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1 PNUMAINT
2 PNUMACHK
*1 *2
3 SILO_B 4 SILO_E
5 BLOWTRS
6
*3
*4
*1 SET1ST = “FA9601B”
*2 SET1ST = “FA9601E”
*3 SILO CHANGE FL = ON
*4 PNEUMA END FL = ON
PNUMAINT
SET
PNUMACHK
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 1 3/12/2007 1
PNUMAINT
POWER FAILURE
N
OR
IA FAILURE
OR
EM. SW = ON
STOP
PNEUMA INT SEQ
WAIT
delay 5000
5 SEC
N
FF501.BSTS = RUN
STOP FF501
FF501 SEQ MAIN SEQ
END
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 2 3/12/2007 1
PNUMACHK
Y
PI601.PV > PI601HH
Y
PI601HH :
PI601 HI HI SET
PI601 PRESSURE VERY HIGH
N
SET1ST = FA9601B
case "FA9601B"
N
B_GRADE = GRADE Y
OR
B_GRADE = 0
FA9601B SILO
GRADE MISS MATCH
LA9601B.PV = ON N
OR
LA9602B.PV = ON
L02: Y
A B
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 2 04/06/2008 2
A B
Y
SET1ST = FA9601E
case "FA9601E"
N
E_GRADE = GRADE Y
OR
E_GRADE = 0
N
goto L05:
FA9601E SILO
GRADE MISS MATCH
LA9601E.PV = ON N
OR
LI9602E.PV >= E_LEVHH goto B:
goto L04: Y
SILO NO SELECT
FA9601E SILO LEVEL HIGH
STOP
XC9601B
XC9601E
N
Y
SET1ST = FA9601B SILO_B
Y
SET1ST = FA9601E SILO_E
N
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 2 3/12/2007 1
PNUMACHK
POWER FAILURE
OR N
IA FAILURE
OR
EM. SW = ON
STOP
WAIT
5 SEC
N
FF501.BSTS = RUN
STOP FF501
FF501 SEQ MAIN SEQ
END
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 3 3/12/2007 1
SILO_B
N
XV9602B = CLOSE
Y
FA9602B SILO DISCHARGE
VALVE OPEN
B_GRADE = GRADE N
OR
B_GRADE = 0
SET
SETNOW = SET1ST
SET1ST = SET2ND
SET2NDN= [ ]
B_GRADE = GRADE
NOWGRADE = B_GRADE
ST1GRADE = ST2GRADE
ST2GRADE = [ ]
STOP
XC9601B
XC9601E
OPEN (F)
XV9603
RUN
XC9601B
XC9601B
SET
BLOWTRS
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 3 3/12/2007 1
SILO_B
POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON
N
FEED BACK ERROR TAG :
Y XV9603
FEED BACK ERROR
XV9602B
FB ERR !
N
CHECK OUTPUT !
N
PI601.PV > PI601HH
STOP
SILO_B SEQ
DELAY
5 SEC
N
FF501.BSTS = RUN
STOP FF501
FF501 SEQ MAIN SEQ
END
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 4 3/12/2007 1
SILO_E
N
XV9601E = CLOSE goto L01:
Y
FA9601E SILO DISCHARGE
VALVE OPEN
N
XV9602E = CLOSE goto L02:
Y
FA9602E SILO DISCHARGE
VALVE OPEN
N
XV9603E = CLOSE
xv9603e.pv<>0
Y
FA9603E SILO DISCHARGE
VALVE OPEN
A
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 4 3/12/2007 1
E_GRADE = GRADE N
OR
E_GRADE = 0
SET
SETNOW = SET1ST
SET1ST = SET2ND
SET2NDN= [ ]
E_GRADE = GRADE
NOWGRADE = E_GRADE
ST1GRADE = ST2GRADE
ST2GRADE = [ ]
STOP
XC9601B
XC9601E
CLOSE (F)
XV9603
RUN
XC9601E
SET
BLOWTRS
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 4 3/12/2007 1
SILO_E
POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON
FEED BACK ERROR TAG :
N XV9603
XV9601E
Y XV9602E
FEED BACK ERROR XV9603E
FB ERR !
