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Reo Data
Reo Data
RE DATA
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Contents
500PLUS REBAR Product Designation 500PLUS REBAR Identifying on Site 500PLUS REBAR Stock Lengths & Approximate Lengths per Tonne 500PLUS REBAR Sectional Information Lapped Splices for Deformed Bars in Tension Quick Reference Table Tension Lap Lengths Threading 500PLUS REBAR 500PLUS REIDBAR Processing 500PLUS REBAR to AS3600 500PLUS REBAR Standard Hooks and Cogs Minimum Dimensions for Standard Shapes Processed to AS3600 Bending & Rebending 500PLUS REBAR Heating & Welding 500PLUS REBAR ONEMESH500 Square & Rectangular ONEMESH500 Trench Mesh Lapped Splices for ONEMESH Mesh in Tension or Compression
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Footing Cages Basic Support Reaction, Bending Moment & Deflection Formulae Properties of Standard Shapes Right-Angle Triangle Trigonometry Imperial to Metric Conversion Tables Mass Densities of Materials Positioning Tolerances for Reinforcement to AS3600 Calculating Required Reinforcing Quantities 500PLUS BAMTEC Reinforcing Carpet System HANDIMESH General Purpose Mesh TRUSSDEK II Suspended Slab System Other OneSteel Reinforcing Products & Services OneSteel Reinforcing Branch Locations
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N_ R_ S_ RW_ W_
N N N L L
Hot-rolled deformed rebar (500PLUS REBAR) Hot-rolled plain round rebar Hot-rolled deformed rebar* Cold-rolled ribbed wire Cold-drawn round wire
MICROALLOY TEMPCORE Mild Steel Mild Steel Mild Steel Mild Steel
N10, N12, N16 off coil N12-N40 straight stock lengths R6, R10, R12 off coil R16-R28 straight stock lengths S12 straight stock lengths RW4.77 RW11.90 off coil W4-W12 off coil
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To identify OneSteel Reinforcings rebar on site, 500PLUS REBAR has distinctive markings. TEMPCORE 500N Marking (2 extra longitudinal stripes on 500PLUS TEMPCORE) Microalloy 500N Marking (2 extra transverse ribs on 500PLUS Microalloy)
Note: 1) based on invoice weight includes rolling margin of 2.5% 2) Not all lengths and diameters stocked at all branches
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Cross-sectional area per metre width (mm2/m) for bar diameters Number of Bars 6# 10## 78 156 234 312 390 468 546 624 702 780 0.632 12 12## 113 226 339 452 565 678 791 904 1017 1130 0.910 15 16 201 402 603 804 1005 1206 1407 1608 1809 2010 1.619 20 20 314 628 942 1256 1570 1884 2198 2512 2826 3140 2.528 25 24 452 904 1356 1808 2260 2712 3164 3616 4068 4520 3.640 29 28 616 1232 1848 2464 3080 3696 4312 4928 5544 6160 4.955 34 32 804 1608 2412 3216 4020 4824 5628 6432 7236 8040 6.471 39 36 1020 2040 3060 4080 5100 6120 7140 8160 9180 10200 8.190 44 40 1260 2520 3780 5040 6300 7560 8820 10080 11340 12600 10.112 49 1 28 2 56 3 86 4 114 5 142 6 170 7 198 8 226 9 254 10 280 Mass per m (kg/m)* 0.227 Min. Hole Dia. (mm)** 8
# available in round rebar (R) only ## available in round rebar (R) or deformed rebar (N) * invoice weight - includes rolling margin of 2.5% ** Minimum hole diameter for clearance (mm) 12mm bar also available in deformed rebar (S)
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In AS3600, clause 13.1.2.1 states that the development length (L sy.t) to develop the yield strength (fsy) of a deformed bar in tension shall be calculated as follows: k1k2fsy Ab L sy.t = 25k1db where (2a + db)fc
