Saigon M&C Tower Project Method Statement For Ductworks

General Aim

Scope of works Methodology I. Duct Installation Works 1. Air Duct Connection 2. Air Duct Seal 3. Air Duct Insulation II. Air Devices Installation Works 1. Volume Dampers (VD), Volume Control Dampers (VCD), Fire Dampers (FD). 2. Diffuser, Grille 3. Plenum Chamber, Silencer Chamber 4. Flexible Duct, Canvas Joints 5. Louver, Access Door, Outdooor Hood

12/03/09

FIRST ISSUE

C.T.P N.A.K L.Q.K J.R.P

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Saigon M&C Tower Project Method Statement For Ductworks

General: Items: - The Method Statement for Air Distribution Installation Works.

Aim: The aim of works is to describe mechanical works associated with installation of Air Distribution Installation Works and to ensure compliance with contract requirements, specification and quality control.

Scope of Works: The scope of work for this method statement shall include all the Ductworks for the SAIGON M&C TOWER Project.

Methodology:

I. Duct Installation Works: Table1: Rectangular Duct Thickness Schedule Largest Dimension (mm) Duct Size (L max) Up to 400 600 800 ~ 1250 1600 ~ 2500 Above 2500

Steel Sheet Thickness

0.5

0.6

0.8

1.0

1.2

1. Air Duct Connection: Table 2: Regulation for air duct connection Schedule Corner Angle Duct Connection Less than 600 (mm) Duct size 601 to 1500 (mm) largest dimension 1501 to 2500 (mm) (mm) Over 2500 (mm) Maximum Spacing (mm) Size of Bolt & Nut (mm) Diameter (mm) Rivet Maximum Spacing on Center (mm)
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Companion Angle Duct NA NA Flange-40x40x3.0mm Flange-40x40x4.0mm 1200 8 mm 3.2 mm 65 mm

C , TDC TDC NA NA 1100 8 mm 3.2 mm 65 mm

Saigon M&C Tower Project Method Statement For Ductworks

Table 3: Support, hanger, spacing schedule Duct size Angle steel Hanger Round bar Max. pitch L Vertical support Angle steel Max. pitch L Less than 400 V-30x30x2.5 2 x 8 3000 V-30x30x2.5 400 ~ 999 V30x30x2.5 2 x 10 3000 V30x30x2.5 1000 ~1999 V-40x40x3 2 x 10 2500 V-40x40x3 2000 ~ 2500 V50x50x3.5 2 x 10 2500 V50x50x3.5 Over 2500 U80x38x3.5 2 x 12 2500 U80x38x3.5

One point for each floor

1.1 Duct size over 1500mm: For duct size largest dimension over 1500mm show be as Figure 01: Anchor bolt Concrete slab

Hanger rod M10 Air flow Air Duct W Angle steel (see table 3) Detail A L 1200 Air flow

Figure 01: Typical duct connection detail (using flange joint) Detail A show be as Figure 02, Figure 03: 100 100

100 Angle steel flange (see table 02) Sealed Bolt hole 8mm

Figure 02: Detail of bolt spacing for flange joint

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Saigon M&C Tower Project Method Statement For Ductworks

5mm thk Washer Bolt & Nut 8mm Air Duct Rubber gasket Width: 25mm, 5mm thk

Rivet 3.2mm Angle steel flange (see table 02)

Figure 03: Detail of connection angle for flange

1.2 Duct size under 1500mm: For duct size largest dimension under 1500mm show be as Figure 04 Air flow Air flow Main duct L Branch duct Air flow Figure 4: Branch duct connection detail (using Transverse Duct Connector (TDC) joint) Detail B show be as Figure 05, Figure 06, Figure 07 A C Cross aim brace B C W L = 0.25W; L150mm Change between section Detail B

4 hole 10

Air duct C B

A 150 mm B 200 mm 100 mm C 150 mm

Figure 05: Detail of Cross Aim Brace Spacing

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Saigon M&C Tower Project Method Statement For Ductworks

Cross Aim Brace (see table 4) Air Duct

Rubber gasket (see figure 08) TDC Corner (see table 4)

Figure 06: Cross Aim Brace detail Table 4: Size, Thickness and Spacing of TDC Joint Schedule Duct Size largest dimension (mm) Size of TDC Duct End (minimum) (mm) Thickness of TDC Corner (minimum) (mm) Thickness of Cross Arm Brace (minimum)(mm) Maximum Spacing (mm) Less than 700 30 1.2 1.0 1100 700~1200 30 1.2 1.0 1100 1200~1500 30 1.2 1.0 1100

