Professional Documents
Culture Documents
3- Hydraulics
EET 337
Pneumatics and Hydraulics System
Contents
1) Introduction
2) Hydraulic Power Applications
3) Basic Principles of Hydraulic Power
4) Hydraulic Power System Components
5) Types of Hydraulic Power Systems
2
Objectives
3
1. Intro. to fluid power system
4
Advantages
6
2. Hydraulic Power Applications
7
The largest mining truck
Uses fluid
power for
many of its
internal
actuation
systems,
including
lifting the
fully loaded
bed.
8
The largest forging press
A 40,000- ton
forging press that
weighs over 5.2
million pounds
Powered by
hydraulics
operating at 6,600
psi requiring 24 700
hp pumps.
9
The MAST system
11
A feller buncher
A large
forestry
machine that
cuts trees in
place
12
Roller coasters
13
Hydraulic systems in aircraft
15
Pascal’s Law
States that in a
confined fluid at
rest, pressure acts
equally in all
directions and
acts perpendicular
to the confining
walls
17
High fluid forces
18
Increasing the force further
22
4. Hydraulic Power Components
Every
hydraulic
system has a
minimum
number of
basic
components
in addition to
tubing and
fittings
through which
the fluid is
transmitted.
24
Hydraulic Pumps
25
Reservoir/oil tank
26
Filter
27
Filter
29
Pressure measurement
30
Flow measurement
33
Pressure Control Valves
37
Pressure Reducers
38
Pressure Reducers
DL 0402 HTS
pressure reducer
(balance valve) and
its symbol
– Max Pressure:
21MPa
– Operating
Pressure: 6 MPa
DL 0402 HTS also
has pilot operated
pressure reducer.
– See figure below
39 and its symbol
Pressure Reducers
DL 0402 HTS
pressure reducer
(balance valve) and
its symbol
– Max Pressure:
21MPa
– Operating
Pressure: 6 MPa
DL 0402 HTS also
has pilot operated
pressure reducer.
– See figure below
40 and its symbol
Directional valves
Valves for directing fluid flow to one or the other side of a cylinder or
motor
Characterized by the number of ports and by the number of operating
positions that the valve can assume.
– The ports are labeled with letters with A,B,C, . . . indicating
working lines, P indicating the pressurized supply line and T or R
indicating the return (tank) line connected to the reservoir.
– Lines with arrows inside the boxes indicate the path and direction
of flow.
– Squares or boxes are used to indicate number of working position
The icons on the side of the symbol indicate how the valve is
actuated.
41
Directional valves
42
Check valves
Direction control valves that allow fluid to flow
unimpeded in one direction, but prevents or
restricts fluid flow in the opposite direction.
A check valve may be an independent
component situated in-line somewhere in the
hydraulic system or it may be built-in to a
component.
A typical check valve consists of a spring loaded
ball and seat inside a housing. The spring
compresses to allow fluid flow in the designed
direction. When flow stops, the spring pushes
the ball against the seat which prevents fluid
from flowing in the opposite direction through the
valve.
43
Check valves
44
Pressure Sequence Valve
45
Solenoid valves
46
Pressure to electric converter
47
Cylinders
49
Open Center Hydraulic Systems
50
Open Center Hydraulic Systems
52
Comparison
Center open
– Uses constant displacement pump
– Continuous pressurization of the system is eliminated
– Since the pressure is built up gradually after the selector valve is
moved to an operating position, there is very little shock from
pressure surges and smoother operation of the actuating
mechanisms
– But due to this slower than the closed-center system
Closed center
– Require variable displacement pump
– Since pressure is available the moment the selector valve is
positioned widely used in applications that require instantaneous
operation or faster response
53