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Let your Intelligence never fail you in this Kali Yuga

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Truck Tippler System Phase #1

The Truck Tippler System Phase #1 Comprises various equipments which ultimately feed the Coal brought through trucks from different mines into the existing Coal Handling Plant system Phase #1 particularly conveyor 2A & 2B.There are mainly three conveyors , CPP-1A,CPP-2A & CPP-3A.CPP-3A has a option to dump the coal into 2A & 2B of existing system through Flap Gate. The various other equipments which comprise the truck tippler system are Apron Feeders, Single Roll Crusher, Dribble Conveyors, Magnetic Separator, Metal Detector , Flap Gates. There is also a provision for suppressing coal dust particles through the Dry Fog Dust Suppression System (DFDS System) which comprises Multistage Pumps, Compressors and Duplex Filter. The Technical Details of the various equipments are listed in the following pages. The data has been sourced and in most cases verified from various manuals, drawings and personal consultation with Project Engineers, Technicians from Vedanta and McNally Bharat Engineering. The author is solely responsible for typographical errors and not any other. Any comments, wishes are welcome. The author wishes to thank all of them who were associated in making this manuscript and help me donate this on the third day of the bright half of the lunar month of Vaishaka celebrated as Akshaya Trutheeya

1) Dribble Conveyor Belt Type & Rating Length Width Thickness Ply Quantity Capacity Material Conveyed Material Maximum Lump Size Bulk Density Conveyor Parameters Belt Width Length along Belt C/C distance (Horizontal) Capacity (Design) Speed (Nominal) Belting Type Rating Cover Grade Belt Thickness Idlers Carrying Return Take Up Type Travel Protection Switches Pull Chord @ 25m Belt Sway @ 50m Zero Speed N-N FR Grade & 800/5 HD Type-III 13.6m 1800 mm 12 mm 5 2 60 TPH

Coal 300mm 0.8 T/m3

1800mm 6000m 1200mm 60 TPH 0.5 m/s

N/N 800/5 FR 12mm

5 2

Screw Take- Up 400mm

1 pair 1 pair Tail End

Drive Details Manufacturer Serial No Voltage Frequency Power Power Factor 2) CPP 1A Conveyor Length Width Thickness Ply Capacity Material Conveyed Material Maximum Lump Size Bulk Density Conveyor Parameters Belt Width Length along Belt C/C distance (Horizontal) Lift Capacity (Rated/Design) No of Feed Points Wrap Angle Speed (Nominal) Conveyor Inclination Belting Type Rating Cover Grade Actual Tension (Maximum) Belt Thickness 240 m 1200 mm 12 mm 5 550 TPH Bonfiglioli Riduttori 804509/804510 430 V 50 Hz 4 kW 0.81

Coal 300mm 0.8 T/m3

1200mm 108239mm 107400mm 12820mm 500/550 TPH 2 210o 2.0 m/s 2o & 8o

N/N 500/4 FR 38.0 kN 12mm

Idlers Carrying@1m S.A. Carrying@15m Impact@400mm Transition Return(Flat)@3m S.A. Return@30m Deflector Counterweight Skirt Board Take Up Type Travel Protection Switches Pull Chord @ 25m Belt Sway @ 50m Zero Speed

96 7 5 1+1 32 3 1 6500kg 14m

V.G.T.U 2707mm

5 pairs 3 pairs Tail End

Gear Box Manufacturer Type Gear Ratio Serial No Design kW Mechanical Design kW Thermal Nominal Ratio Actual Ratio Lubrication Type Lubricant Lubricant Oil Quantity Gearbox Net Weight GD^2 Value Output Shaft Material Gear & Pinion Premium Energy Transmission Ltd. H2-225 RHB 18.9:1 P2 ACW HGF-24370 108/1500 rpm 180/1500 rpm 18.9:1 19.111:1 Splash Greaves Traxol G32 27 l (approx) 470 kg 0.060 kgm2 45C8N IS: 1875 815M17/EN353/EQUIV BS:970 Case hardened & Ground. Hardness 58-62 Rc

Fluid Coupling Manufacturer Serial No Type Size Consumed Power Oil Filling Angle Recommended Oil Oil Quantity Max Temperature of Fusible Plug Max Allowable Slip @ demand power Low Speed Coupling Manufacturer Type Coupling Material Coupling Size Coupling Rating Coupling Rating @1500 rpm Maximum RPM Maximum Bore Recommended Grease Grease Quantity Specific Gravity of Grease Outer Diameter Maximum Operating Temperature Dynamic Balancing Standard Rated Torque Moment of Inertia of Coupling Weight Drive Details Manufacturer Manufacture Year Type Phases Winding Connection Marathon Electric Motors (India) Ltd 2010 Squirrel Cage Induction Motor 3 Delta Rathi Transpower Pvt. Ltd. Gear Flex Coupling double engagement type Alloy Steel EN-19 LFG-107 366kW@100 rpm 5490kW@1500 rpm 2100 rpm 140 mm RSG(Lovejoy Special Grease) 1.0 kg 910 kg/m3 350 mm 120oC ISO 1940 3561 kg-m 1.313 kgm2 103 kg Premium Energy Transmission Ltd. 41569 Solid Shaft Delayed Filling Chamber Fluid Coupling 410 45.54 kW 80o Servo System 68 15.8 l 140oC5oC 3%

