC Controller Single Gen-Set application

Summarise
AMF operation (without back sync:) is two times blackout transfer operation
and it is same as Auto Transfer Switch operation (ATS operation).
AMF operation (with back sync:) is only one time blackout transfer
operation.
AMF operation is sense by main Voltage & Frequency, maximum and
minimum limit.
Island operation is operate by digital input command (Auto start/stop input).
Fixed power operation is fixed the setting load on generator and operate by
digital input command (Auto start/stop input).
Peak Shaving operation is command by main power measurement level and
manage by main power pre-requirement setting for generator start and
stop.
Load Take Over operation is command by digital input (Auto start/stop input)
Main Power Export operation is command by digital input (Auto start/stop
input) and manage by main pre-requirement setting for generator start and
stop.
 AGC Controller Single Gen-Set application

QUESTIONs?
THANKS FOR YOUR ATTENTION