Contents

1.0 DESIGN DATA 1.1. References 1.2. Material Properties 1.3. Geotechnical Data 2.0 3.0 PIPE DETAILS DESIGN LOADS 3.1. Foundation Initial Dimension 3.2. Pedestal Initial Dimension 3.3. Total Weight of Concrete 3.4. Initial Soil Weight 3.5. Pipe Loads 3.6. Live/Impact Load 3.7. Lateral Load 4.0 SLEEPER FOUNDATION DESIGN 4.1. Area of Footing 4.2.Effective Ultimate Soil Pressure 4.3. Actual Critical Ultimate Moment 4.4. Effective Depth, d from Moment 4.5. Effective Depth, d from One-W ay Shearing 4.6.Effective Depth, d from Punch Shearing 4.7.Minimum Thickness of Footing 4.8.Steel Reinforcement 5.0 PEDESTAL DESIGN 5.1. Pedestal Design Axially Loaded 6.0 STABILITY CHECK 49 49 49 49 49 49 50 50 50 50 50 51 51 51 51 51 51 52 52 52 53 54 54 54 55

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1.0 DESIGN DATA

1.1 References a) ACI 315 99

1.2 Material Properties Concrete Design:fc = 28 MPa or 2854230.38 kg/m Type V Sulphate Resisting C ement. 24 kN/m or 2446.48 kg/m
3 3 2

c Reinforcement:1.3 Geotechnical Data Unit Weight of Soil:Allowable Bearing Pressure:s qa fy

= =

420 MPa or 42813455.66 kg/m

= =

19.5 kN/m or 1987.77 kg/m

2

100 kPa or 10197.16 kg /m at 1000 mm below ground level

Note:

Geotechnical Investigation report indicates a weak variable fill material from existing ground surface down to depths varying between 1.50 m to 4.00 m. The Net Allowable Bearing 2 Pressure at a depth of 4.00 m is 3.0 kg/cm . Refer to Sec. 6.3 Table D of the Geotechnical Investigation Report. = 30

Friction Angle:-

2.0 PIPE DETAILS

Pipe Size and Schedule:Pipe Outside Diameter:Pipe Inner Diameter:Pipe Wall Thickness:Unit Weight (4 Pipe):Circumferential Stress:Max. Clearance bet. Sleeper: OD ID tw p = = = = = = = 4.00 in. SCH. 40 4.00 inch or 114.30 mm 102.30 mm 6.02 mm 16.06 kg/m 137.90 Mpa 7620 mm

c
L

3.0 DESIGN LOADS

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3.1. Foundation Initial Dimension Footing Length:Footing Width Initial Depth Volume of Footing Weight of Footing 3.2. Pedestal Initial Dimension Pedestal Length Pedestal Width Pedestal Height bp wp dp = = = 1650 mm 300 mm 1000 mm from top of the footing 0. 50 m
3

b w d Vf Wf

= = = = =

1650 mm 1200 mm 360 mm 0. 71 m

3

1710.72 kg

Volume of Pedestal Weight of Pedestal 3.3. Total Weight of Concrete RC Sleeper Weight (initial)

Vp Wp

= =

1188.00 kg

W where

= = =

1710.72 + 1188.00 W = Wf + Wp 2898.72 kg

3.4. Initial Soil Weight Area of Pressure Ae = = = = = 1. 65 (1.65 x 0.30) 2 1. 49 m 300 mm 0. 450 m
3 2

Height of Soil Volume of Soil Weight of Soil (initial) 3.5. Pipe Loads No of Pipes Weight of Pipes

ds Vs S

885.55 kg

np Pd

= = =

6nos Type 6 RC Sleeper 6 x 7.62 x 16.06 734.13 kg

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3.6. Live/Impact Load Pipe Inner Area Pipe Inner Volume Unit Weight of Water Water Load 3.7. Lateral Load Basic Wind Speed (100mph) Fw = 126.94 kg/m (at< 9.00 m)
2

Aip Vip w PL

= = = =

0.0082 m 0.0626 m

1000 kg/m 375.79 kg

Net Pressure Coefficient

Cf

2.0;designed as open frames

Area of influence

Aw

= = = =

1. 65 x 0.70 2 1.16 m Fw*Cf x Aw 294.50 kg

Wind Force

Pw

4.0 SLEEPER FOUNDATION DESIGN

4.1. Area of Footing Design Loads Design Area Pt Af where = = = = = 5187. 427 kg Pt / qa qa = soil bearing capacity; loose sand 2 0. 509 m S (square) = 713 mm