N
CHECK OUTPUT !
N
PI601.PV > PI601HH
STOP
SILO_E SEQ
DELAY
5 SEC
N
FF501.BSTS = RUN
STOP FF501
FF501 SEQ MAIN SEQ
END
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 5 04/06/2008 2
BLOWTRS
SET
GB601 RUN CHECK = OFF S2SW604
S2SW605 JF601 RUN CHECK = OFF
SILO LEVEL HIGH FL = OFF S2SW602
SILO CHANGE FL = OFF S2SW601
S2SW601 PNEUMA END FL = OFF
N
GB601 = STOP
RUN (F)
GB601
GB601
SET
GB601 RUN CHECK = ON
WAIT P602BLWT :
ERRPRETM PI601 BLOW TRANSFER
PI601.PV > P601BLWT ERRPRETM :
ERROR PRESS TIME
Y
BLOW TRANSFER TIME OVER
N
JF601 = STOP
MAIN SEQ STOP
JF601
SET
JF601 RUN CHECK = ON
B
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 5 3/12/2007 1
SETNOW = FA9601B Y
AND
LA9602B = ON
N
FA9601B SILO LEVEL HI HI.
SETNOW = FA9601E Y
AND
LI9602E.PV >= E_LEVHH
LA9601E = ON
FA9601E SILO LEVEL HI HI.
SET
SILO LEVEL HIGH FL = ON S2SW602:SILO LEVEL HIGH FL
C
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 5 04/06/2008 2
C B
Y
SILO LEVEL HIGH FL = ON
S2SW602
N SET
SILO CHANGE FL = ON
N
SILO CHANGE FL = ON
Y
N
PNEUMA END FL = ON
SET
Y
JF601 RUN CHECK = OFF S2SW605
PNEUMA END FL = OFF S2SW603 SET
JF601 RUN CHECK = OFF S2SW605
STOP (F)
STOP (F) JF601TM :
JF601
JF601 JF 601 WAIT TIME 1-2 MIN
PI601END :
WAIT PI601 PRESS END SEQ
WAIT
JF601TM
OR JF601TM
PI601 < PI601END OR
PI601 < PI601END
SET SET
GB601 RUN CHECK = OFF S2SW604
GB601 RUN CHECK = OFF S2SW604
CLOSE (F)
PNUMACHK
XV9603
END
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 5 04/06/2008 2
BLOWTRS
POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON
Y
FEED BACK ERROR
FEED BACK ERROR TAG:
GB601
FB ERR! JF601
CHECK OUTPUT
Y
PI601 > PI601HH
PI601 HH
N
GB601 = STOP
AND Y
S2SW604 GB601 RUN CHECK= ON
AND
S2SW601 SILO CHANGE FL = OFF
GB601 = STOP
JF601 = STOP
AND Y
S2SW605 JF601 RUN CHECK= ON
AND
S2SW601 SILO CHANGE FL = OFF
JF601 = STOP
N
B
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 5 04/06/2008 2
STOP
PNEUMA MAIN SEQ
SET
JF601 RUN CHECK = OFF S2SW605:JF601 RUN CHECK
FL
CLOSE
JF601
WAIT
JF601WAITTM JF601WTM
SET
GB601 RUN CHECK = OFF S2SW604:GB601 RUN CHECK FL
STOP
GB601
N
FF501.BSTS = RUN
STOP FF501
FF501 SEQ MAIN SEQ
WAIT
GB601 = STOP
JF601 = STOP
END
FA304 MAIN SEQ SFC
1 RECOINIT
T1
2 RECOCHK
T2
6 NASH2
T6
7 RECOEQUZ 8 9
T7
10 TRSCHECK
T8
11 RECTRANS
T9
12 TRSRINS
T10
13 TRSWASH
T11
14
RECOINT
XV326 = OPEN