k1 = 1.25 for a horizontal bar with more than 300mm of concrete cast below the bar; or = 1.0 for all other bars k2 = 1.7 for bars in slabs and walls if the clear distance between adjacent parallel bars developing stress is not less than 150mm = 2.2 for longitudinal bars in beams and columns with fitments = 2.4 for any other longitudinal bar fsy = the yield strength of the reinforcing bar Ab = the cross sectional area of the reinforcing bar 2a = twice the cover to the bar or the clear distance between adjacent parallel bars developing stress, whichever is less db = the nominal diameter of a bar fc = the characteristic compressive cylinder strength of concrete at 28 days
Quick Reference Table Tension Lap Lengths Choose the section of the table with the relevant cover and concrete strength (fc) on the same line, refer to this section for the tension lap length relating to the bar diameter listed in the two shaded sections (refer below for shading). If the required cover or concrete strength is not listed use the closest lower values of cover and concrete strength. Common bar chair sizes (mm) are: 20, 25, 30, 40, 50, 65, 75+
1000 1450 1900 2450 3000 500 700 400 550 400 450 400 400 750 950
1000 1350 1750 2150 2550 550 800 500 650 500 550 750 950 1200 1450
1050 1350 1700 2100 650 900 600 750 850 1050 1300 1200 1500 1800 700 900 1100 1000 1250 1500
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The design tensile strength of fine-threaded 500PLUS REBAR (Ntf) can be determined in accordance with AS4100 Steel Structures. Based on the results of testing, fine-threaded 500PLUS REBAR has reduced nominal yield strength equal to 75% of the nominal yield strength (500 MPa) and a reduced nominal tensile strength equal to 85% of the nominal tensile strength (540 MPa) based on the thread stress area. It follows that OneSteel 500PLUS REBAR, when cut with AS1275 metric threads and fitted with AS1112 Property Class 5 nuts, has the values of design tensile strength (Ntf) specified in the adjoining table. These design tensile strengths are based on the effective tensile stress areas from AS1275, a strength reduction factor = 0.8, and a nominal tensile strength equal to 0.85 x 540 = 459 MPa.
* Denotes second choice thread size. Nuts may be difficult to obtain. N.B. Engineers should be aware that threading reinforcing bars this way also reduces the ductility to less than the minimum requirements for Class N bars specified in AS/NZS 4671.
Bar Diameter (mm) N12 N16 N20 N24 N28 N32 N36 N40
Nominal Thread Size (mm) M10 M12 M16 M20 M24 M30 M33* M36
OneSteel 500PLUS TEMPCORE Design Tensile Strength (Ntf) (kN) 21 31 58 90 130 205 255 300
Bar Diameter (mm) Cross-sectional Area (mm2) Yield Strength* (MPa) Design Yield Strength* (kN) Design Tensile Strength* (kN) Max. Tensile Working Load* (kN) Design Shear Strength* (0.62 min ult) (kN) Minimum Hole for Clearance (mm) RB12 RBA16 RBA20 RB25 113 201 314 491 500 500 500 500 56.5 100.6 157.0 245.5 61.0 108.5 169.6 265.1 39.0 37.8 15 70.0 67.3 20 109.0 105.2 24 171.0 164.4 29 RB32 804 500 402.0 434.2 281.0 269.2 38
500PLUS REIDBAR is a hot-rolled, continuously coarse-threaded, steel reinforcing bar that complies with the requirements in AS/NZS 4671 for Class N reinforcement. When used in conjunction with accessories, it offers the designer flexibility to overcome challenging design or buildability issues. These tables list the material properties and the common accessories available for 500PLUS REIDBAR. A 500PLUS REIDBAR Design Guide and case studies are available from OneSteel Reinforcing or www.reinforcing.com.