Insulation Class Voltage Frequency IP Duty Machine No Frame DE Bearing NDE Bearing Power Ambient Temperature Full Load Current No Load Current RPM Efficiency Power Factor Lubrication Lubricant Quantity Weight 3) CPP 2A Conveyor Length Width Thickness Ply Capacity Material Conveyed Material Maximum Lump Size Bulk Density Conveyor Parameters Belt Width Length along Belt C/C distance (Horizontal) Lift Capacity (Rated/Design) No of Feed Points Wrap Angle Speed (Nominal) Conveyor Inclination

F 415 V 50 Hz 56 S1 105622830002 K2805 N917 B317 75 KW 50oC 129.6 A at 40oC 33.5 A 1480 93.6 0.86 Grease Lithium Based 74 gm 850 Kg

404 m 1200 mm 12 mm 5 550 TPH

Coal 300mm 0.8 T/m3

1200mm 194407mm 193690mm 13740mm 500/550 TPH 1 210o 2.0 m/s 6o & 0o

Belting Type Rating Cover Grade Actual Tension (Maximum) Belt Thickness Idlers Carrying@1m S.A. Carrying@15m Impact@400mm Transition Return(Flat)@3m S.A. Return@30m Deflector Counterweight Skirt Board Take Up Type Travel Protection Switches Pull Chord @ 25m Belt Sway @ 50m Zero Speed Gear Box Manufacturer Type Gear Ratio Serial No Design kW Mechanical Design kW Thermal Nominal Ratio Actual Ratio Lubrication Type Lubricant Lubricant Oil Quantity Gearbox Net Weight

N/N 500/4 FR 45.0 kN 12mm

184 13 5 1+1 59 6 1 3000kg 5m

V.G.T.U 4.6m

8 pairs 5 pairs Tail End

Premium Energy Transmission Ltd. H2-225 RHB 18.9:1 P1 CW HGF-24371 108/1500 rpm 180/1500 rpm 18.9:1 19.111:1 Splash Greaves Traxol G32 27 l (approx) 470 kg

GD^2 Value Output Shaft Material Gear & Pinion

0.060 kgm2 45C8N IS: 1875 815M17/EN353/EQUIV BS:970 Case hardened & Ground. Hardness 58-62 Rc

Fluid Coupling Manufacturer Serial No Type Size Consumed Power Oil Filling Angle Recommended Oil Oil Quantity Max Temperature of Fusible Plug Max Allowable Slip @ demand power Low Speed Coupling Manufacturer Type Coupling Material Coupling Size Coupling Rating Coupling Rating @1500 rpm Maximum RPM Maximum Bore Recommended Grease Grease Quantity Specific Gravity of Grease Outer Diameter Maximum Operating Temperature Dynamic Balancing Standard Rated Torque Moment of Inertia of Coupling Weight Rathi Transpower Pvt. Ltd. Gear Flex Coupling double engagement type Alloy Steel EN-19 LFG-108 470kW@100 rpm 7050kW@1500 rpm 1900 rpm 160 mm RSG(Lovejoy Special Grease) 1.3 kg 910 kg/m3 380 mm 120oC ISO 1940 4573 kg-m 2.125 kgm2 138 kg Premium Energy Transmission Ltd. 41568 Solid Shaft Delayed Filling Chamber Fluid Coupling 410 50.42 kW 75o Servo System 68 15.8 l 140oC5oC 3%

Drive Details Manufacturer Manufacture Year Type Phases Winding Connection Insulation Class Voltage Frequency IP Duty Machine No Frame DE Bearing NDE Bearing Power Ambient Temperature Full Load Current No Load Current RPM Efficiency Power Factor Lubrication Lubricant Quantity Weight 4) CPP 3A Conveyor Length Width Thickness Ply Capacity Material Conveyed Material Maximum Lump Size Bulk Density Marathon Electric Motors (India) Ltd 2010 Squirrel Cage Induction Motor 3 Delta F 415 V 50 Hz 56 S1 105623710001 K2805 N317 B317 75 KW 50oC 129.6 A at 40oC 33.5 A 1480 93.6 0.86 Grease Lithium Based 74 gm 850 Kg

42.8 m 1200 mm 12 mm 5 550 TPH

Coal 300mm 0.8 T/m3

Conveyor Parameters Belt Width Length along Belt C/C distance (Horizontal) Lift Capacity (Rated/Design) No of Feed Points Wrap Angle Speed (Nominal) Conveyor Inclination

1200mm 21435mm 21300mm 2200mm 500/550 TPH 1 210o 2.0 m/s 6o

Belting Type Rating Cover Grade Actual Tension (Maximum) Belt Thickness Idlers Carrying@1m S.A. Carrying@3.856m Impact@400mm Transition Return(Flat)@3m S.A. Return@0m Deflector Counterweight Skirt Board Take Up Type Travel Protection Switches Pull Chord @ 0m Belt Sway @ 0m Zero Speed