TDC joint Corner plate (see detail) Air duct

Max 1100 TDC flange Bolt M10 TDC corner 1.2mm thk TDC duct end (see table 4) Nut M10 Rubber gasket (see figure 08) Nut M10 Rubber gasket (see figure 08) Figure 07: Typical TDC assembly detail
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Bolt M10

Saigon M&C Tower Project Method Statement For Ductworks

Rubber gasket Width: 25mm Thickness: 5mm

15-20mm

Bolt hole 8mm Figure 08: Typical rubber gasket installation detail Note: Support, hanger will be concerned on method statement of M&E Support System Installation Work: ME - REE - T+ - MS G+ - GEN - 003

2. Air Duct Seal: Bolt hole 10mm TDC joint Seal

Air Duct

50

Figure 09: Position of Seal for TDC Joint Seal Bolt hole 8mm 50 Angle flange joint

Air Duct

Figure 10: Possition of Seal for Angle Flange Joint

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Saigon M&C Tower Project Method Statement For Ductworks

Seal Air Duct

Seal (Inside Only)

Figure 11: Possition of Sealant for Duct Seam 3. Air Duct Insulation: Table 5: Duct Insulation Specification Schedule Applicable scope Supply air duct Return air duct Smoke exhaust duct Supply air chambers and sound attenuation fittings Attached Alu. Tape (Width 50mm) Seam Glasswool Blanket 48kg/m3 50mm Material Glasswool Rockwool Type Blanket Board Density 48kg/m3 48kg/m3 60kg/m3 Thickness 25mm 25mm 50mm

Board insulation 50mm (see table 5) Pin 1.6mm (see figure 15)

Air duct Adhesive Metal clips

Alu. Sheet Cladding (if any)

Figure 12: Typical smoke exhause duct insulation detail

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Saigon M&C Tower Project Method Statement For Ductworks

Alu. foil facing Metal clip

Air

du

ct

Alu. sheet cladding (Non-flammable) Glasswool for AC duct Rockwool for smoke exhaust duct

Pin 1.6mm (see figure 15) Figure 13: Ducting insulation layer detail

Glasswool 25mm thk

Glass cloth

Air duct Pins 1.6mm (see figure 14) `

Metal clips

Figure 14: Insulation detail for supply air chambers and sound attenuation fitings

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Saigon M&C Tower Project Method Statement For Ductworks

Max. 300mm

Max. 300mm

Pin 1.6mm Metal clip

Insulated duct

Bare duct Max. 300mm Max. 300mm

Figure 15: Shape & distance of pins

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Saigon M&C Tower Project Method Statement For Ductworks

Front view Pin 1.6mm 50mm 25mm Flange joint Metal slip Glasswool 25mm thk 50mm 25mm Attached alu. tape 25mm

TDC joint Alu. Tape 50mm

Glasswool 25mm thk

TDC or Flange joint

25mm 50mm Attached alu. tape 25mm Plan view Figure 16: Typical insulation menthod for TDC joint & flange joint

Glasswool 25mm thk (inside diffuser box)

Glasswool 25mm thk (outside duct) Chamber box Screw Glasswool 25mm thk (outside duct) Ceiling Air flow

Aluminum tape 25mm

Figure 17: Detail of typical insulation for diffuser box Metal slip
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Attached alu. tape 25mm

Saigon M&C Tower Project Method Statement For Ductworks

Screw

Wall

Air duct

Frame

Glasswool 25mm thk (outside duct)

Tapping

Figure 18: Detail of typical insulation for grille (VHS type)

II. Air Devices Installation Works: 1. Volume Dampers (VD), Volume Control Dampers (VCD), Fire Damer (FD): TDC joint VD D
L

Air duct VD

Air flow

L = 8D D: diameter of air duct Air Fan Concrete foundation Concrete slab

Figure 19: Detail of setting damper Table 6: Quantity of hanger rods for Fire Damper Rectangular Duct Duct size or Diameter (mm) Quantity of hanger rods (nos) Less than 300 2 Over 300 4 Spiral Duct Less than 300 2 Over 300 4

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Saigon M&C Tower Project Method Statement For Ductworks

Branch duct Fire damper

Access door FD Concrete floor slab Wall Anchor bolt

Angle steel Bolt M8

Rubber pad

Vertical duct
PLAN VIEW

Insulation 25mm

Anchor bolt Rockwool 50mm Concrete floor slab Hanger rod

Wall V-Angle steel Bolt M8

Fire damper Insulation 25mm

Vertical duct VCD Access door FD V-Angle steel Duct elbow

FRONT VIEW Figure 20: Typical damper installation detail

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Saigon M&C Tower Project Method Statement For Ductworks

