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Husna Internsip
Husna Internsip
The first PLC, model 084, was invented by dick Morley in 1969
the modicon 084, is considered the father of PLC.
The first commercial successful PLC, the 184, was introduced in
1973 and was designed by Michael green berg.
Earlier it was a machine with thousands of electronic parts.
Various Brand Of PLC
Allen Bradley USA
Siemens Germany
Modicon France
Omron Japan
IDEC Japan
Major Components Of PLC
How Does a PLC operates ?
NO
NC
COIL
Basic Important Parts Of Ladder Diagram In
PLC Programming
1. Rungs
2. Branches
3. Inputs and Outputs for PLC programming
4. Addressing Inputs and Outputs
5. Instructions
Ladder Logic Structure
Vertical lines are called rails and the horizontal line are called rungs .
PLC Instruction
PLC Input Instruction (on/off input instruction, pulse, analog,
encoder and data instruction)
PLC Output Instruction (on/off ,pulse, analog, encoder instruction)
PLC Timer Instruction(on-delay ,off-delay ,pulse timer instruction)
PLC Counter Instruction (UP, Down counter and UP/Down
counter)
PLC Data Manipulation Instruction(Arithmetic Instruction, data
move instruction, compare .
PLC Program Control Instruction(jump , call, return, repeat
instruction)
Ladder Diagram For Basic Gates
AND Gate OR Gate
A B Y A B Y
0 O 1
0 O 1
0 1 0 0 1 0
1 0 0 1 0 0
1 1 0 1 1 0
NAND Gate NOR Gate
A B Y A B Y
0 O 1 0 O 1
0 1 0 0 1 0
1 0 0 1 0 0
1 1 0 1 1 0
Ladder Logic Program For Start/Stop Of Motor
Develop A Ladder Logic For tank filling
In this example we have taken two feeding tanks and we will fill
tank as per priority. Hence we will fill tank 1 first if booth the tanks
are detected empty.
List of Inputs
I1 :- Start PB
I2 :- Stop PB
I3 :- Tank 1 low level sensor (LL)
I4 :- Tank 1 high level sensor (HL)
I5 :- Tank 2 low level sensor (LL)
I6 :- Tank 2 high level sensor (HL)
List of Outputs
Q1 :- Cycle ON
Q2 :- Tank 1 feeding valve
Q3 :- Tank 2 feeding valve
Advantages and disadvantages
Reliability
Flexibility in programming and reprogramming
Small physical size
High speed of operation
Ease of maintenance/troubleshooting
Energy saving
Disadvantages
PLC can be complex to program and maintain
Fixed circuit operation
PLC are generally most cost-effective.
Application
Whenever automation is desired the PLC are best few examples of industries
where PLC are used
1. Robot manufacturing and control
2. Car park control
3. Train control station system
4. Food processing
MECHATRONICS
INTRODUCTION TO MECHATRONICS
The word mechatronics is composed of "mecha" from mechanical
and the "tronics" from electronics.
Increase efficiency
Flexible design
Disadvantages
Medical
Defense
Manufacturing
Automotive