N/N 500/4 FR 8.0 kN 12mm

13 2 6 2+2 5 3 1 3000kg 5m

Screw 600mm

1 pair 1 pair Tail End

Gear Box Manufacturer Type Gear Ratio Serial No Design kW Mechanical Design kW Thermal Nominal Ratio Actual Ratio Lubrication Type Lubricant Lubricant Oil Quantity Gearbox Net Weight GD^2 Value Output Shaft Material Gear & Pinion Premium Energy Transmission Ltd. H2-125 RHB 18.9:1 P1 CW HGF-24400 108/1500 rpm 180/1500 rpm 18.9:1 18.918:1 Splash Greaves Traxol G32 5 l (approx) 210 kg 0.067 kgm2 45C8N IS: 1875 815M17/EN353/EQUIV BS:970 Case hardened & Ground. Hardness 58-62 Rc

High Speed Coupling Manufacturer Type Coupling Material Coupling Size Coupling Rating Maximum RPM Recommended Grease Grease Quantity Specific Gravity of Grease Outer Diameter Maximum Operating Temperature Weight Low Speed Coupling Manufacturer Type Coupling Material Coupling Size Coupling Rating Rathi Transpower Pvt. Ltd. Gear Flex Coupling double engagement type Alloy Steel EN-19 LFG-105 136kW@100 rpm Rathi Transpower Pvt. Ltd. Gear Flex Coupling double engagement type Alloy Steel EN-19 LGF-144 Type V 1.5kW@1000 rpm 4500 rpm RSG(Lovejoy Special Grease) 0.03 kg 910 kg/m3 290 mm 120oC 5 kg (with maximum bore)

Coupling Rating @1500 rpm Maximum RPM Maximum Bore Recommended Grease Grease Quantity Specific Gravity of Grease Outer Diameter Maximum Operating Temperature Dynamic Balancing Standard Rated Torque Moment of Inertia of Coupling Weight Drive Details Manufacturer Manufacture Year Type Phases Winding Connection Insulation Class Voltage Frequency IP Duty Machine No Frame DE Bearing NDE Bearing Power Ambient Temperature Full Load Current No Load Current RPM Efficiency Power Factor Lubrication Lubricant Quantity Weight

2040kW@1500 rpm 2800 rpm 110 mm RSG(Lovejoy Special Grease) 0.46 kg 910 kg/m3 290 mm 120oC ISO 1940 1323 kg-m 0.488 kgm2 57 kg

Marathon Electric Motors (India) Ltd 2010 Squirrel Cage Induction Motor 3 Delta F 415 V 50 Hz 55 S1 105623160410 D160L N309 B209ZZ 15 KW 50oC 27 A at 40oC 10 A 1450 89.4 0.87 Grease Lithium Based 13 gm 140 Kg

5) Truck Tippler Assembly Manufacturer Make Quantity Serial No Maximum Capacity Year of Manufacture Hydraulic Pump Manufacturer Serial No Quantity Pump Type Oil Delivery Oil Tank Capacity Hydraulic Oil Drive Details Type Serial No Quantity Power RPM Voltage Amperage Phase Connection Power Factor Frequency Supply Insulation Class Duty Ambient Temperature IP Efficiency Weight Squirrel Cage Induction Motor A320858,A320857 2 15KW/20HP 1440 rpm 415V 28.0A 3 Delta 0.82 50Hz AC F S1 500C 55 89.0% 160Kg Rexroth C232290, C232289 2 Positive Displacement Pump 43 l/min @ 1440 rpm 100 l Servo System 68 Jaypee Hydraulics Pvt. Ltd. HTU-40 MARK-II 2 JP40-0910-G3G/JP40-0911-G3G 40 T 2009

Exhaust Fan Manufacturer Model Serial No Quantity Size RPM Supply Phase Frequency Power 6) Magnetic Separator Model Manufacturer Manufacture Year Type Quantity Serial No Size Operating Height Voltage Current (Hot) Current (Cold) Power (cold) Power (Hot) Insulation Class Total Weight Transformer Oil Magnetic Strength Force Index Force Index(Hot) Force Index(Cold) Conductor Magnet Core Material Max. Temp of Coil DC Resistance of Magnet Coil@ 36oC Insulation Resistance of Magnet Coil @ 36oC (with 1000V Megger) Ambient Temperature

Usha International 0904 AYTX1825 2 230mm 1325 AC 1 50Hz 48W

Oil Cooled Electro Zavod India Pvt. Ltd. 2010 SM 1 M-434/SM-1 1340mm(L)*1340mm(W)*760mm(H) 400mm 144V DC 48.0A 62.0A 8.9 KW @ 144V DC 6.9 KW @144V DC H 6 T (approx.)(With Oil) As per IS:335 1000 Gauss @ 400mm OH 100000 128538 Gauss sq/Inch 177505 Gauss sq/Inch Double fiber glass covered Class-H insulated Aluminum conductor Low Carbon Steel as per IS: 4491 140oC 2.11 ohm 80M ohm 36oC