OR
XV327 = OPEN
OR
XV375 = OPEN
OR
XV378 = OPEN
OR
XV379H = OPEN
OR
XV380 = OPEN
OR
XV381 = OPEN
OR
XV382 = OPEN
OR
XV383 = OPEN
INTERGER FUNCTION FA304CHK OR Y
XV385 = OPEN
OR
XV393 = OPEN
OR
FA304 VALVE
XV394 = OPEN
CONDITION NOT READY
OR
XV395 = OPEN
OR
XV396 = OPEN
OR
XV398 = OPEN
MAIN SEQ STOP
OR
XV397 = OPEN
OR
XV343 = OPEN
OR
XV387 = OPEN
OR
JF302 = RUN
RECOCHK
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 1 12/11/2007 1
RECOINIT
POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON
STOP
RECOINT SEQ
WAIT
2 SEC
END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 2 12/11/2007 1
RECOCHK
GA401 = RUN N
GA401 STOP
Y
N
GA402 = RUN
GA402 STOP
Y
GA303 = RUN N
GA303 STOP
Y
FA401LL = ON Y
FA402LL = ON Y
LA315 = HI Y
Y
LI308.PV > LI308HH LI308HH:
FA304 LEVEL H.HIGH
FA304 LEVEL H.HIGH
N CHECK PC305 MV SET
AND CHANGE HH SET
REPORT RECOSTTM :
RECOSTTM RECOVERY START TM.
MAIN SEQ STOP
RECOSTRP RECOSTRP :
RECOSTRT RECOVERY START PRS
RECOSTRT :
RECOVERY START TMP
GD304_1 = STOP Y
AND
FA304 AG CHECK FL = ON S1SW361
FA304 AGITATOR
N NOT READY
NASH1
MAIN SEQ STOP
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 2 12/11/2007 1
RECOCHK
POWER FAILURE
OR
IA FAILURE N
OR
EM.SW = ON
STOP
RECOCHK SEQ
WAIT
2 SEC
END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 3 3/06/2008 2
NASH1
SET
PC305
MODE = MAN. MV = 0
RUN (F)
GB 402
SET S1SW362
GB402 RUN CHECK FL = ON
WAIT
5 SEC
OPEN (F)
XV402
XV382
SET
PC305. NASHMVIN :
MV = NASHMVIN NASH1 MV INITIAL
WAIT
NASHMVTM SEC NASHMVTM :
NASH1 MV UP TIMER
SET
PC305. NASHMVUP :
MV = PC305.MV+NASHMVUP NASH1 MV1UP
WAIT
NASHMVTM SEC NASH1MV :
NASH1 PC305 MV
N
PC 305.
MV > NASH1MV
SET
PC305.MV = NASH1MV
NASH1PRS :
NASH1 FINISH PRESS.
WAIT ERNASH1 :
PC305 PV ERNASH1 TIME UP NASH1 ERROR TIME
< NASH1PRS
Y NASH-1 TIME OVER
A
NASH1
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 3 03/06/2008 2
REPORT
REPORT=NS1FINTM NS1FINTM :
NS1FINTM=HOUR,MIN,SEC NASH1 FINISH TIME
NS1FINTM
NAS1HCMV=PC305.MV NAS1HCMV
NAS1HCMV
NAS1FINP=PC305.PV NASH1 HC MV
NAS1FINP
NAS1FINP
NAS1FINT NAS1FINT=TI310.PV
NASH1 FINISH PRESS
NAS1FINT
NASH1 FINISH TEMP
SET
STOP (F)
GB402
NASH2
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 3 03/06/2008 2
NASH1
POWER FAILURE
OR Y
IA FAILURE
OR
EM. SW = ON
Y
FEED BACK ERROR TAG
FEED BACK ERROR
XV402 XV382
GB402
FB ERR!
