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Oracle Applications User Group

Discrete MFG SIG – Cost Group


April 27th 2010

Release 11i & 12:


Major Tables & Relationships for Costing, Session I
OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Background

 Explore the Discrete Cost Applications

 Look behind the forms and reports and see the


underlying tables and data structures

 The goal is to provide a better understanding for how the


Applications work

 Session I focuses on item cost basics; Session II focuses


on Cost Rollup, Update and Mass Edits

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Agenda – Session I
 Introduction for the next two sessions
 Session I – Basic Item Costing and Organization Definition
 Session II – Cost Rollup and Cost Transactions

 Costing Overview
 Cost Structure Overview
 Organization Overview

 Cost Setup
 Define Cost Types
 Define Material Sub-elements
 Define Material Overhead Sub-elements
 Define Overheads
 Define Resources
 Define Material Overhead Defaults

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Agenda – Session I (continued)


 Item Costing
 Buy Items
 Item Cost Summary Table
 Item Cost Details Table
 Item Cost Views & Inquiries

 Wrap Up – How Did We Do?

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Agenda – Session II
 Cost Setup  Update Standard Costs
 Define Resources  Update Standard Costs
 Define Overheads  Update Average Costs
 Define Departments  Cost History
 Supply Chain / Sourcing Rules Setup

 Rollup And Item Cost Review


 Rollup and Rollup Cost Review Overview
 Define BOMs and Routings
 Make Item Costing

 Copying, Editing, and Purging Costs


 Copy Costs Between Cost Types and Between Inventory Organizations
 Mass Editing Cost Information
 Mass Editing Item Accounts
 Purging Cost Information

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Introduction to Session I – Costing Overview


PUR provides PO's
and Receipts
BOM's/Routings
for Roll Up
ACCOUNTS PURCHASING
PAYABLE Invoices/ INV Receipt
COST
Payments Trans & Costs
Exp Accr MANAGEMENT
Values Trans
Asset Values INV
Additions Stds Adj
Delivery
Trans Items ENGINEERING
Values BOM's
Trans
Asset Cost
FIXED GENERAL Inventory/
Accum Depr INVENTORY
ASSETS LEDGER WIP Trans
Depr Exp
Matl BILL OF
WIP Consumption & Requirements MATERIAL
WIP Completions

Project
ENG Items
Charges
planned in
Asset WORK IN
MRP
Additions PROCESS
Invoices /
Cash Receipt Trans Shipment
PROJECT Inventory Misc Trans Transactions
ACCOUNTING Transfers for Warranty
Repair Parts Items from
BOM's

WIP Supply
to MRP
CASH
ACCOUNTS MRP Release
MANAGEMENT SERVICE MRP
RECEIVABLE to WIP
(Bank Recon)

Repair ORDER
S/O Requirements
RMA's ENTRY

Invoice
Info

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Organization Overview
General Ledger

Legal Entity

Operating Unit

The Global Org can be


Global across OUs
Organization
(Item Master)

Inventory Inventory
Organization Location

FG STORES MRB
Subinventory Subinventory Subinventory

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Item Costing Setup Overview


Sub-Element
Defaults

Org Sub- Session II


Setup Elements

Cost Mass
Edits
Cost Item Costing
Types
Cost
Rollup
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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Organization Setup in Cost, HRMS or Inventory


 Cost Mgmt => Setup => Account Assignments => Organization

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Organization Setup for Accounting Information


 Click on the “Others” button and you get these choices:

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Organization Setup for Accounting Information


 Associate your organization with Ledger, LE and OU

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Organization Tables – What Did You Just Use?