7) Metal Detector Manufacturer Manufactured Year Quantity Serial No Equipment Type Supply Voltage Frequency Metal Detector Control Panel Voltage Frequency Phase Power Consumption Protection Grade Mounting Weight Protection Output/Interlocks Distance between search coil center line and adjacent idler 8) Apron Feeder Equipment Name Serial Number Quantity Size - Length Size width Inside Skirt Inside Skirt Liner Inclination Speed Variation Material Bed Depth Motor Rating Chain Gear Box Open Gearing H.S. Coupling L.S. Coupling Heavy Duty Apron Feeder 2010-I-05 to 2010-I-06 2 13920mm (Centre to Centre) 1800 mm (Inside Pan) 1660 mm 1640 mm Horizontal Through VVVF Controller(AB)(Max Speed 15m/min) 1300 mm (approx.) 132 KW/1000 rpm Crawler Type, 215.9 mm(8.5),Pitch*Two Strands Helical Gear Reducer,Ratio-40:1 Spur, Ratio4.68:1 Geared Coupling Geared Coupling Prayas Engineering Ltd.(MHE Division) APR 2010 1 860 120X45 AC 15 V 16 kHz

23010% 50Hz3% 1 30VA Maximum IP-54 Wall Mounting 33kgs F-Glass Cartridge slow blow fuse rating 0.315 A N/O Contact (5A) 600mm

Take Up Lubrication Material Handled Maximum Lump Size Material Bulk Density

Manually Operated Screw Take Up Manual Grease Lubrication (Servogem EP2) Coal 1000mm 0.8 T/m3 (For Vol. Calculation) 1.0 T/m3 (For Power Calculation) 10% (Max) 1200 TPH Below Truck Tippler Side Hopper 1640*9000 Lg. (Bottom), 5100*14500 Lg.(Top) 46T (Approx.) Without Drive, Dribble Conv. Assembly & Discharge Chute SAILMA 350 HI 142

Moisture Content Capacity Location Hopper Opening Total Weight Pan Material Total No of Links in Chain Gear Box Manufacturer Type Gear Ratio Serial No Lubricant Drive Details Manufacturer Manufacture Year Type Phases Winding Connection Insulation Class Voltage Frequency IP Duty Machine No Frame DE Bearing NDE Bearing Power Ambient Temperature

Premium Energy Transmission Ltd. H3-280 RHB 106:1 P1 HGF-23986 Greaves Traxol G32

Marathon Electric Motors (India) Ltd 2010 Squirrel Cage Induction Motor 3 Delta F 415 V 50 Hz 55 S1 105623170005/105623170006 VD180L N310 6210ZZ 15 KW 50oC

Full Load Current No Load Current RPM Efficiency Power Factor Weight 9) Single Roll Crusher Manufacturer Quantity Type Roll Diameter Roll Width Roll Tip Speed Material to be Crushed Bulk Density Feed Size Product Size Capacity No of teeth on Breaker Plate No of teeth on Crushing Ring No of nibs on Crushing Ring V-Belt V-Groove Pulley Machine Motor Drive Details Manufacturer Manufacture Year Type Phases Winding Connection Insulation Class Voltage Frequency IP Duty Machine No Frame

28.3 A at 40oC 15.25 A 965 89 0.83 208 Kg

McNally Sayaji Ltd 2 Single Toothed Roll Crusher 1400 mm 1600 mm 4.7 m/s Coal 0.8 T/m3 -500mm; Average -1000mm Max. -300mm@80% 250 TPH 60 102 56 106 SCO 7500 (8 SPC) 8 Groove; SPC-SEC; - 1660 PCD 8 Groove; SPC SEC; -310 PCD

Marathon Electric Motors (India) Ltd 2010 Squirrel Cage Induction Motor 3 Delta F 415 V 50 Hz 55 S1 105622840005/105622840006 D315L

DE Bearing NDE Bearing Power Ambient Temperature Full Load Current No Load Current RPM Efficiency Power Factor Lubrication Lubricant Quantity Weight 10) Flap Gate Manufacturer Quantity Location Equipment Equipment No Type Thrust Torque Motor Rating Output Speed Travel Drive Details Manufacturer Type Make Serial No Quantity Power RPM Voltage Amperage Phase Connection Power Factor Frequency Supply

N319 6319 132 KW 50oC 236 A at 40oC 84 A 1485 94.7 0.85 Grease Lithium Based 90 gm 1220 Kg

Precision Processing Equipment Pvt. Ltd. 2 JHCPP-2,JHCPP-3 ACTUATOR 5178/5179 P4 2500 kg 5.5 kW 50 mm/s 450 mm

NGEF Squirrel Cage Induction Motor AMKW132S4 69134033/69134034 2 5.5 kW/7.5 hp 1430 rpm 415V 11.0A 3 Delta 0.82 50Hz AC