N CHECK OUTPUT!
Y
GB802 = STOP
N GB802 STOP
Y
XV803 = CLOSE
Y
GA401 = STOP
N GA401 STOP
Y
GA402 = STOP
Y
GA303 = STOP
GA303 STOP
N
FA303 LEVEL
H. HIGH
N
Y
FA402LL = ON AND
GB402.PV = RUN
GB402 FLOW L. LOW
N
C A B
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 3 12/11/2007 1
C A B
Y
LA315 = HI
FA304
N
FOAMING TROUBLE
COMMON DATA : PLYDIS
Y PC403HH :
PC403.PV > PC403HH
FA403 PRESS H.HIGH
FA403
N PRESS H.HIGH
N GB 402 STOP
STOP
NASH1 SEQ
SET
PC305 MODE = MAN MV = 0
CLOSE
XV382
WAIT NASHDLY :
NASH FIN DELAY TIME
NASHDLY SEC
SET
GB402 RUN CHECK FL = OFF S1SW362
D
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 3 12/11/2007 1
SET
XV402 = CLOSE
GB402 = STOP
WAIT
XV382 = CLOSE
XV402 = CLOSE
GB402 = STOP
WAIT
REC. HEAT2 SEQ FINISH S1SW374:RECHEAT2 SEQ FINISH = OFF
OR
REC. HEAT2 STOP SEQ FINISH S1SW375:RECHEAT2 SEQ FINISH = OFF
END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 4 03/06/2008 2
WAIT
NASH1MV :
PC305. MV > NASH1MV NASH1 PC305 MV
OR
REC HEAT2 END SIGNAL = ON SIGNAL
REHEEND2 REHEEND2 :
FROM FA304 NASH
S1SW364:REC HEAT2 END SIGNAL
Y
A REC HEAT2 END SIGNAL = ON
SET
REC HEAT START FL = ON S1SW363:REC HEAT START
OPEN (F)
XV327
WAIT
RECHTTM:
RECHTTM SEC HEAT UP DELAY TIME
CLOSE (F)
XV327
OPEN (F)
XV326
A B C
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 4 03/06/2008 2
A B C
WAIT RECTEMP :
RECOVERY TEMP
TI310. PV < RECTEMP-RECHTLO RECHTLO :
OR HEAT UP LOW
SIGNAL
REC HEAT2 END SIGNAL = ON
REHEEND2
SET
REC HEAT START FL = OFF
S1SW363.PV=0
S1SW374:REC HEAT2 SEQ FINISH =off
END
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 4 03/06/2008 2
RECHEAT2
FB ERR!
N
CHECK OUTPUT!
N
(PC901.PV-PC305.PV) < STMPRES STMPRES :
STEAM PRESS DEV
LS PRESS LOW
CLOSE
XV327
WAIT
2 SEC
CLOSE
XV326
WAIT
XV326 = CLOSE
WAIT
5 SEC
WAIT
XV327 = CLOSE
S1SW375:REC HEAT2 STOP SEQ
FINISH=off
END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 6 03/06/2008 2
NASH2
SET NASHMVIN :
PC305 NASH1 MV INITIAL
MODE = MAN. MV =
NASHMVIN
RUN (F)
GB402
OPEN (F)
XV404
RUN (F)
GB401
SET
OPEN (F)
XV403
CLOSE (F)
XV402
OPEN (F)
XV382
NASH2PRS :
Y NASH2 FIN PRESS
PC305.PV < NASH2PRS
PC305.PV<%%.NASH2PRS
N Y
SET
PC305
NASHMVUP :
MV = PC305.MV+NASHMVUP
NASH1 MV UP
WAIT
NASHMVTM :
NASHMVTM SEC NASH1 MV TIMER
B A D
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 6 03/06/2008 2