 HR_ORGANIZATION_INFORMATION
 Holds basic information for organizations
 Simultaneously holds the LE, OU, Ledger and Inventory ids
 Specify the org_information_context = 'Accounting Information‘

SELECT hoi.organization_id inv_organization_id,


hoi.org_information_id unique_key,
hoi.org_information_context type_of_data,
hoi.org_information1 ledger_id, -- set_of_books_id in R11i
hoi.org_information2 LE_ID,
hoi.org_information3 OU_ID
FROM hr.HR_ORGANIZATION_INFORMATION hoi
WHERE hoi.org_information_context = 'Accounting Information';

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Define your Inventory Organization

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Define Your Inventory Organization


 MTL_PARAMETERS
 Defines your basic inventory organization controls
• Costing Method
• Valuation accounts (Average Costing), default valuation accounts (Std)
• Purchase price, invoice price variance, inventory A/P accrual accounts
• Negative quantities allowed (yes or no)
• Enabled products: EAM, Project MFG, WMS, Process, etc.
• And many, many more attributes

SELECT organization_code,
organization_id,
primary_costing_method -- 1 = STD, 2 = AVG
costing
FROM inv.MTL_PARAMETERS;

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Define your Costing Method

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OAUG Discrete MFG SIG – Cost Group
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Shipping Network Defaults

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OAUG Discrete MFG SIG – Cost Group
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Cost Account Defaults

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

More Organization Tables


 HR_ALL_ORGANIZATION_UNITS
 Holds the names for your different types of organizations
 Here is a combined query to get your inventory org information:

SELECT gl.name “Ledger”,


haou2.name "Operating Unit",
haou.name “Inventory Org”
mp.organization_code "Org Code“
FROM inv.mtl_parameters mp,
hr.hr_organization_information hoi,
hr.hr_all_organization_units haou,
hr.hr_all_organization_units haou2,
gl.gl_ledgers gl
WHERE hoi.org_information_context = 'Accounting Information'
AND hoi.organization_id = mp.organization_id
AND hoi.organization_id = haou.organization_id -- inventory organization name
AND haou2.organization_id = to_number(hoi.org_information3) -- operating unit id
AND gl.ledger_id = to_number(hoi.org_information1) -- ledger_id (R11i set of
books)

Helping people using Oracle Applications since Slide 18


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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Organization Views to Help You


 Here are useful organization views
 ORG_ORGANIZATION_DEFINITIONS
 CST_ORGANIZATION_DEFINITIONS
 HR_OPERATING_UNITS_ALL

 For performance on custom reports I advocate storing the following


information in MTL_PARAMETERS using ATTRIBUTE columns:
 OPERATING_UNIT_ID
 LEGAL_ENTITY_ID
 BUSINESS_GROUP_ID
 LEDGER_ID
 CURRENCY_CODE

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Cost Groups

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Cost Groups
 Defaulted for Discrete Costing, one Cost Group per Organization
 Can have multiple CGs for Project MFG & Warehouse Mgmt (WMS)
 Project MFG allows multiple item costs by project or project group
 For WMS, per the reference manual:
 First, for all costing methods, accounts are determined by the cost group,
not by the subinventory or the organization parameters. The cost groups
allow items in the same subinventory to be held in different accounts.
 For actual costing, such as Average, FIFO, and LIFO, organizations, item
costs are held by the cost groups. When cost groups are assigned by item
status, the cost groups hold different item costs for items of different
status. In FIFO and LIFO organizations, the layer cost is maintained with
the cost group.
 In a Standard cost organization, a single Standard Cost is maintained for
each item. All inventory of that item, regardless of Cost Group, carries the
same Standard Cost.
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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Which Tables for Cost Groups?


 CST_COST_GROUPS
 COST_GROUP_ID
 COST_GROUP
 ORGANIZATION_ID
 CST_COST_GROUP_ACCOUNTS
 COST_GROUP_ID
 MATERIAL_ACCOUNT
 MATERIAL_OVERHEAD_ACCOUNT
 RESOURCE_ACCOUNT
 OVERHEAD_ACCOUNT
 OUTSIDE_PROCESSING_ACCOUNT
 CST_COST_GROUP_ASSIGNMENTS
 COST_GROUP_ID
 ORGANIZATION_ID
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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Change Gears to Item Costing Setup

 Cost Type Definition

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

What Did You Just Use for Cost Types?


