Professional Documents
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Group 2
Introduction
• Bearings are the machine elements that permit relative motion between two components and
transmission of load from one to the other, with minimum friction.
• Bearings are a crucial tribological component of many types of machinery and exist in a variety of
forms and shapes. They can be defined as a machine element that supports/permits only a specific
type of motion in a system that may be under static or dynamic loading.
• In order to reduce frictional resistance and wear and in some cases to carry away the heat
generated, a layer of fluid known as lubricant may be provided. The lubricant used to separate the
journal and bearing is usually a mineral oil refined from petroleum, but vegetable oils, silicon oils,
greases etc., may be used.
• Bearing facilitates free rotation of the shaft with minimum friction, supports the shaft and holds it in
the correct position and takes up the forces that act on the shaft and transmits them to the frame.
Classification of Bearings in Direction of Load to be Supported
Radial Bearings Thrust Bearings
The load acts perpendicular to the The load acts along the axis of
direction of motion the moving rotation
element.
Classification of Bearings Upon the Nature of Contact
Sliding Contact Bearing Rolling Contact Bearing
The sliding takes place along the The steel balls or rollers are interposed
surfaces of contact between the between the moving and fixed elements.
moving element and the fixed element.
It is also known as plain bearings.
Types of Sliding Contact Bearings
• When the angle of contact of the bearing with the journal is 360° then the
bearing is called a full journal bearing.
• When the angle of contact of the bearing with the journal is 120°, then the
bearing is said to be partial journal bearing.
• When a partial journal bearing has no clearance and the diameters of the journal
and bearing are equal, then the bearing is called a fitted bearing
Sliding contact bearings according to the thickness of layer of
the lubricant between the bearing and the journal
1. Thick film bearings -Those in which the working surfaces are
completely separated from each other by the lubricant. Also called
as hydrodynamic lubricated bearings.
2. Thin film bearings -Those in which, although lubricant is present,
the working surfaces are in partial contact with each other. Also
called boundary lubricated bearings.
3. Zero film bearings –The zero film bearings are those which operate
without any lubricant present.
4. Hydrostatic or externally pressurized lubricated bearings - are
those which can support steady loads without any relative motion
between the journal and the bearing. This is achieved by forcing
externally pressurized lubricant between the members.
Hydrodynamic Lubricated Bearings
• In hydrodynamic lubricated bearings, there is a thick film of lubricant between the journal and
the bearing.
• A little consideration will show that when the bearing is supplied with sufficient lubricant, a
pressure is build up in the clearance space when the journal is rotating about an axis that is
eccentric with the bearing axis
• The load can be supported by this fluid pressure without any actual contact between the journal
and the bearing
Properties of Sliding Contact Bearing
1. Compressive Strength -The maximum bearing pressure is considerably greater than the average pressure
obtained by dividing the load to the projected area. Therefore the bearing material should have high
compressive strength to withstand this maximum pressure so as to prevent extrusion or other permanent
deformation of the bearing.
2. Fatigue Strength – bearing material should have high compressive strength to withstand this maximum
pressure so as to prevent extrusion or other permanent deformation of the bearing.
3. Comfortability – It is the ability of the bearing material to accommodate shaft deflections and bearing
inaccuracies without excessive wear and heating.
4. Embeddability – It is the ability of bearing material to accommodate (or embed) small particles of dust, grit
etc. without scoring the material of the journal.
5. Bondability – Usually used in high capacity bearings by bonding one or more thin layers that’s why it is an
important consideration in selecting bearing material.
6. Corrosion Resistance – The bearing material should not corrode away under the action of lubricating oil
7. Thermal Conductivity – The bearing material should be of high thermal conductivity so as to permit the
rapid removal of the heat generated by friction.
8. Thermal expansion – The bearing material should be of high thermal conductivity so as to permit the rapid
removal of the heat generated by friction.
Lubricants
1. Liquid – Mineral oils and synthetic oils
2. Semi-Liquid - A grease is a lubricant that has higher
viscosity than oils. The greases are employed where slow
speed and heavy pressure exist and where oil drip from
the bearing is undesirable.
3. Solid - are useful in reducing friction where oil films
cannot be maintained because of pressures or
temperatures. They should be softer than materials being
lubricated. A graphite is the most common of the solid
lubricants either alone or mixed with oil or grease.
Terms used in Hydrodynamic Journal Bearing
Heat Taken away by the oil
Footstep or pivot bearings
• A simple type of footstep bearing, suitable for a slow running and lightly loaded shaft. If the shaft is not of steel, its end must
be fitted with a steel face. The shaft is guided in a gunmetal bush, pressed into the pedestal and prevented from turning by
means of a pin.
• Since the wear is proportional to the velocity of the rubbing surface, which increases with the distance from the axis of the
bearing, therefore the wear will be different at different radii. Due to this wear, the distribution of pressure over the bearing
surface is not uniform. It may be noted that the wear is maximum at the outer radius and zero at the centre.
Collar Bearings
• In a collar bearing, the shaft continues through the bearing. The shaft may be vertical or horizontal, with single collar or many
collars.
• The thickness of the collar is kept as one-sixth diameter of the shaft and clearance between collars as one-third diameter of
the shaft. In designing collar bearings, it is assumed that the pressure is uniformly distributed over the bearing surface
Rolling Contact Bearing
• are also called antifriction bearings or simply ball bearings.
• Rolling elements, such as balls or rollers, are introduced between the surfaces
that are in relative motion.