Insulation Class Duty Ambient Temperature IP 11) Sump Pump Manufacturer Quantity Serial No Type Size Capacity Total Head RPM Efficiency Specific Gravity of Slurry Maximum Solid Size Pump Weight Drive Details Manufacturer Type Phases Winding Connection Insulation Class Voltage Frequency IP Duty Machine No Frame DE Bearing NDE Bearing Power Ambient Temperature Full Load Current RPM Efficiency Power Factor Weight

F S4-40 50oC 55

SAM Turbo Industry 2 16569/10, 16570/10 VO65/340-FF 80*65 20 m3/hr 30 mwc 1450 16% 1.09 40mm 725 kg

Marathon Electric Motors (India) Ltd Squirrel Cage Induction Motor 3 Delta F 415 V 50 Hz 55 S1 K1035616/K1035617 D160L NU309C3 6209ZZCC3 15 KW 50oC 27.6 A at 40oC 1450 90.2 0.8 113 Kg

12) Dry Fog Dust Suppression System Pump Details Manufacturer Quantity Serial No Type Flow Characteristics Suction No of Stages Size Capacity Head RPM Efficiency in % (W/L) BKW (KW)(W/L) Flange Standard NPSH (R/A) Lubricant Pump Drive Details Manufacturer Manufacture Year Quantity Type Phases Winding Connection Insulation Class Voltage Frequency IP Duty Machine No Frame DE Bearing NDE Bearing Power Ambient Temperature Full Load Current Bharat Bijlee Ltd. 2010 2 Squirrel Cage Induction Motor 3 Delta F/B 415 V 50 Hz 55 S1 K1027874/ K1027875 VD180L N310 6210ZZ 15 KW 40oC 27.6 A at 40oC SAM Turbo-machinery Pvt. Ltd. 2 165667/165668 8MD80/205 Centrifugal, Radially Splitted,Barrel type Flooded 7 100*80 22m3/hr 105 m 1450 62 10.15 DIN ND16/DIN ND40 1.0 m Servogem 3

No Load Current RPM Efficiency Power Factor Weight Compressor Manufacturer Quantity Model No. Free Air Delivered Operating Pressure Maximum /Unloading Pressure Cut-in/Reloading Pressure MPVL Opening Pressure Capacity Control System Discharge Temp (at air end outlet) Air Temp at Compressor Outlet Air Outlet Port Size and Quantity Sound Pressure Level of the Compressor @ 1m distance Overall Dimensions of the Unit Weight of the unit without oil Oil fill Capacity Type of Coupling & size/model Reference standard for FAD and SPC Reference standard for Sound Pressure level

15 A 1450 90.3 0.84 113 Kg

Kirloskar Pneumatics Company Ltd. 2 KES37-7.5 6.94m3/min 7.0 kg/cm2 7.5 kg/cm2 6.5 kg/cm2 4.0 kg/cm2 LOAD-UNLOAD 850C to 1000C Ambient +100C 1 inch BSP *1 No 75 3 dB(A) 1730mm*925mm*1530mm 845 kg 16 l Flexible Claw Coupling - SW 226 ISO 1217:1996 Annexure C Cagi Pneuerop PN8NTC2.2

Drive Details (Compressor Main Motor) Make Quantity Type Mounting Type Phases Winding Connection Insulation Class Voltage Frequency IP LHP 2 Squirrel Cage Induction Motor B5 with single point support 3 Delta F 415 V 10% 50 Hz 5% 55

Duty Frame Power RPM Efficiency Overload Relay Setting Type of starting Drive Details (Compressor Fan Motor) Quantity Type Mounting Type Phases Winding Connection Insulation Class Voltage Frequency IP Duty Frame Power RPM Efficiency Overload Relay Setting Type of starting Air Receiver Manufacturer Quantity KPCL Part No Capacity Maximum Working Pressure Design Pressure Hyd. Test Pressure Design Code Manufacturer Serial No Manufacture Year Vendor Code Date of Test

S1 200L 37 kW 2950 90.3 47 A Wye-Delta

2 Squirrel Cage Induction Motor B5 3 Delta F 415 V 10% 50 Hz 5% 55 S1 YS-2200-4 2.2 kW 1440 83 3.2 A DOL

Kirloskar Pneumatics Co. Ltd. 1 138010325 1.2 m3 10.6 kg/cm2 11.66 kg/cm2 17.49 kg/cm2 IS 2825 R10031007 03/2010 86938 21.03.2010

Ventilation System Area of Application Manufacturer Model No. Duty Quantity Capacity,m3/hr Operating Temp,0C Operating Air Density, kg/m3 Static Pressure, mmwc Operating Speed, rpm Static Press at 1.2 kg/m3 air density, mmwc Shaft Power at Operating Density, kW Shaft Power at 200C,kW Shaft Power at 40C,kW Type of Drive Fan Total Efficiency,% Motor Rating , kW/rpm Casing Impeller Blade Shaft Bearing Type Filter Type Efficiency Size of each Filter No of filters Static Weight, kg Dynamic Weight inclusive of motor and accessories, kg UG of Truck Tippler,TT-7,TT-8 DustVen DCLLS 6.5 Continuous 1 37500 45 1.1 75 815 82 CPP Substation DustVen DCLLS 6 Continuous 1 28000 45 1.1 60 825 65 Toilet at CPP Substation Marathon 300 Continuous 2 1000 45 1.1 5.0 1400 5.5