 CST_COST_TYPES
 COST_TYPE_ID
 COST_TYPE
 ORGANIZATION_ID (only used if multi-org is unchecked)
 COSTING_METHOD_TYPE
 Reserved Cost Types
COST TYPE COST_TYPE_ID COSTING- SELECT cost_type,
METHOD_
TYPE
cost_type_id,
organization_id
FROZEN (Standard) 1 1
FROM bom.CST_COST_TYPES;
AVERAGE 2 2
PENDING 3 1
FIFO 5 5
LIFO 6 6
CTO 7 1

Helping people using Oracle Applications since Slide 24


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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Change Gears to Item Cost Setup

 Seeded Cost Elements – No Form to Access This


 COST_ELEMENT_ID
 COST_ELEMENT

COST_ELEMENT COST_ELEMENT_ID
Material 1
Material Overhead 2
Resource 3
Outside Processing 4
Overhead 5

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

On to Subelements

 Material Subelements

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Subelements (Continued)

 Overheads – Material Overheads

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Subelements (Continued)

Overheads – Production Overheads

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Subelements (Continued)

 Resources

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Subelements (Continued)

 OSP
Resources

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Where Are These Subelements?


 BOM_RESOURCES
 RESOURCE_ID
 RESOURCE_CODE
 ORGANIZATION_ID
 COST_ELEMENT_ID
 PURCHASE_ITEM_ID (for OSP Resources)
 FUNCTIONAL_CURRENCY_FLAG
 UNIT_OF_MEASURE
 RESOURCE_TYPE
 AUTOCHARGE_TYPE
 STANDARD_RATE_FLAG (1 or 2)
 DEFAULT_BASIS_TYPE
 ABSORPTION_ACCOUNT
 RATE_VARIANCE_ACCOUNT
 ALLOW_COSTS_FLAG (1 or 2)
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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Resource Charging Concepts


Autocharge AUTOCHARGE Default Basis DEFAULT_ Typically
Type _ TYPE Type BASIS_TYPE used for:

WIP move 1 Item 1 All costs

Manual 2 Lot 2 All Costs

PO receipt 3 Resource Units 3 Prod.


Ovhds
PO Move 4 Resource Value 4 Prod.
Ovhds
Total Value 5 Mat’l
Ovhds
Activity 6 Activity
Based
Costs

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Item Cost Defaults

 Material Overhead Defaults

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Where Are the Material Overhead Defaults?

 CST_ITEM_OVERHEAD_DEFAULTS
 ORGANIZATION_ID
 ITEM_TYPE
 CATEGORY_SET_ID
 CATEGORY_ID
 MATERIAL_OVERHEAD_ID
 BASIS_TYPE
 USAGE_RATE_OR_AMOUNT

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Item Costing

 Start with the Find Window

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Buy Item Summary Cost Information

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Item Cost Settings by Cost Type

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Where are These Cost Settings?


 CST_ITEM_COSTS
 ORGANIZATION_ID  SHRINKAGE_RATE
 COST_TYPE_ID
 COST_UPDATE_ID
 INVENTORY_ITEM_ID
 INVENTORY_ASSET_FLAG  ROLLUP_ID
 LOT_SIZE  ASSIGNMENT_SET_ID
 “Who Columns”

 Only items with an INVENTORY_ASSET_FLAG of ‘1’ (Yes)


can have a cost record
 The item costs in your Costing Method Cost Type (Standard,
Average, etc.) are controlled by the forms and programs

Helping people using Oracle Applications since Slide 38


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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Where are These Summary Costs?