2. Diffusers, Registers: Connection with chamber box Connection with Duct

H50mm

H50mm

Flexible W50mm Flexible D Ceiling Chamber box D50mm K Ceiling Air duct K 100mm or over

WH K = 150 ~ 300mm

WH H, W: Dimension of Diffusers opening size for ceiling (mm) d : Diameter of flexible duct (mm)

Figure 21: Example of connection with chamber & duct

SUPPLY AIR CHAMBER BOX

Insulation (inside) Glasswool 25mm thk

Opposed blade damper (if any) Ceiling

Insulation (outside) Glass wool 25mm thk Insulation (outside) Glass wool 25mm thk

Figure 22: Detail of typical installation for supply air diffuser

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Saigon M&C Tower Project Method Statement For Ductworks

RETURN AIR CHAMBER BOX

Insulation (inside) Glasswool 25mm thk

Screw Ceiling

Insulation (outside) Glass wool 25mm thk

Figure 23: Detail of typical installation for return air grille

EXHAUST AIR CHAMBER BOX

Opposed blade damber (if any) Screw Ceiling

Figure 24: Detail of typical connection for exhause air grille

3. Plenum Chamber, Silencer Chamber: Sound Absorber for Chamber shall be used glasswool 50mm thk, 48 kg/cm3 density. Table 7: Galvanized steel sheet thickness for Chamber Longest Dimension of Chamber (mm) Chamber Size (L max) (mm) Steel Sheet Thickness (mm) Less than 800 0.8
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800 ~ 1500 1.0

1500 or Over 1.2

Saigon M&C Tower Project Method Statement For Ductworks

Silencer Elbow

Sound Absorber by glasswool 50mm thk

R A L Figure 25: Silencer Elbow Chamber Detail

Sound Absorber by glasswool 50mm thk Silencer Chamber

Detail D Detail E

Figure 26: Silencer Chamber Detail

Detail E GI sheet cover 0.6mm thk Air Duct Pin 1.6mm

25~50mm

Sound Absorber by glasswool 50mm thk

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Saigon M&C Tower Project Method Statement For Ductworks

Detail D Sound Absorber by glasswool 50mm thk Pin 1.6mm

25~50mm

75mm 100~150mm Figure 27: Chamber Jointing Detail

4. Flexible Duct, Canvas Joints a) Flexible Duct:

Insulation (inside) Glasswool 25mm thk

Steel band G.I.sheet 0.6mm thk

Bolt M6

FLEXIBLE DUCT SUPPLY AIR CHAMBER BOX

AIR DUCT

Steel band G.I.sheet 0.6mm thk Insulation (outside) Glasswool 25mm thk Ceiling Opposed blade damper (if any) Insulation (outside) Glass wool 50mm thk

Screw 3.2

Figure 28: Detail of typical connection between flexible duct & chamber box

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Saigon M&C Tower Project Method Statement For Ductworks

b) Canvas Joints: Duct canvas Detail F

Air duct

Air duct

Flange joint

L = 200 ~ 250 (mm)

Figure 29: Canvas Joint Detail

Detail F Rubber gasket (width:5mm) Washer Air duct Angle steel flange Bolt and nut M8 Rivet 3.2mm Canvas Joint Cuff 5mm or more Galvanized steel sheet ( same as duct thickness)

Insulation (inside) Glasswool 25mm thk

RETURN CHAMBER BOX

AIR DUCT

Insulation (outside) Glasswool 25mm thk Ceiling

Screw

Flange joint (refer to detail G) Canvas

Figure 30: Detail of typical connection between canvas & chamber box
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Saigon M&C Tower Project Method Statement For Ductworks

5. Louver, Access door, Outdoor Hood: a) Louver:

Concrete slab Wall

Mortar Grout

Anchor bolt

Louver

Chamber box 500mm

Hanger rod Angle steel (see table 3)

Anchor bolt

Access door (see figure 32)

Figure 31: Typical Louver Installation Detail

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Saigon M&C Tower Project Method Statement For Ductworks

b) Access door:
Steel plate Screw 3.2 Air duct Aluminium Sach lock

Steel plate

Aluminium Sach lock

Figure 32: Typical Access Door Installation Detail

c) Outdoor Hood:

Mortar Wall Sealant Rockwool 60kg/m3 Outdoor hood Screw Air duct Insect Screen (if any) GI sheet cover 0.6 mm thk

Chamber box

. Figure 33: Typical Outdoor Hood Installation Detail

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