4.2. Effective Ultimate Soil Pressure (at 1000 mm strip) Factored DL 1.4DL = 1027.776 kg Excluding weight of footing and soil 638.846 kg 1666.623kg/m
2

Factored LL Ultimate Soil Pressure 4.3. Actual Critical Ultimate Moment Moment Critical at

1.7LL qu

= =

xm

450 mm

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Critical ltimate Mome t 4 4

Mu

168.746 kg-m

 tv pth d o Mont at 1000   tp

Factor for ltimate Mome t q wher e = = = = = = = 0.85 0.05  fy fc 1-0.59q bfcq 0.00113m 37 mm
2

= 0.971 = 154128.44

Minimum Effective Deth

d d

4 5

tv pth d o

n- !a" Sharing

Factor for ltimate Shear

wher e

= = = = =

0.85 qubLC/2 VC + qub 248 mm ; gov$%ns Vc = 2fcbd

Mini#u# Eff$ctiv$ D $pth

d wher e

4 &6 & Effective Depth' d fro( Punch Shearing Factor for )ltimate Shear = 0.85

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Minimum Effective De0th

234 mm

4 17 1 Minimum Thickness of Footing Concrete Cover c = 50 mm

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Effective Depth, min d Bar Diameter Min. Footing Thickness

d db t

= = =

248 mm 12 mm 304 mm

4.8. Steel Reinforcement (Design as Per 1200 x 1200 mm Footing Area) Footing Area b t min1 min2 As Adb n hl s La.n La.s Lo.n Lo.s = = = = = = = = = = = = = 1200 mm 310 mm>304mm ; allowable 0.00337 ; 0.00333 ; 0.00124 m
2

Steel Ratio

go2 erns

Area of Reqd Reinforcement Area of Steel Reinforcement Required Steel Min. Hook Length Max Spacing Lateral Reinfor 3ements Lateral Rebar Spa3ing Longitudinal Reinfor 3ements Longitudinal Rebar Spa 3ing

0.0001131 m 12 nos ; 72 mm ; 200 mm 18 nos 189.25 mm 14 nos 177.33 mm

longitudinal 6db

5.0 PEDESTAL DESIGN

5.1. Pedestal Design Axially Loaded Load Concrete Area Area of Reqd Reinforcement Area of Steel Reinforcement Required Steel Pc Ag As Adb n = = = = = 1666.623 kg 0. 495 m
2

0.00165 m

0.0001131 m 16nos

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Max Spacing Tie Wire Spacing

s st1 st2 st3

= = = =

217 mm 576 mm - 48db 192 mm - 16db ; 300 mm - bp go4 erns

6.0 STABILITY CHECK

Soil Bearing Capacity qa = 10197.16 kg /m at 1000 mm below ground level 10197.16 + (1988.45 x 0.30) 2 10793.70 kg/m Pu/L2 Pu Combined Load Pu W+S+Pd+PL Pu 5187. 427 kg L 1200 mm 2 2 3602.38 kg/m < 10793.70 kg/m allowable
2

Allowable Soil Bearing Capacity

qa

= = = =

Actual Soil Pressure

qac where

qa 5

7.0 LIFTING HOOK DESIGN

Ultimate Tension Yield Tension Note: 1. ASTM E23 > 27j Impact Energy at -15 C 2. Minimum Length of Rigging Sling should allow for a maximum angle of 60 degrees at the hook. Combined Load Reaction at Lifting Hooks Pu Rhl = = = = = = = 5187.427 kg Pu/4 5187.427/4 12722.165 N 3 .0 38166.495 N 153.90 mm
2

fy fyt

= =

420 MPa 248 N/mm

2

Factor of Safety Factored Reaction to Support Reqd Steel Area for Lifting Hook

Fs FR Ahl

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Min. Reqd Hook Diameter Anchor Depth

dh da

= =

13.998 mm

130 mm;use 140 mm (A36) Safe Working Load = 6.40 tonnes At f6 = 30Mpa

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