ORIENT CEMENT LIMITED

DEVAPUR CEMENT WORKS

WELCOME
HONOURABLE JURY MEMBERS OF
APEX- INDIA SAFETY AWARD-2022
 Orient Cement limited - Plant profile

Orient Cement operating 3 Cement Plants in India:

- Integrated Plant (incl.:CPP) - Devapur, Telangana
- Cement Grinding Unit - Jalgaon, Maharashtra
- Integrated Plant (incl.:CPP) - Chittapur, Karnataka

Overall Capacity of Orient Cement is 8.0 MTPA.

Plant is certified with IMS: Plant Production Capacity:

• ISO 9001:2015 Clinker : 3.5 MTPA (3 Lines)
• ISO 14001:2015 Cement : 3.07 MTPA
• ISO 45001: 2018
Grinding Unit Devapur Unit
• ISO 50001:2018 Telangana
Jalgaon- Maharastra
• TPM-Phase I & II (Excellence and Cap: 2 MTPA Cap: 3 MTPA
Excellence in consistent) Chittapur Unit
Karnataka
• NABL Accredited Quality Control Cap: 3 MTPA
Laboratory
• Member of GCCA

2 2
 Milestones - Devapur

2019

2017
2017

2016

2010
2009
2008
2005

2003

2001

1999

1997

1996
1992

3
Corporate Safety & IMS Policy

4
 ISO CERTIFICATION

IMS - ISO 9001-2015, 14001-2015, 45001-2018 EnMS ISO-50001-2011

5
 1) ACCIDENT HISTORY FOR PAST 3 YEARS Feb 26, 2
024

ACCIDENT HISOTRY LAST 3 YEARS

600 570

500 480
460

400

327
300

200

100
67
42
20 26
5 6 3 13 1
0 0 0 0 0
0
Fatal Non fatal Near Misses First Aid Fire Acc HIRA

2019-20 2020-21 2021-22

6
 2 &3 ) ON SITE & OFF SITE OHS PLANS

List of Hazardous Chemicals

used in Laboratory:

1. H2SO4
2. Caustic Soda
3. HCL
4. NaOCl
5. FeCl3

Document

OEP-2022.zip
7
PLANT SAFETY INDUCTION PROGRAM INAUGURATION

% Of Employee Trained : 96%

Microsoft Excel
Worksheet

8
FIRE SAFETY AWARENESS & DEMONSTRATION

e rs
e mb
4 M de d
10 t t e n
A

9
ONILINE WORKPERMIT SYSTEM REVIEW & DEMONSTRATION

10
 5) Safety Promotion Activities
Observed :

1. National Safety Week

2. Road Safety Week
3. Fire Safety Week
4. Electrical Safety Week
5. Mines Safety Week
6. Training on Monthly themes as per corporate guidelines
7. Yoga Day
8. Monthly Gate Meetings

Mines Safety Week

National Safety Week Electrical Safety Week

Fire Safety Week

Electrical Safety Week
11
# I PLEDGE

12
 MONTHLY GATE MEETINGS -2022

 GATE MEETING

Message by Shri. Message by Shri. AK Agrawal

Y.Padmaveer

Telugu Safety Pledge

by. Mr.B.Sathish

Flag Hoisted by. Mr. M. Shankar Hindi Safety Pledge

by. Mr. Dinesh Singh 13
Patel
 ELECTRICAL SAFETY WEEK-2022 Day-3

 SAFE USE OF ELECTRICITY AWARENESS AT MRSS/ ELECTRICAL WORKSHOP

Mechanical workshop, Stores, Civil Workmen & Staff 14

 ELECTRICAL SAFETY WEEK-2022 Day-4

 ELECTRICAL SAFETY AWARENESS AT KILN 1&2 AREA

Rawmill-1&2, Kiln1&2 Workmen & Staff

15
 ELECTRICAL SAFETY WEEK-2022 Day-5

 ELECTRICAL SAFETY AWARENESS AT CEMENTMILL & PACKING PLANT

Cement mill 1&2 and Packing Plant

16
FIRE SERVICE WEEK – 2022

17
MOCKDRILL CONDUCTED BY ERT TEAM

18
 7) Internal & External Audit

Internal Audit Completed On Jun-22

Recom- Target
Observation/OFI
-mendation Date

3 2 30.11.22

External Audit Completed On JULY-22

Observation/OFI Recommen- Target

dation Date

2 1-ONE 25.12.22

19
 8) Fire Mitigation Plan & Arrangements

Final Fire hydrant Drawing of Orient Cement (5)-Model.pdf

Annexure-X.pdf

AFR (Hazardous waste area)

Fire Fighting Awareness Session

Fire Hydrant System

Fire Hydrant System

Mock Drill
Fire Hydrant System 20
 9) Health Care System & Facilities For Employees

Health Monitoring Policy and procedure.pdf

AFR (Hazardous waste area)

Fire Hydrant System 21

 Proactive measures of COVID

Precautions at Main gate

Consistently Monitoring and Following SMS across the plant &

Colony .Around 98% of team members were vaccinated across the
Plant .
22
10) Existing & Potential Hazards controls

23
 11) Equipment Safety checks

Equipment Safety Checks: Building Proper Guarding for all rotating

LOTOTO system for isolation equipment
regular checkups

Jet black blower provided at Line-I VRM to clean the body.

In addition to that order has placed for more 2 nos .
24
HYDRAULLIC PRESSURE TESTING OF FIRE EXTINGUISHERS

25
Maintenance & Inspection of Tools & Tackles by competent person/third Feb 26, 2
024
party

Inspection of full body harness by Third-party

Inspection Flyash tanker by Third-party 26

 Pedestrian walkway

Separate Entry for Employee Pedestrian walkway at Colony

through Pedestrian walkway for School Children

27
12 PROCEDURES FOR CONTROLLING RISKS

Review Meeting on Safety

Development Jobs

28
 Best practice to Next Practice

 Key Lessons to Learn (KLL) – Sharing of Incidents took place across the Industry and
towards proactive approach
Objective:-
 Learn from Mistakes .
 Implement Proactive Measures across all concern areas.

We gathered Information about 14 nos

incidents across the industries and
shared along with learnings & actions .

29
Thank You

30