Weekly Reliability Report

Fault Progression Summary

UTCL, NATHDWARA
Key Highlights– Till 03rd FEB 2024
Infinite -Uptime has generated total 49 reports so far with
total savings up to 160hrs

Detail Of Notifications Nos.

No. Of Machines Digitized 74

No. Of Sensors Installed 149

No. of Diagnostic Reports Generated 49

No. of Diagnostic Reports Closed/Action Completed 44

No. Of Diagnostic Reports Open/Action Planned 5

Total Downtime Hours Saved(In Hrs) 160

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 Open Report Details
Created Recommendation
Machine Name Fault Fault Progression Trend Spectrum Remarks
Date

High overall amplitude recorded at Health status of

Head Shaft DE bearing and minor
Kiln 1 Feed BE 1- HEAD SHAFT (Kiln 1
Feed BE 1- Head Shaft DE)
bearing defect frequencies (BPFI) is
identified in spectra of Head Shaft
DE bearing (22244).
equipment is same, no Inspect the Head Shaft DE bearing
19 Dec
significant changes are with respect to defects within
2023 raceway & rolling elements, then
observed.
replace the bearing.

1.In an Opportunity Check the

High vibration amplitude recorded
Cement Mill-2 PS GEAR BOX in Gearbox intermediate shaft
(Cement Mill-2 PS GB IM1 NDE
bearing. Improper Gear meshing
is suspected due to gear wear
between pinion/gear.
Health status of equipment
is same, no significant 29 Nov
changes are observed
pinion/gear for high backlash and
increased tooth clearances and if
found above limits, then adjust /
repair. 2.To confirm the defect, rpm of
each shaft in gearbox and no. of teeth
2023
of each gear & bearing designation
details are required, provide the
same. 3. Conduct the WDA of
gearbox oil on immediate basis and
share the report with Infinite Uptime.

1.Re-lubricate Fan both bearings as a

RAW MILL -2 FAN-2 (RM-2 FAN DE)
Minor bearing defect frequencies
(BPFO) is identified in spectra of
Fan DE & NDE bearings (22240).
Health status of equipment
is same, no significant 22 Nov
changes are observed 2023
preliminary action. 2.In an
Opportunity Inspect the Fan DE &
NDE bearings with respect to defects
within raceway & rolling elements,
then replace the bearing.

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Machine Name
Coal Mill-1 Main Drive L41 MD1-GB I/P
DE
Crusher Main drive- CRUSHER
(Crusher main drive-Crusher DE)
Open Report Details
Fault
Vibration characteristics Indicates
improper Gear meshing in the
Gearbox.
Velocity trend is increasing and
vibration characteristics
Indicates minor misalignment
between Motor & Crusher
pulleys.
Created
Fault Progression
Date
fluctuation in all three
velocity trend are incresed
from 5-10mm/s to 5-
20mm/s
Only fluctuation in axial
velocity, Overall trend of
velocity (RMS) shows
progression 8 (mm/s to
13mm/s) in last 15days
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Recommendation
Trend Spectrum Remarks
1.In the next opportunity Check the
gears for high backlash & increased
tooth clearances, if found above limits
then adjust / repair.
11 Jan 2. To confirm the defect, rpm of each
shaft in gearbox and no. of teeth of
2024
each gear is required, provide the
same.
3. Conduct the WDA of gearbox oil on
immediate basis and share the report
with Infinite Uptime.
1. Check & correct the alignment
30 Jan between Motor & Rotor Pulleys.
2024 2. Inspect the condition of belts
and check them for proper tension.
3. Ensure that Rotor NDE bearing is
properly lubricated.
Thank you!

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