All accessories, except nuts, develop the breaking strength of 500PLUS REIDBAR * Lower characteristic value ** The load that a threaded insert can provide is dependent on its anchorage (refer Design Guide) *** Nuts have a minimum strength of 1.15fsy
145
185
230
285
365
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Reinforcement that is to be galvanised or epoxy coated (before or after bending) Reinforcement in which the bend is intended to be straightened or rebent * Other reinforcement of any grade
The nominal internal diameter of a reinforcement bend or hook shall be taken as the diameter of the pin around which the reinforcement is bent. The diameter of the pin shall be not less than the value determined from the above table as appropriate:
Standard Hook
Standard Cog
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Minimum Dimensions (mm) for R Rebar Rebar Type and Size Pin Size R6 R10 R12 a* 165 175 185 4db b 40 60 75 5db a* 80 130 155 5db a 80 130 155
3db for R rebar a - Beams a - other 150 150 180 180 195 195
The pin sizes used in this table are for mild steel bars, which are not to be subsequently straightened or rebent. Values indicated are a guide only, and may vary depending on equipment of supply locations. Some values are governed by processing equipment rather than minimum code requirements. If you require a shape smaller than indicated please contact your OneSteel Reinforcing representative for possible alternatives. * Standard hooks and cogs in table are based on 8db or 140mm requirement.
Minimum Dimensions (mm) for N Rebar Rebar Type and Size Code Pin Size N10 N12 N16 N20 N24 N28 N32 N36 N40 a* 105 115 130 170 220 250 270 300 340
5db a* 130 155 210 260 315 365 420 470 520
5db a 130 160 210 260 315 365 420 470 520
5db a 150 160 210 260 315 365 420 470 520
5db a 130 155 210 260 315 365 420 470 520
4db for N rebar a - Beams a - other 180 160 215 180 280 215 350 260 420 300 500 350 600 400 -
The pin sizes used in this table are for hot-rolled deformed bars, which are not to be subsequently straightened or rebent. Values indicated are a guide only, and may vary depending on equipment of supply locations. Some values are governed by processing equipment rather than minimum code requirements. If you require a shape smaller than indicated please contact your OneSteel Reinforcing representative for possible alternatives. * Standard hooks and cogs in table are based on 4db or 70mm requirement.
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Bending/Rebending & Welding Practice Notes A number of situations may arise where bars must be bent or rebent on site, or where pre-bent bars must be straightened. For smaller diameter bars (i.e., 10, 12 & 16mm), this is preferably performed at ambient temperature, as this has the least effect on steel properties. Please observe the following: The initial bend should be performed around a mandrel or former of diameter specified in the relevant code, and generally not less than 4db. Rebending or straightening should be performed using a powered bending tool, or a pipe with internal diameter not greater than 2x the nominal bar diameter. Do not use impact blows to bend or rebend the steel. Take care to minimise surface damage and visually inspect rebent area for cracks.
Bending Properties
Diameter 16mm 20mm AS/NZS 4671 Requirements AS3600 Requirements 5db generally, but 4db for fitments 5db generally, but 4db for fitments TEMPCORE 500PLUS Capability 2db @ 180 deg 3db @ 180 deg Microalloy 500PLUS Capability Galvanised Bars*
Not produced
* The bending limits shown in this column have been specified in AS 3600 to minimise spalling of the galvanised coating.
For larger diameter bars, the application of heat (e.g. from an acetylene flame) may be used to reduce the bending force, but a reduction in bar strength may result. Further details on bending/rebending & welding 500PLUS REBAR can be found at www.reinforcing.com
A pipe must not be used to make the initial bend, or to rebend back past the straight position. Rebending of bars that have been bent prior to galvanising is not recommended, as cracking on the inside of the original bend may result.
Rebending Properties
Diameter AS/NZS 4671 Requirements 4db TEMPCORE 500PLUS Capability 4db 5db 6db Microalloy 500PLUS Capability 4db AS3600 Limits
Based on a 90 degree bend, ageing at 100 C for 1 hour and then rebent to straight as per AS/NZS 4671.