B A
N NASH2MV :
PC305.MV > NASH2MV NASH2 PC305 MV SET
SET
PC305. MV = NASH2MV
D
WAIT
PC305 ERNASH2 TIME UP NASH2PRS :
PV < NASH2PRS NASH2 FINISH PRESS
ERNASH2 :
NASH-2 TIME OVER
Y NASH2 ERROR TIME
WAIT
2 SEC
MAIN SEQ STOP
SET
PC305.MH = PC305.MV
SET
PC305.MODE = AUT
Y
VACUUM START REPORT FINISH = ON
S1SW367 N
REPORT VACSTRTM :
VACSTRTM VACUUM START TIME
SET
Y
NASH2 FIN TIME.BSTS = PAUS
N
NASH2 FIN TIME.BSTS = CTUP
START RESTART
NASH2 FIN TIME NASH2 FIN TIME
C
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 6 03/06/2008 2
WAIT
NASH2 FIN TIME.BSTS = CTUP EREQTEMP TIME UP EREQTEMP :
AND EQUALIZE TEMP ERROR
TI310.PV > RECTEMP - RECHTLO RECTEMP :
RECOVERY TEMP
Y
NASH-2 TIME OVER RECHTLO :
HEAT UP LOW
S1SW374
N
S1SW364.PV=1
SIGNAL FA304 REHEEND2 :
REHEEND2 REC HEAT2 RECHEAT2 SEQ REC HEAT2 END SIGNAL
END SIGNAL
WAIT
REC HEAT2 SEQ FINISH = ON S1SW374
NAS2HCMV :
REPORT
NASH2 HC MV
NAS2HCMV NAS2HCMV:F32:5.1 NAS2FINP :
NAS2FINP NAS2FINP:F32:3.2 NASH2 FINISH PRESS
NAS2FINT
NAS2FINT:F32:5.2 NAS2FINT :
NASH2 FINISH TEMP
SET
PC305
MODE = MAN. MV = 0
CLOSE (F)
XV382
CLOSE
XV404
XV403
SET
GB401 RUN CHECK FL = OFF S2SW366.PV=0
GB402 RUN CHECK FL = OFF S2SW362.PV=0
C
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 6 12/11/2007 1
STOP
GB401
GB402
WAIT
XV404 = CLOSE
XV403 = CLOSE
GB401 = STOP
GB402 = STOP
%%.NASH2=2
RECOEQUZ
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 6 03/06/2008 2
NASH2
POWER FAILURE
OR Y
IA FAILURE
OR
EM. SW = ON
Y
FEED BACK ERROR FEED BACK ERROR TAG
XV404 XV403
FB ERR! XV402 XV382
N CHECK OUTPUT! GB402 GB401
Y
GA401 = STOP
N GA401 STOP
Y
GB802 = STOP
N GB802 STOP
Y
XV803 = CLOSE
N GA402 STOP
Y FA401LL :
GA303 = STOP GB401 FLOW L. LOW
N GA303 STOP
Y
LC302.PV > LC302HH
FA303 LEVEL
N
H. HIGH
FA401LL = ON AND Y
GB401.PV = RUN
C A B
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 6 12/11/2007 1
C A B
Y
LA315 =HI
FA304
N FOAMING TROUBLE
Y
PC403.PV > PC403HH
FA403
N
PRESS H. HIGH
N GB 401 STOP
N GB 402 STOP
GD304_1 = STOP
AND
N FA304 AG CHK FLAG = ON S1SW361
STOP
NASH 2 SEQ
D
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 6 12/11/2007 1
Y
NASH2 FIN TIME.BSTS = CTUP
S1TM351:NASH2 FIN TIME
N
PAUS
NASH 2 FIN TIME
SET
CLOSE
XV382
WAIT
NASHDLY SEC NASHDLY :
NASH FINISH DELAY TIME
CLOSE
XV402
XV403
XV404
SET
STOP
GB401
GB402