10.1 11.0 11.6 V Belt 80 15/1460 3.15mm MS 3.15mm MS 40C8 Ball/Roller Grease Lubricated 4Ply HDPE 90% down 10m 610*610*150 16 720 1440

6.4 7.0 7.4 V Belt 80 9.3/1460 3.15mm MS 3.15mm MS 40C8 Ball/Roller Grease Lubricated 4Ply HDPE 90% down 10m 610*610*150 12 750 1500

0.055 0.06 0.063 Direct N/A 0.08kW single phase 1 mm MS 1 mm MS N/A N/A N/A N/A N/A N/A 25

Ventilation Fan Details a) Manufacturer Fan Model Serial No Location Drive Details Manufacturer Type Make Phases Winding Connection Insulation Class Voltage Frequency IP Duty Machine No DE Bearing NDE Bearing Power Ambient Temperature Full Load Current RPM Efficiency Power Factor Weight b) Manufacturer Fan Model Serial No Location Drive Details Manufacturer Type Make Phases

DustVen Pvt.Ltd. DCLLS.6.D.L3 010.648.VSF2CPP Above Truck Tippler Control Room Building

ABB Squirrel Cage Induction Motor HX +160ML B4 3 Delta F 415 V10% 50 Hz 55 S1 A334011 6309ZZC3 6308ZZC3 9.3 KW 50oC 18.8 A 1455 88 0.81 125 Kg

DustVen Pvt.Ltd. DCLLS.6.D.L3 010.648.VSF1CPP Near Truck Tippler

ABB Squirrel Cage Induction Motor HX +160ML E4 3

Winding Connection Insulation Class Voltage Frequency IP Duty Machine No DE Bearing NDE Bearing Power Ambient Temperature Full Load Current RPM Efficiency Power Factor Weight 13) Belt Scale Manufacturer Model No Quantity Location Power Supply Mounting Operating Temperature Excitation to loadcell Inputs Outputs

Delta F 415 V10% 50 Hz 55 S1 A334000 6309ZZC3 6308ZZC3 15 KW 50oC 28 A 1450 89 0.82 160 Kg

IPA Weighing & Automation Pvt. Ltd. BCW55L0 1 On CPP-1A Conveyor near Magnetic Separator 230V/110V 10%, 50Hz 3% Wall 5oC to 50oC 5V DC, 120 mA 0-15mV from Loadcell Pulses from Speed Sensor 4-20 mA corresponding to rate (Loop Resistance: Maximum-1k, Minimum-100) 7-Digit 7-Segment red LED Display

Display Annunciation Load Cell Specifications Model No Quantity Rated Output Combined Error Repeatability Creep on Load (30 minutes)

BR0-H0 4 1.5 0.01mV/V 0.1% 0.05% 0.1%

Zero Balance Voltage Input Resistance Output Resistance Compensated Temperature Range Operating Temperature Range Temperature Effect on Span Temperature Effect on Tare Excitation Voltage Safe Overload Ultimate Overload Insulation Resistance, Bridge to Case @ 30V DC @30oC Protection Grade Cable 14) Belt Sway Switch Manufacturer Location Quantity Serial No Type Contact Rating Contact Combination Enclosure Protection Grade 15) Pull Chord Switch Manufacturer Location Quantity Type Contact Rating Contact Combination Enclosure Protection Grade Actuation Reset LED bulb indicating lamp Supply Voltage Supply Frequency

0.2 mV 39010 ohms 3502 ohms 5-55oC 5-70oC 0.006%/oC 0.008%/oC 10V DC/AC (Maximum 12V) 200% 300% >1000 M ohms IP-68 4m, 4core shielded PU sheathed

Jayashree Electrodevices Pvt. Ltd. 1 each @ every 50m of belt length 20 41006107 (last 3 digits change for other switches) SW-4028H22 10 A Resistive @ 240V AC,50 Hz 2NO+2NC Die Cast Aluminum IP-65

Jayashree Electrodevices Pvt. Ltd. 1 each @ every 25m of belt length 30 SW-4037HL22 10 A Resistive @ 240V AC,50 Hz 2NO+2NC Die Cast Aluminum IP-65 (1-0-1) Bidirectional by Pull Rope Manual 110V AC 50 Hz

16) Zero Speed Switch Manufacturer Location Quantity Serial No Type Contact Rating Contact Combination Enclosure Protection Grade Paint Gasket Supply Voltage Supply Frequency Speed Setting Range RPM Range Calibrated for Sensor Probe details Type Enclosure Probe Size Supply Protection Grade Sensing Distance Cable Ambient Temperature Weight 17) Chute Block Switch Manufacturer Location Quantity Type Rod Probe Mounting Operating Temperature Rod Length Protocontrol Instruments (India) Pvt. Ltd. @ each transfer chute 4 RFLS R 400 1I1 Jayashree Electrodevices Pvt. Ltd. Tail end of individual belt 5 S5032 RME261-NITD-CA-22-B60 5 A Resistive @ 240V AC, 50 Hz 2NO+2NC Die Cast Aluminum IP-65 Light Grey Epoxy(631 of IS 5) Nitrile Rubber Moulded 240V AC 10% 50 Hz 5% 10 to 100 4 in/REV

