Welding Procedure Specification (WPS)

Prequalified : Yes Qualified by Testing : Yes / No / No Identification Revision Prepared : PQR- SMAW+SAW-GWPL/16 : 6 Date : 4-Jun-10 : Pradip Patil Authorized : Vikas Dighe

Company Name : Global Wind Power Limited Welding Process (es) : Root SMAW / Cover SAW Supporting PQR NO : PQR- SMAW+SAW-GWPL/16

JOINT DESIGN USED Refer Figure 3.3 Type : Butt Joint (double vee) Single / Double Backing : Yes / No Backing Material : Not Applicable Root Opening : 0 mm to 3 mm Root Face Dim. : 3.2 mm to 4 mm 0 0 65 C Groove Angle : 60 C to Back Gouging : Yes / No Grinding Method :

Type

: Manual Machine

/ Semi-automatic / Automatic

ELECTRICAL CHARACTORISTICS Transfer Mode : SAW Globular

Refer table 4.5 / Short Circuiting / Spray Yes / DCEP / Pulsed Not Applicable Not Applicable / Type Yes

Current

AC DCEN Other

BASE METAL Refer Table 4.9 Material Spec. : European Norm EN 10025 Type of grade : S355J2G3 Thickness : Groove 28 mm / Fillet all Diameter (Pipe) : to N/A Thickness Range Qualified : Refer table 4.2 16 mm to unlimited note d

Tungastan Electrode (GTAW) : Size

TECHNIQUE : Stringer bead : Multi Pass No of : Electrodes : Longitudinal : Leading Arc : Minimum : : / Weave bead / Single Pass

FILLER METALS AWS Specification Type of grade

Refer Annexure V : Root / Cover : Root / Cover

SHIELDING Flux Gas

Electrode Spacing Angle Contact tube to work distance Peening Inter pass cleaning

Lateral Trailing Arc Maximum

: : Compos Cup Size Electrode-Flux class :

Flow Rate POST WELD HEAT TREATMENT Loading temp : Heating rate : Holding temp. : Holding time : Cooling rate : Un-Loading temp Not Applicable Minimum Minimum Minimum Minimum Minimum / / / / Maximum Maximum Maximum Maximum Maximum

PREHEAT Preheat Temp Interpass Temp.

: Min. : Max.

WELDING PROCEDURE (PARAMETERS)

Pass or weld Process layers (s) Class Root Run 1 SMAW Cover passes (root side) 1 SAW 2 SAW 3 SAW Cover passes (face side) 1 SAW 2 SAW 3 SAW 4 SAW 5 SAW : : Inside SFA 5.1 Inside SFA 5.17 SFA 5.17 SFA 5.17 Inside SFA 5.17 SFA 5.17 SFA 5.17 SFA 5.17 SFA 5.17 Filler Metal

Refer table 4.5

Current >10% Volts variation >7% Travel Speed >15% Interpass Temp. variatio variatio Max n n 0 mm/ min C Heat Input Joint Details (Sketch)

Dia (mm)

Type & Polarity Outside Outside DCEP DCEP DCEP Outside DCEP DCEP DCEP DCEP DCEP

Amps

table 4.6

3.15 mm 3.15 mm 3.15 mm 3.15 mm 487 to 594 487 to 594 487 to 594 27 to 31 27 to 31 27 to 31 438 to 592 438 to 592 438 to 592 2.5 max 2.5 max 2.5 max

3.15 mm 3.15 mm 3.15 mm 3.15 mm 3.15 mm

489 to 596 489 to 596 489 to 596 489 to 596 489 to 596

26 to 30 26 to 30 26 to 30 26 to 30 26 to 30

346 to 492 346 to 492 346 to 492 346 to 492 346 to 492

2.5 max 2.5 max 2.5 max 2.5 max 2.5 max

Notes

1 2 3 4

: : : :