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After heating, the resulting ambient temperature properties of reinforcing steels may be significantly altered. This is an important consideration if heat has been applied to assist with bending bars, through welding, or the effect of fire. To effectively manage the temperature control during the heating or welding process the use of temperature control crayons is recommended. Heating Heating should be avoided if the original bar properties are required. Bending should always be around a former of the appropriate size (refer processing to AS3600). AS3600 states in clause 19.2.3.1 that reinforcement may be bent hot, provided that: i) the steel is heated uniformly through & beyond the portion to be bent o ii) the temperature of the steel does not exceed 600 C iii) the bar is not cooled by quenching
iv) if during heating the temperature of the bar exceeds 450 C, the design yield strength of the steel after bending shall be taken as 250 MPa. Welding 500PLUS REBAR produced by the TEMPCORE process and microalloyed 500PLUS coiled rebar has a maximum carbon equivalent (Ceq) of 0.44. max and, as such, requires no pre-heating prior to welding. Pre-heating is not required when welded in accordance with the AS/NZS1554 part 3. Hydrogen controlled electrodes will be required for all weld types, and matching strength electrodes will be required for butt welds. Note: Some types of welded splices can reduce the ductility of the connected bars.
Square Meshes (SL) with edge lap wires SL53* SL63* (WA (WA Only) Only) 60 60 15 94 94 21 SL52 SL62 SL72 SL82 SL92 SL102 SL81
89 89 20
141 141 33
179 179 41
227 227 52
290 290 66
354 354 80
358 227 67
454 227 79
581 227 93
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Trench Mesh (6m long) Strip Width (mm) Strip Mass (kg) Longitudinal Wires No. of Longitudinal Wires Cross-sectional Area (mm2/m)
L8TM200 L8TM300 L8TM400 L11TM200 L11TM300 L11TM400 L12TM200 L12TM300 L12TM400 200 7.0 3 136 300 9.1 4 181 400 11.2 5 227 200 13.5 3 270 300 17.8 4 360 400 22.0 5 450 200 16.8 3 334 300 22.1 4 445 400 27.3 5 556
one rolled into every sheet of ONEMESH500 which is your OneSteel guarantee of quality.
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Footing Cages
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Prefabricated Footing Cages (6m long) Cage Width (mm) 200mm Deep Cage 300mm Deep Cage 400mm Deep Cage Product Code Product Code Product Code QLD NSW QLD NSW QLD NSW
L8TM Top and Bottom 200 ZC110 8ZC2020 ZC210 8ZC2028 ZC310 8ZC2040 300 ZC12 8TC3020 ZC17 8TC3030 FC19 -
L11TM Top & Bottom 200 ZC111 11ZC2020 ZC711 11ZC2028 ZC811 11ZC2040 300 ZC11 11TC3020 ZC18 11TC3030 FC20 -
L12TM Top & Bottom 200 12ZC020 ZC9Y 12ZC2028 12ZC2040 300 12TC3028 -
( ( )) ( ) ( )
a L
2 3
< 0.5
w = load per unit length or area. I = second moment of area for whole width of member. Effect of self-weight of member to be considered separately to other load cases.
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Shape
Area bh D2 or r2 4 bh 2 h(a+b) 2
Second moment of area# (lx) bh3 12 D4 or r4 64 4 bh3 36 h3(a2 + 4ab + b2) 36(a+b)
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Volume
Mass
Note: figures for soils can vary greatly depending on moisture content, particle size and compaction. Figures provided are averages.
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Application Beams, slabs, columns and walls Position controlled by cover Slabs on ground Footings cast in ground End of reinforcement Position not controlled by cover Spacing of bars or fitments in walls, slabs, beams or columns
Allowable Deviation -5, +10mm -10, +20mm -10, +40mm 50mm 10% or 15mm whichever is greater
Note: a positive value indicates the amount the cover may increase and a negative value indicates the amount the cover may decrease
Rebar
Polythene Membrane: Slab Area (m2) = No. of 200m2 rolls 180 Duct Tape: 2 rolls per 200m2 roll of Polythene membrane Strip Footings Trench Mesh: Footing Length (m) = No. of 6m lengths 5.4 Prefab Cages: Footing Length (m) = No. of 6m cages 5.4 Support Chairs: 7 chairs per 6m length/cage
Stock Bars: Allow for lapping of bars when calculating No. of Bars Tie Wire: 1.5 kg per tonne of rebar Spirals Diameter: Concrete dimension (mm) cover each side (mm) Pitch: Specified on drawing, maximum of half diameter of spiral No. of Turns: Round Up Coverage Length (m) + 3 ( Pitch (m) )
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Size limits The minimum diameter of bar which can be used with BAMTEC is 10mm. The largest diameter used is 32mm Class N 500PLUS REBAR. The minimum bar spacing is 50mm up to a maximum spacing of 400mm. BAMTEC comes in widths from 1.8m minimum to 15m. Maximum mass per carpet is approximately 1.6 Tonne.