SP12B60 Nickel Plated Brass Tube M60*1.5P*65L 12V DC20% IP 67 25mm 10%(Nominal) 15mm 10%(Effective) 3Core,PVC Flex,0.4 sq mm 55oC Maximum 350 gm

Screwed 1.5 inch BSP 150oC 400mm/600mm

Control Unit Supply Frequency Contact Rating Output Switching Delay Ambient Temperature Enclosure Housing Protection Grade Housing 18) Transformer Manufacturer Quantity Makers Serial No KVA Phases Frequency Volts at no load (H.V.) Volts at no load (L.V.) Amperes (H.V.) Amperes (L.V.) Impedance (Volts) Core and Windings Weight of Oil Total Weight Quantity of Oil Year of Manufacture 19) OFF Load Isolator Manufacturer Manufacturers Designation Year of Manufacture Quantity Serial No Type of Switch Type of Reference Construction No of Poles Method of Operation

230 V AC 50 Hz 15% 5 A Resistive @ 230V AC 2 C/O Relay Contact 2 to 20 seconds 60oC Maximum Die Cast Aluminum IP-66 Integral with Probe Housing

Crompton Greaves Ltd. 2 DT2514/1 & DT2514/2 1600 3 50 Hz 6600 V 433 V 140.0 A 2133.4 A 6.10% 1900 kg 1130 kg 5200 kg 1290 liters 2010

A Bond Strands Pvt. Ltd. Switchgear Division OFF Load Isolator Switch 2010 2 P4813/P4814 Air TKL3/12 KV/630 A Fixed type Three Quick Make and Gang Operated

Method of Closing Method of Opening Operating Mechanism Rated Voltage (Normal/Maximum ) Rated Frequency Rated Current Rated Duty Short Time Withstand Current Peak Withstand Current Rated Making Capacity Temperature Rise above 50oC ambient @rated current

Manually Operated Manually Operated Handle Mounted on Front 6.6 KV/7.2 KV 50 Hz 6% 630 A Continuous 40KA/3 second 100 KA Peak 100 KA Peak 40oC

Clearance (Minimum as per Panel) Phase to Phase 127 mm Phase to Earth 76 mm Fixed Contact to blade in open position 140 mm Rated Insulation Level Standard Impulse Withstand Voltage Positive and Negative Polarity Across the Isolating Distance To Earth and between Poles One Minute Power Frequency Withstand Voltage Across the Isolating Distance To Earth and between Poles Torque Required to Operate the switch Main Contacts Type of Contacts Auxillary Contacts :Main Spare Contacts (Minimum) Normally Open Normally Closed 4 nos 4 nos 23 KV RMS 20 KV RMS 70 KV Peak 60 KV Peak

18 Kg-m

Snap Action

Auxillary Contact Rating Continuous (Make) Break (Inductive) No of Operation Switch can Withstand without deterioration of Contacts Type of Interlock- Mechanical Reference Standards 20) UPS Input Nominal Voltage Nominal Frequency Input Power Factor Rectifier Type Charger Type Nominal Voltage Regulation Ripple (Without Battery) Charging Method Battery Battery Voltage Type & Rating Output Power Capacity Load Power Factor Nominal Voltage Voltage Regulation Frequency Waveform 10 A 5A

1000 a) between Earth Switch and OFF Load Switch b) Door Interlock IS: 9921

415V AC Three Phase, 3 wire ( 10%) 50 Hz (5%) >0.92

Full Wave, Advance PFC Rectifier

IGBT based 1% <1% Constant Voltage Constant Current (CVCC) Auto & Manual 240 V DC SMF, 12V, 65AH,20 Nos. Exide Make

10 KVA/8 KW 0.7 lag to Unity within KVA & KW rating 240 V, 1 Phase 1% 50 Hz ( 0.1 Hz) in Free Running Mode,50 Hz ( 2.5 Hz) in Synchronous Mode True Sine Wave

Total Harmonic Distortion

Overload Capacity Inverter Dynamic Response Crest Factor Duty Static Switch Frequency Synchronisation Band Slew Rate Transfer (Inverter to Bypass) ReTransfer (Bypass to Inverter) Overload Capacity Manual Bypass System Configuration Environmental Acoustic Noise Level Ambient Temperature Storage Temperature Humidity Altitude Physical Enclosure Protection & Grade Cooling Color Panel Dimension

< 2% Maximum for 100% linear load <5% Maximum for 100% Non-Linear Load (Ref : IEC 62040-Part III) 125% for 15 minutes. 150% for 60 seconds IGBT based PWM with INSTANTANEOUS SINEWAVE CONTROL For 0 to 100% step load change the output shall remain within 5% & recover to 98% within < 3 cycles 3:1 Continuous