WAIT
XV382 = CLOSE
XV402 = CLOSE
XV403 = CLOSE
XV404 = CLOSE
GB401 = STOP
GB402 = STOP
WAIT
REC HEAT2 SEQ FINISH S1SW374:REC HEAT2 SEQ FINISH =off
OR
REC HEAT2 STOP SEQ FINISH S1SW375:REC HEAT2 STOP SEQ
FINISH=off
END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 7 03/06/2008 2
RECOEQUZ
OPEN (F)
XV379H
XV401
XV403
SET
PC305 EQUMVSET :
MODE= MAN .MV= EQUMVSET EQUALIZE MV SET
OPEN (F)
XV386
WAIT EQUDLY1 :
EQUDLY1 SEC EQUALIZE DELAY TIME1
CLOSE (F)
XV386
SET
PC305
MODE = MAN. MV = 0
WAIT EQUDLY2 :
EQUDLY2 SEC EQUALIZE DELAY TIME2
A
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 7 12/11/2007 1
OPEN
XV379F
WAIT
XVOPENTM TIME UP XVOPENTM :
XV379O = OPEN
XV OPEN TIME
TRSCHECK
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 7 12/11/2007 1
RECOEQUZ
POWER FAILURE
OR Y
IA FAILURE
OR
EM. SW = ON
Y
FEED BACK ERROR TAG
FEED BACK ERROR
XV401 XV403
XV386 XV379H
FB ERR!
N
CHECK OUTPUT!
Y
GA303 = STOP
N GA303 STOP
Y
LA315 =HI
N FA304
FOAMING TROUBLE
Y
GB801 = STOP
N GB801 STOP
Y
GB802 = STOP
N GB802 STOP
N GD304_1= STOP
AND
FA304 AG CHK FLAG = ON S1SW361
A
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 7 03/06/2008 2
STOP
EQUALIZE SEQ
SET
PC305 MODE = MAN MV = 0
CLOSE
XV379H
XV379F
XV401
XV403
XV386
WAIT
XV379H =CLOSE
XV401 =CLOSE
XV403 = CLOSE
XV386 =CLOSE
WAIT
REC HEAT2 SEQ FINISH S1SW374
OR
REC HEAT2 STOP SEQ FINISH S1SW375
END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 10 03/06/2008 2
TRSCHECK
OPEN
XV379H
XV379F
WAIT XVOPENTM :
XVOPENTM TIME UP XV OPEN TIME
XV379O = OPEN
Y
XV379 NOT OPEN
SET
EI305.LL = 0
LI309.LL = 0
Y
SURRY A TO B FL = ON
S2SW511
S2SW501A
N
FA501A NO FL = OFF Y
AND
FA501B NO FL = OFF
S2SW501B
N
SLURRY TANK
NOT READY
[ A TO B]
Y
SURRY A TO C FL = ON
S2SW512
SLURRY TANK
NOT READY
[ A TO C]
SLURRY TRANSFER
ROUTE NOT SELECT
MAIN SEQ STOP
GA501A = STOP
OR Y
GA502 = STOP
OR
GD501A-3 = STOP
SLURRY TRANSFER
N
CONDITION CHECK
WAIT
SLUTKLV :
LI501A.PV < SLUTKLV MAIN SEQ STOP SLURRY TANK LEVEL
AND
DA501 WASH FLAG = OFF S2SW502
AND
DA501.STATUS = RUN
WAIT
GRADE(DA501) = GRADE
OR
GRADE(DA501) = 0
SET
REPORT
TRSSTRTM
RECTRANS
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 10 12/11/2007 1
TRSCHECK
POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON
Y
FEED BACK ERROR FEED BACK ERROR TAG
XV379H
FB ERR!
CHECK OUTPUT!