 CST_ITEM_COSTS
 ORGANIZATION_ID  UNBURDENED_COST
 COST_TYPE_ID  BURDEN_COST
 INVENTORY_ITEM_ID  PL_ITEM_COST
 INVENTORY_ASSET_FLAG  TL_ITEM_COST
 LOT_SIZE  PL_MATERIAL
 SHRINKAGE_RATE  PL_MATERIAL_OVERHEAD
 COST_UPDATE_ID  PL_RESOURCE_COST
 ROLLUP_ID  PL_OUTSIDE_PROCESSING
 ASSIGNMENT_SET_ID  PL_OVERHEAD_COST
 MATERIAL_COST  TL_MATERIAL
 MATERIAL_OVERHEAD_COST  TL_MATERIAL_OVERHEAD
 RESOURCE_COST  TL_RESOURCE_COST
 OUTSIDE_PROCESSING_COST  TL_OUTSIDE_PROCESSING
 OVERHEAD_COST  TL_OVERHEAD_COST
 ITEM_COST

Helping people using Oracle Applications since Slide 39


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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Summary Cost Relationships


 CST_ITEM_COSTS– General formulas

 TL Cost + PL Cost = ITEM_COST

 UNBURDENED_COST + BURDENED_COST = ITEM_COST

 ∑ Cost Elements = ITEM_COST

COLUMN Value
MATERIAL_COST + MATERIAL_COST 0.13
MATERIAL_OVERHEAD_COST + MATERIAL_OVERHEAD_COST 0
RESOURCE_COST +
OUTSIDE_PROCESSING_COST + RESOURCE_COST 0
OVERHEAD_COST OUTSIDE_PROCESSING_COST 0
OVERHEAD_COST 0
ITEM_COST
ITEM_COST 0.13

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Detailed Cost Information – Buy Items

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OAUG Discrete MFG SIG – Cost Group
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Where are These Detailed Costs – Buy Items?


 CST_ITEM_COST_DETAILS


ORGANIZATION_ID
 RESOURCE_RATE X
COST_TYPE_ID
 INVENTORY_ITEM_ID  USAGE_RATE_OR_AMOUNT X
 RESOURCE_ID
 COST_ELEMENT_ID  BASIS_FACTOR X
 ROLLUP_SOURCE_TYPE
 LEVEL_TYPE
 NET_YIELD_OR_SHRINKAGE_RATE
 SOURCE_ORGANIZATION_ID  ITEM_COST
 ALLOCATION_PERCENT
 ITEM_COST

RESOURCE_RATE: 1 X
USAGE_RATE_OR_AMOUNT: 0.13 X
BASIS_FACTOR: 1 X
NET_YIELD_OR_SHRINKAGE_RATE: 1 X
ITEM_COST: 0.13

 Newly defined items might not have any cost details

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Cost Relationships: Summary and Detail


 General Concepts

 ∑ CST_ITEM_COST_DETAILS = ∑ CST_ITEM_COSTS

 True by COST_ELEMENT_ID, LEVEL_TYPE or in total

 When you run a Cost Mass Edit it automatically corrects the


Summary Cost table to equal ∑ CST_ITEM_COST_DETAILS

 If not equal the Standard Cost Update will fail

 If not equal the ∑ (Qty X Unit Costs) ≠ ∑ accounting entries

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

What About Cost Views?

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Pre-Built or Seeded Cost View Choices

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Element by sub-element Example

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Cost Details for Buy Items


 CST_ITEM_COST_DETAILS

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Extensible Cost Views


 You can build your own item cost views
 These views are registered in CST_INQUIRY_TYPES
 This table drives the Cost View Inquiry screens
• UNIQUE_ID
• INQUIRY_NAME
• DESCRIPTION
• USER_DEFINED
• GUI_TEMPLATE_TYPE
• VIEW_NAME
• COLUMN1_HEADING
• COLUMN2_HEADING
• INVENTORY_FLAG
• DISABLE_DATE
• …various prompt columns
Helping people using Oracle Applications since Slide 48
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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

End of Session I
 How Did We Do?
 Looking for feedback
 Is this useful?
 Want less detail? More Detail?
 More technical information? Or less technical information?

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OAUG Discrete MFG SIG – Cost Group
April 27, 2010

Helping people using Oracle Applications since Slide 50


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