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Control Charts

sumeht@trecon.th.com
control charts
SPC

Process Process (Press part)

SPC
0.49 mm Check
1 ( 1-2 Lot ) I-MR Chart
30 (
3 ) 2-3 0.49 mm
Control Chart Revise Control Chart
30
Chart
Control Chart
control chart control chart
(Shewhart control charts)

( job shops )
Just-In-Time Lean Manufacturing


model work in process
control chart
1) control chart chart model
2)
control limits model ()
3)
control chart
3 Short Run control chart
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Short Run Control Charts

short run control charts
control limits chart
Difference or Deviation from Nominal (DNOM) Chart
- DNOM Chart
2 models A B
A 0.50 mm model B 0.25 mm

Measurement
50
51
52
49
50
51
24
27
26
25
27
24
27
26
23
25
24
48
49
52
49
53
51
23
24
25
25
26
24
25

Target

Model

50
50
50
50
50
50
25
25
25
25
25
25
25
25
25
25
25
50
50
50
50
50
50
25
25
25
25
25
25
25

A
A
A
A
A
A
B
B
B
B
B
B
B
B
B
B
B
A
A
A
A
A
A
B
B
B
B
B
B
B

(unit in 100 mm.)

Dev
0
1
2
-1
0
1
-1
2
1
0
2
-1
2
1
-2
0
-1
-2
-1
2
-1
3
1
-2
-1
0
0
1
-1
0

Deviation (Dev) model

spec 2
(historical process average)
Deviation I-MR control chart MINITAB

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I-MR Chart of Dev

Individual V alue

5.0

U C L=4.94

2.5
_
X=0.17

0.0
-2.5

LC L=-4.60

-5.0
A

B
M odel

M oving Range

6.0

U C L=5.859

4.5
3.0
__
M R=1.793

1.5
0.0

LC L=0
A

B
M odel

monitor lot size

control chart chart
(special causes variation) model
- Standardized Chart
DNOM Chart
chart
control limits
control chart Standardized Chart
(transform) standardized
Standardized : Zi = (Xi i) /
Xi =
i =
= std dev.
MINITAB control
chart MINITAB chart Z-MR Chart

Z-MR Chart MINITAB

Stat > Control Charts > Variable Charts for Individuals > Z-MR...
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Z-MR Options...
- tab Estimate
How to define groups of observations By runs

- tab Display
Observations to display Display all observations

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OK Scale...
- tab Time Stamp Model

OK Z-MR Chart

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Z-MR Chart of Measurement
A

Standar dized Data

3.0

U C L=3

1.5
0.0

-1.5
-3.0

LC L=-3
A

M oving Range

B
M odel

B
U C L=3.686

3
2
__
M R=1.128

1
0

LC L=0
A

B
M odel

(special causes
variation) model
Standardized : Zi = (Xi i) /


Stat > Control Charts > Variable Charts for Individuals > Z-MR...
Z-MR Options...
- tab Parameters
Means : Target

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OK Z-MR Chart
Z-MR Chart of Measurement
A

Standardized Data

3.0

UCL=3

1.5
0.0

-1.5
-3.0

LCL=-3
A

Moving Range

B
Model

B
UCL=3.686

3
2
__
MR=1.128

1
0

LCL=0
A

B
Model

Specified Target

Control chart
model
control chart
short run control chart control chart

********************************************
References :
Montgomery, Douglas C. (2001). Introduction to Statistical Quality Control, 4th ed., John Wiley &
Sons.
AIAG (2005). Statistical Process Control (SPC) Reference Manual. 2nd ed.
http://www.statit.com/support/quality_practice_tips/short_run.htm
MINITAB R14 (2003). Help Z-MR Chart.

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