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Lec. #6
CIRCULAR SHAFT
3
4
TORSION OF ✘ Circular cross sections
remain plane (do not warp)
CIRCULAR SHAFT and perpendicular to the axis
of the shaft.
✘ Cross sections do not deform
(there is no strain in the plane
✘ Assumptions
of the cross section).
✘ The distances between cross
sections do not change (the
axial normal strain is zero).
6
Deformation
′
𝐷 𝐷=𝜌 𝑑 𝜃=𝛾 𝑑𝑥
𝑑𝜃
𝛾= 𝜌 𝑠h𝑒𝑎𝑟 𝑠𝑡𝑟𝑎𝑖𝑛
𝑑𝑥
𝑑𝜃
𝑎𝑛𝑔𝑙𝑒 𝑜𝑓 𝑡𝑤𝑖𝑠𝑡
𝑑𝑥
𝜃 −𝑒𝑥𝑝𝑟𝑒𝑠𝑠𝑒𝑑 𝑖𝑛𝑟𝑎𝑑𝑖𝑎𝑛
𝜃
7
Compatibility
′
𝐷 𝐷=𝜌 𝑑 𝜃=𝛾 𝑑𝑥
𝑑𝜃
𝛾= 𝜌 𝑠h𝑒𝑎𝑟 𝑠𝑡𝑟𝑎𝑖𝑛
𝑑𝑥
𝑑𝜃
𝑎𝑛𝑔𝑙𝑒𝑜𝑓 𝑡𝑤𝑖𝑠𝑡
𝑑𝑥
𝜃 −𝑒𝑥𝑝𝑟𝑒𝑠𝑠𝑒𝑑 𝑖𝑛𝑟𝑎𝑑𝑖𝑎𝑛
Compatibility
𝑑𝜃 𝑑𝜃
𝛾=
𝑑𝑥
𝜌 𝑠h𝑒𝑎𝑟 𝑠𝑡𝑟𝑎𝑖𝑛 𝜏=G γ =G 𝜌 𝑠h𝑒𝑎𝑟 𝑠𝑡𝑟𝑒𝑠𝑠
𝑑𝑥
Note:
shear stress varies linearly with the radial distance
from the axis of the shaft.
Equilibrium
𝑆 h𝑒𝑎𝑟 𝑓𝑜𝑟𝑐𝑒
𝑑𝜃
𝑑𝑃=𝜏 𝑑𝐴=𝐺 𝜌 𝑑𝐴
𝑑𝑥
𝑀 𝑜𝑚𝑒𝑛𝑡 𝑡𝑜𝑟𝑞𝑢𝑒
❑
𝑇 =𝜌 𝑑𝑃 𝑇 =∫ 𝜌 𝑑𝑃
𝐴
𝑑𝜃 ❑ 2
𝑇 =𝐺 ∫
𝑑𝑥 𝐴
𝜌 𝑑𝐴 ; 𝑖𝑛𝑡𝑒𝑟𝑛𝑎𝑙 𝑇𝑜𝑟𝑞𝑢𝑒
𝐴
Equilibrium
𝑑𝜃 ❑ 2
𝑇 =𝐺 ∫
𝑑𝑥 𝐴
𝜌 𝑑𝐴 𝑖𝑛𝑡𝑒𝑟𝑛𝑎𝑙 𝑇𝑜𝑟𝑞𝑢𝑒
𝑑𝜃
𝑇 =𝐺 𝐽 𝑖𝑛𝑡𝑒𝑟𝑛𝑎𝑙 𝑇𝑜𝑟𝑞𝑢𝑒
𝑑𝑥
𝑑𝜃 𝑇
𝑑𝐴− 𝑑𝑖𝑓𝑓𝑒𝑟𝑒𝑛𝑡𝑖𝑎𝑙 𝑒𝑙𝑒𝑚𝑒𝑛𝑡 =
𝑑𝑥 𝐽𝐺
𝑇𝐿
𝜃= 𝑎𝑛𝑔𝑙𝑒 𝑜𝑓 𝑡𝑤𝑖𝑠𝑡 , 𝑖𝑛 𝑟𝑎𝑑𝑖𝑎𝑛
𝐽𝐺
Torsion Formula
𝑇𝜌
𝜏= 𝑠h𝑒𝑎𝑟 𝑠𝑡𝑟𝑒𝑠𝑠
𝐽
12
=𝑇 𝜔
power transmitted by a torque, watt, HP
𝜔=2 𝜋 𝑓 angular speed, in rad per unit time
=𝑇 (2 𝜋 𝑓 ) 𝑓 = 𝑓𝑟𝑒𝑞𝑢𝑒𝑛𝑐𝑦 , 𝐻 𝑧
𝑇 =
2𝜋 𝑓
Problem #1
✘ The 12 kN m torque is applied to the free end of the 6-m steel
shaft. The angle of rotation of the shaft is to be limited to 3 0.
(a)Find the diameter d of the smallest shaft that can be used. (b)
What will be the maximum shear stress in the shaft? Use G = 83
GPa for steel.
Problem #2
✘ The steel shaft is formed by attaching a hollow shaft to a solid shaft.
Determine the maximum torque T that can be applied to the ends of the
shaft without exceeding a shear stress of 70 MPa or an angle of twist of
2.50 in the 3.5-m length. Use G = 83 GPa for steel.
Problem #3
✘ The compound shaft, composed of steel, aluminum, and bronze
segments, carries the two torques shown in the figure. If T C = 250 lb ft,
determine the maximum shear stress developed in each material. The
moduli of rigidity for steel, aluminum, and bronze are 12 x 10 6 psi, 4 x
106 psi, and 6 x 106 psi, respectively.
Problem #4
✘ A solid steel shaft in a rolling
mill transmits 20 kW of power
at 2 Hz. Determine the
smallest safe diameter of the
shaft if the shear stress is not
to exceed 40 MPa and the
angle of twist is limited to 6o in
a length of 3 m. Use G = 83
GPa.
Problem #5
✘ The steel shaft with two different diameters
rotates at 4 Hz. The power supplied to gear C
is 55 kW, of which 35 kW is removed by gear
A and 20 kW is removed by gear B. Find (a)
the maximum shear stress in the shaft; and (b)
the angle of rotation of gear A relative to gear
C. Use G = 83 GPa for steel.
Problem Sets #7: Torsion
✘ Page # 88-94
✘ Ref. Andrew Pytel and Jaan Kiusalaas
✘ Submission: Tomorrow