N
GD304_1 = STOP Y
AND
FA304 AG CHK FLAG = ON S1SW361
Y
GB801 = STOP
N GB801 STOP
Y
GB802 = STOP
N GB802 STOP
N
XV803 = CLOSE
STOP
CLOSE
XV379H
XV379F
A
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 10 03/06/2008 2
WAIT
XV379H = CLOSE
WAIT
2 SEC
END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 11 12/11/2007 1
RECTRANS
OPEN
XV379H
XV379F
OPEN (F)
XV380
WAIT
XVOPENTM TIME UP XVOPENTM :
XV379O = OPEN XV OPEN TIME
Y
DPW FEED FINISH FL = ON
MAIN SEQ STOP
S1SW368
N
N TRSSTRLV :
LI309.PV < TRSSTRLV
TRANSFER START LEVEL
RUN (F)
GA307
SET
GA307 RUN CHECK FL = ON S2SW370:GA307 RUN CHECK FL
OPEN (F)
XV375
WAIT
ERTRSUPL TIME UP ERTRSUPL :
LI309.PV > TRSSTRLV TRANS LEVEL UP ERROR
Y
FA304 TRANSFER
LINE TIME OVER
XV375
SET
GA307 RUN CHECK FL = OFF
S1SW370:GA307 RUN CHECK
FL
B A
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 11 03/06/2008 2
B A
STOP (F)
GA307
SET
DPW FEED FINISH FL = ON
S1SW368
OPEN (F)
XV385
XV393
XV394
XV398
RUN (F)
GA302
SET
GA302 RUN CHECK FL = ON S1SW369.PV=1
SET
LI309.LL = TRSFINLV TRSFINLV :
TRANSFER FINISH LEVEL
WAIT
ERTRSCK1 TIME UP
LI308.PV < TRSCHKLV TRSCHKLV :
TRANSFER CHECK LEVEL
ERTRSCK1 :
Y
TRANSFER CHECK TRANSFER LEVEL DW1 ERR
LEVEL TIME OVER
SET
LI309.LL = 0
MAIN SEQ STOP
WAIT
ERTRSCK2 TIME UP
LI309.PV < AGCHGLV AGCHGLV :
AGITATOR CHANGE LEVEL
Y ERTRSCK2 :
AGITATOR CHENGE TRANSFER LEVEL DW2 ERR
LEVEL TIME OVER
SET
FA304 AG CHK FL = OFF
S1SW361.PV=0 MAIN SEQ STOP
STOP (F)
GD304_1
C
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 11 03/06/2008 2
WAIT AGDLYTM :
AGDLYTM SEC AGITATOR CHG TIME
RUN (F)
GD304_2
SET
FA304 AG CHK FLAG = ON S1SW361
WAIT
ERTRSFIN TIME UP TRSFINLV :
LI309.PV < TRSFINLV TRANSFER FINISH LEVEL
ERTRSFIN :
Y TRANSFER FIN LEVEL ERR
TRANSFER FIN LEVEL
TIME OVER
SET
GA302 RUN CHECK = OFF
S1SW369.PV=0
STOP (F)
GA302
REPORT TRSFINTM :
TRSFINTM TRANSFER FINISH TIME
TRSRINS
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 11 03/06/2008 2
RECTRANS
POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON
Y
FEED BACK ERROR
FEED BACK ERROR TAG
FB ERR! XV380 XV393
N
CHECK OUTPUT! XV379H XV394
XV385 XV398
XV375 GA307
LI501A.PV > LI501AHH GA302 GD304_1
AND Y GD304_2
S2SW511 [ SLURRY A TO B FL = ON OR
SLURRY A TO C FL = ON] LI501AHH
FA501A LEVEL FA501A LEVEL H.HIGH
S2SW512 N H.HIGH
Y
LI309.ALRM = “LL”
XV395 = OPEN Y
O XV396 = OPEN
XV397 = OPEN
FD302 XSV
N MISS ACTION
Y
XV803 = CLOSE LI309LL :
FA310 LEVEL L.LOW
