Organization Name : M/S JPPL- VI,Hosur

1.0 Problem 4.1 Development of solution:

Cut mark issue in Rear oil gallery - P0001199382 S No Root Cause Counter Measure

1 Tearing & Cutmark Modify the compound receipe

2 Airpocket Modify the compound receipe

Diaphragms 15.88 Modify the compound receipe & Blank weight arrived
3 Flow mark & Less weight
Induction part 14.49 besed on the volume of the mould
New product 13.17 4
` Deep wall 11.66

1.1 Theme and Target 4.2 Action Plan:

10
Reduce Rejection in induction parts S No What When Who How

9
From 4.8 to 2.50 New receipe to be designed to meet our rheo
1 Modify the compound recipe Wk 37 VJ/SR/VG
Hardness & Sp gravity and customer needs
8
Basic physical properties to be verified with
7 2 Compound validation Wk 38 SR/VG
Rejection in %

existing recipe
4.8
6 Rejection trend and component dimensions to
3 Process validation WK.39 VJ / SR
be verified with existing recipe
5
4 2.5
3
2
1
0
Actual Target

2.0 Observation
Vital few
(Pareto Analysis) 5.1 Check :
60 %
100
92.24 100
140
82.13
120 80
71.22
100 59.28
60
80
44.63
60 40
29.96
40 29.96
20
20 14.67 14.64 11.95 10.91 10.11 7.76

0 0
TUBE TUBE TUBE TUBE TUBE TUBE TUBE 5.2 Benefits :
OUT LET OUTLET ( INTAKE ( OUTLET - INLET INTAKE INTAKE
( N11) V) V) U121 ( CVT N52 (H2- N17 Productivity :
Quality :
Cost :
3.1 Causal Analysis Delivery :
MAN MACHINE Morale :

6.0 Standardization :
High rejection

High rejection in
Induction parts

Effect 60%
7.0 Conclusion :

Blank weight less

Recipe to be modified

METHOD MATERIAL