2.5Hz 0.2 Hz/Sec In Synchronous Mode-No break in transfer In Asynchronous Mode-<10mSec In Synchronous Mode-No break in ReTransfer In Asynchronous Mode-Not Applicable 1000% for 100mSec Make before Break Parallel Redundant UPS with Common Battery Bank & SCVS in Bypass Path <68 db@1.0 m 0 to 40oC 0 to 55oC Upto 95% RH, Non Condensing <1000m above sea level

Cable Entry Testing Standard

IP-41 Forced Air Hawells Gray-RAL7035 Structure Finish UPS 1&2:- W800*D900*H1850+20mm(With Plinth, Name Plate Canopy & Anti-Vibration Pad) SCVS:- W500*D900*H1850+20mm(With Plinth, Name Plate Canopy & Anti-Vibration Pad) Bottom IEC 62040-Part III

21) Electric Hoist a) Manufacturer Capacity Location Quantity Height of Lift (Hoist) Cross Travel Class of Duty Hoist Speed CT Speed Power Supply Voltage Frequency Phases Control Supply Voltage Control Ambient Temperature Hoist Brake CT Brake Hoist Limit Switch Manufacturer Power Supply Contact Wire Rope Hook Rope Drum Trolley Wheel Bearing Sheave

Brady & Morris Engineering Company Ltd. 10.0 T Truck Tippler 1 14.0m 23.0 m Class II, Indoor Duty as per IS:3938 6.0 meters per minute 15.0 meters per minute 415 V AC10% 50Hz 5% 3 110 V AC Through Pendant from Floor 50oC ACEM Disc Type; Make Morris ACEM Disc Type; Make Morris Jai Balaji 415V,50Hz, 1.5A 1NO+1NC 16mm,6*36,4 Fall as per IS:2266,Fibre Core Make: USHA MARTIN Forged Steel as per IS:15560 M.S. Seamless Pipe Cast Steel Ball & Thrust Type, Make : SKF M.S./C.I.

Hoist Motor Power RPM Poles Duty Insulation Class No of Starts per hour IP

20.0 HP 960 6 S4 F/B 150 55

CT Motor Serial No Power RPM Poles Duty Frame Connection Current Insulation Class Torque No of Starts per hour IP b) Manufacturer Capacity Location Quantity Height of Lift (Hoist) Cross Travel Class of Duty Hoist Speed CT Speed Power Supply Voltage Frequency Phases Control Supply Voltage Control Ambient Temperature Hoist Brake CT Brake Hoist Limit Switch Manufacturer Power Supply Contact Wire Rope Hook Rope Drum Trolley Wheel

2400 1.0 HP 1400 4 S4 80 Star 2.2A F/B 1.1 kg-m 150 55

Brady & Morris Engineering Company Ltd. 2.0 T JHCPP-2 1 20.0m 11.0 m Class II, Indoor Duty as per IS:3938 6.0 meters per minute 15.0 meters per minute 415 V AC10% 50Hz 5% 3 110 V AC Through Pendant from Floor 50oC ACEM Disc Type; Make Morris ACEM Disc Type; Make Morris Jai Balaji 415V,50Hz, 1.5A 1NO+1NC 8mm,6*36,4 Fall as per IS:2266,Fibre Core Make: USHA MARTIN Forged Steel as per IS:15560 M.S. Seamless Pipe Cast Steel

Bearing Sheave Hoist Motor Power RPM Poles Duty Insulation Class No of Starts per hour IP CT Motor Power RPM Poles Duty Connection Insulation Class No of Starts per hour IP c) Manufacturer Capacity Location Quantity Height of Lift (Hoist) Cross Travel Class of Duty Hoist Speed CT Speed Power Supply Voltage Frequency Phases Control Supply Voltage Control Ambient Temperature Hoist Brake CT Brake Hoist Limit Switch Manufacturer

Ball & Thrust Type, Make : SKF M.S./C.I.

5.0 HP 1440 4 S4 F/B 150 55

0.5 HP 1440 4 S4 Star F/B 150 55

Brady & Morris Engineering Company Ltd. 7.5 T Magnetic Separator 1 7.0m 3.0 m Class II, Indoor Duty as per IS:3938 6.0 meters per minute 15.0 meters per minute 415 V AC10% 50Hz 5% 3 110 V AC Through Pendant from Floor 50oC ACEM Disc Type; Make Morris ACEM Disc Type; Make Morris Jai Balaji

Power Supply Contact Wire Rope Hook Rope Drum Trolley Wheel Bearing Sheave

415V,50Hz, 1.5A 1NO+1NC 14mm,6*36,4 Fall as per IS:2266,Fibre Core Make: USHA MARTIN Forged Steel as per IS:15560 M.S. Seamless Pipe Cast Steel Ball & Thrust Type, Make : SKF M.S./C.I.

Hoist Motor Power RPM Poles Duty Insulation Class No of Starts per hour IP CT Motor Power RPM Poles Duty Connection Insulation Class No of Starts per hour IP

15.0 HP 1440 4 S4 F/B 150 55

1.0 HP 1440 4 S4 Star F/B 150 55