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HANDIMESH is a range of general purpose welded mesh products. Available in 21 different specifications including: Pre-galvanised & bright wire Sheets & Rolls Half and full sheets Ideal for fencing, shelving, security, gates, safety, guarding and point-of-sale and is flush cut, saving you time in trimming.
G112A G112AHS G122AHS G113 G123 G224 G224HS G225 G234 G234HS G235 G445 G445A G444HS *B224 *B225 *B234 *B235 *B445A
*Made from bright wire
3.000 2.000 2.000 3.000 3.000 3.000 2.000 3.000 3.000 2.000 3.000 3.000 3.000 2.000 3.000 3.000 3.000 3.000 3.000
2.400 1.200 1.200 2.400 2.400 2.400 1.200 2.400 2.400 1.200 2.400 2.400 2.400 1.200 2.400 2.400 2.400 2.400 2.400
2.50@25 2.50@25 2.50@25 3.15@25 3.15@25 4.00@50 4.00@50 5.00@50 4.00@50 4.00@50 5.00@50 5.00@100 5.60@100 4.00@100 4.00@50 5.00@50 4.00@50 5.00@50 5.60@100
2.50@25 2.50@25 2.50@50 3.15@25 3.15@50 4.00@50 4.00@50 5.00@50 4.00@75 4.00@75 5.00@75 5.0@100 5.60@100 4.00@100 4.00@50 5.00@50 4.00@75 5.00@75 5.60@100
23 8 6 36 27 29 10 44 24 8 38 23 29 5 29 44 24 38 29
HANDIMESH ROLLS
G232A9 G232A12 G232A18 G442A12 G442A18 30.000 30.000 30.000 30.000 30.000 0.900 1.200 1.800 1.200 1.800 2.50@50 2.50@50 2.50@50 2.50@100 2.50@100 2.50@75 2.50@75 2.50@75 2.50@100 2.50@100 36 48 71 29 42
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TRUSSDEK
Truss Solid/Truss Solid
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Average saving in concrete depth in voided slabs (mm) (TRUSSDEK panels are precambered in the factory to prevent concrete ponding) TRUSSDEK Panel Code TRUSSDEK Composite Slab Type (see figures opposite) Truss-Voided/Truss-Voided Truss-Voided/Infill-Solid TD90 55 25 TD110 65 30 TD140 75 35 TD160 85 40 e.g. Average depth of a 200mm deep TRUSSDEK composite slab type Truss-Voided/Truss-Voided with TD140 panels equals 200 75 = 125mm
Overall depth of TRUSSDEK panels is 90, 110 or 140mm standard (Pre-punched holes in panel webs may be from 50 to 90mm deep and 90mm long)
TRUSSDEK
8000
TD110
7000
TD90
6000
TD160
5000 4000 Maximum TRUSSDEK panel span = 8000mm 3000 2000 100 150 200 250 300 350 400 450
TD140
500
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BOSFA
Rebar Solutions Reinforcing from design to installation. Rebar Solutions also contains details of construction systems including TRUSSDEK permanent formwork, ROMTECH tunnel reinforcement, FIBRESTEEL and FIBRECRETE. Mesh Solutions Reinforcing meshes available for different applications including: residential construction, low to medium-rise construction, high-rise commercial construction, industrial slabs and pavements, composite shear reinforcement, rural, mining and industrial solutions. Accessories Comprehensive details of a wide range of accessories including: bar chairs and steelfixing materials, dowels and accessories, key joint systems and jointing materials, couplers and mechanical splices; and Weepa sleeves and galvanised lintels.
