Technology

Production

>>>

2009

(air consumption)
25-50%

(compressed air)

1.
Air Compressor


1 ()
(air changes/hr) 10-15 (1)
= X Air Changes/ hr. ----------------------- (1)


LOUVERED
LOUVERED
EXHAUST FAN

WINDOW
WINDOW


AIR OUT


AIR IN
AIR IN

COMPRESSOR
UNIT


1

Technology Promotion Mag..

June-July 2009, Vol.36 No.205

023

Production

Technology

(installations)




I-Beam
2











2 I-Beam




(vibration
isolator)


150 %

2.


(air consumption)
25
50%

20% (
20%)

>>>
2009

024

June-July 2009, Vol.36 No.205

(reciprocating)
Positive Displacement
-
3

(rotary)
(rotor) 2
(centrifugal force)
(compression chamber)

(stage) 4
(centrifugal)
(impeller)



(oil free) 5

Technology Promotion Mag..

Technology Promotion Mag..

6 7

8
25%
Hydrostatics Test

4. (compressed air
system) (pneumatic distribution
system)
(losses)
10%
(main)
0.1-0.25 in/ft

Auto Drain

30 (
AUTO DRAIN 30 )

Technology

Production

PRINCIPAL FEATURES
High efficiency TEFC (IP55) 208-230/460V
electric motor
Automatic starter switch with automatic
phase and
sequence failure detection
24V panel commands
Lubricated Compression unit and
oversized air-end
Low oil carryover
Coolers are on top of the machine
facilitate heat recovery at the customers
facilities
Thermostatic
valve for working
temperature control

Load/partial load unload control
Designed for use in harsh environments

Easy access for maintenance
Maximum ambient temperature 113 oF
Motor overload protection by thermal sensor

Synthetic oil



4










5

80
140 psi Lb/ft3 (5.5-9.65 )

(

(peak)

3. (compressed air receiver)
(SS400)
(pressure vessel)


6
(pressure gauge) (safety valve)
(air trap) 1 1

>>>
2009

June-July 2009, Vol.36 No.205

025

Production

Technology

>>>
2009

026

P Pleated Cellulose

(ring main) 8


.










8


(flexible coupling) 9








9 Flexible


After Cooler
10


(air dryer)
Air
Dryer (compressed air filter)
P (particulate filter media) C (coalesce
filter media)

Filter
C Micro-Glass
Coalesce 0.2 2

1-5
Differential Pressure Gauge

10











10 Differential Pressure Gauge



5. (installation of pipeline)

11

Main
air line
Air

Water
Slope about 1 in./ft

Line to air-using
Devices (including FRLs)


Sludge

Water

11


(
1 ) L 12
1
ASTM-A-120 Grade A-53 Schedule 40 BS 1378
Medium Weight Galvanized Steel Pipe 13

June-July 2009, Vol.36 No.205

Technology Promotion Mag..

Technology

Technology Promotion Mag..

18
24 m/s (60 80 ft/s)


= KLQ2/ Rd5.3
K = 800
L = (equivalent length)

Q = dm3/s
R = Compression Ratio
d = mm

Production

12









13

(machine lines)


14








14


6. (determination of the
pipeline)
2
100 psig
10 psi /100 ft

6-9 m/s (20-30 ft/s)

>>>
2009

1
100 Psig

() (free
air ) (cfm)
(psi /100 ft)
1/2
0 - 15
0 - 1.0
3/4
16 - 32
0.30 - 1.0
33 - 60
0.30 - 1.0
1
1 1/4
61 - 125
0.25 - 1.0
1 1/2
126 - 197
0.40 - 1.0

2
198 - 360
0.30 - 1.0

2 1/2
361 - 580
0.35 -1.0
3
581 - 1100
0.30 - 1.0
4
1101 - 2150
0.25 - 1.0
5
2151 - 3900
0.30 - 1.0
3901 - 6300
0.35 - 1.0
6
6301 - 13100
0.25 - 1.1
8
13101 - 24000
0.30 - 1.0
10
12
24001 - 35000
0.35 - 1.0


8.
Service Unit FRL Filter,
Regulator Lubricator


Regulator Lubricator

300 ft 15

June-July 2009, Vol.36 No.205

027

Production

Technology

>>>
2009

Service Unit


10 Bar

60 C (
)








15 FRL (service unit)


9.

Belt
Tension Indicator 16
4,250 rpm

3

Belt Tension Indicator 17

16








17

2 Deflection Force Deflection

1. , 1.,

MOTOR

KW(H.P.)

NO. OF
Belts

Deflection
Force N (Lbs)
(per belt)

Deflection
In mm
(Inches)

30(40)
4
1.3 to 1.9 (6 to 8.5) 9.5 (3/8)

37(50)
4
1.5 to 2.2 (7 to 10) 9.5 (3/8)


1.3
24 .

028

June-July 2009, Vol.36 No.205

(quick reference)



Service Unit



, , 2543.
2. , , ,
, , 2542.
3. FRANK YEAPLE, FLUID POWER DESIGN HANDBOOK,
Marcel Dekker, Inc., New York and Basel, 1992.
4. (Mechanical Engineering
Quick Reference) (), ,
, 2544.

Technology Promotion Mag..