Contact OneSteel Reinforcing to obtain a copy of these publications and save time, effort and money on your next reinforcing concrete project.
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Victoria
Altona North OneSteel Reinforcing Ph: 03 9207 2200 Fax: 03 9207 2270 Campbellfield OneSteel Reinforcing Ph: 03 9357 8855 Fax: 03 9357 8292 Dandenong OneSteel Reinforcing Ph: 03 9706 4321 Fax: 03 9706 4235 Geelong OneSteel Reinforcing Ph: 03 5248 3500 Fax: 03 5248 6315 Horsham OneSteel Reinforcing Ph: 03 5382 3192 Fax: 03 5381 1173 Ringwood OneSteel Reinforcing Ph: 03 9879 5360 Fax: 03 9870 0575
Queensland
Brisbane OneSteel Reinforcing Ph: 07 3845 5655 Fax: 07 3845 5697 Cairns OneSteel Reinforcing Ph: 07 4045 5955 Fax: 07 4045 5922 Carole Park OneSteel Reinforcing Ph: 07 3271 2099 Fax: 07 3271 2950 Cleveland OneSteel Reinforcing Ph: 07 3821 3222 Fax: 07 3821 3233 Gladstone OneSteel Reinforcing c/- OneSteel Metaland Ph: 07 4972 8033 Fax: 07 4972 8066 Gold Coast OneSteel Reinforcing Ph: 07 5594 0599 Fax: 07 5594 0495 Mackay OneSteel Reinforcing Ph: 07 4955 1922 Fax: 07 4955 2183
Maroochydore OneSteel Reinforcing Ph: 07 5445 1561 Fax: 07 5445 1038 Rockhampton OneSteel Reinforcing Ph: 07 4927 9155 Fax: 07 4922 2773 Strathpine OneSteel Reinforcing Ph: 07 3205 6766 Fax: 07 3205 4722 Toowoomba OneSteel Reinforcing Ph: 07 4633 3800 Fax: 07 4633 3690 Townsville OneSteel Reinforcing Ph: 07 4775 5100 Fax: 07 4775 1222
Tasmania
Hobart OneSteel Reinforcing Ph: 03 6273 0300 Fax: 03 6273 0315 Launceston OneSteel Reinforcing Ph: 03 6334 3410 Fax: 03 6334 3412
Western Australia
Perth OneSteel Reinforcing Ph: 08 6332 3111 Fax: 08 6332 3149
Northern Territory
Darwin OneSteel Reinforcing Ph: 08 8947 0330 Fax: 08 8947 0358
South Australia
Adelaide OneSteel Reinforcing Ph: 08 8349 8666 Fax: 08 8349 7555
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National Office: Level 6, 205 Pacific Hwy, St Leonards NSW 2065. Locked Bag 3050, Artarmon NSW 1570. Telephone: (61 2) 8424 9800. Facsimile: (61 2) 9966 0702. Email: 500PLUS@reinforcing.com
This information is provided as a service to those interested in steel reinforcement. Since the information is provided for general guidance only, and in no way replaces the services of professional consultants on particular projects or subjects, no legal liability can be accepted by OneSteel Reinforcing Pty Limited for its use. Not all products are available in all locations. We reserve the right to amend specifications without notice. 500PLUS REIDBAR, 500PLUS REBAR, 500PLUS ADVANCED DESIGN, ONEMESH500, UTEMESH, REOMESH, TRUSSDEK, BAMTEC, ONESLAB, POOLSTEEL, IRONBARK, HANDIMESH, ROMTECH, FIBRESTEEL, FIBRECRETE, MINEMESH, REODATA and TEMPCORE are trademarks authorised for use by OneSteel Reinforcing Pty Limited ABN 22 004 148 289. OneSteel Reinforcing REBAR and REOMESH products are independently certified by ACRS the Australian Certification Authority for Reinforcing Steels to confirm compliance to Australian Standards.
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OSR526
CM 1
10
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