XV803 CLOSE
N
Y
GB801 = STOP
GB801 STOP
N
Y
GB802 = STOP
GB802 STOP
C A B
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 11 12/11/2007 1
C A B
Y
XV511 = CLOSE
N XV511 CLOSE
N GA302 STOP
N GA307 STOP
STOP
RECOV TRANS SEQ
Y
GD304_1 = RUN
GD304_1.PV==0
N
WAIT
AGDLYTM :
AGDLYTM AGITATOR CHG TIME
RUN
GD304_2
D
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 11 12/11/2007 1
CLOSE
XV379H
XV379F
XV380
XV375
XV385
XV393
XV394
XV398
SET
STOP
GA307
GA302
WAIT
XV379H = CLOSE
XV380 = CLOSE
XV375 = CLOSE
XV385 = CLOSE
XV393 = CLOSE
XV394 = CLOSE
XV398 = CLOSE
GA307 = STOP
GA302 = STOP
Y
LC305.PV < LC305LL LC305LL :
FA306 LEVEL L.LOW
N
OPEN
XV380
RUN
GA307
WAIT
2 SEC
OPEN
XV375
G F H
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 11 03/06/2008 2
WAIT
LI309.PV > RISFINLV ERTRSSP TIME UP RISFINLV :
OR RINSE FINISH LEVEL
LC305.PV < LC305LL ERTRSSTP :
Y [RECTRANS] TRANSFER STOP ERROR
STOP SEQ
CLOSE NOT CONDITION
XV375
J01
WAIT
2 SEC
STOP
GA307
Y GOTO H LI305LL :
LC305.PV < LC305LL
FA306 LEVEL L.LOW
OPEN
XV393
XV394
XV398
WAIT
5 SEC
RUN
GA302
WAIT
RISSTPLV :
LI309.PV < RISSTPLV ERTRSSTP TIME UP RINS STOP LEVEL
OR
ERTRSSTP :
LC305.PV < LC305LL
TRANSFER STOP ERROR
[RECTRANS]
STOP SEQ
NOT CONDITION
CLOSE
XV393
XV394
XV398
STOP
GA302
I H
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 11 03/06/2008 2
G I H
Y LI305LL :
LC305.PV < LC305LL
FA306 LEVEL L.LOW
SET
WASHCTS.PV= WASHCTS.PV+1
N
WASHCTS.PV> RISWSCT RISWSCT :
RINS STOP WASH COUNT
STOP
GA302
GA307
CLOSE
XV380
XV393
XV394
XV398
XV375
WAIT
XV380 = CLOSE
XV393 = CLOSE
XV394 = CLOSE
XV398 = CLOSE
XV375 = CLOSE
GA302 = STOP
GA307 = STOP
SET
WASHCTS.PV =0
END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 12 03/06/2008 2
TRSRINS
OPEN
XV379H
XV379F
OPEN (F)
XV385
XV380
XVOPENTM :
WAIT XV OPEN TIME
XVOPENTM TIME UP
XV379O = OPEN
Y
TRANSFER RINSE FINISH FL = ON
S1SW371
N
F
RUN (F)
JF302
SET
JF302 RUN CHECK FL = ON S1SW372:JF302 RUN CHECK
FL
RUN (F)
GA307
SET
GA307 RUN CHECK = ON S1SW370:GA307 RUN CHECK FL
OPEN (F)
XV383
A
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 12 03/06/2008 2
WAIT
B ERRISTM1 TIME UP
LI309.PV > RISLVUP1 RISLVUP1 :
RINSE LEVEL UP1
Y RINSE LEVEL UP1 ERRISTM1:
TIME OVER RINSE LEVEL UP1 ERROR
WAIT
ERRISTM2 TIME UP
LI309.PV > RISLVUP2 RISLVUP2 :
RINSE LEVEL UP2
Y RINSE LEVEL UP2 ERRISTM2 :
TIME OVER RINSE LEVEL UP2 ERROR
OPEN (F)
XV393
XV394
XV398
RUN (F)
GA302
SET
GA302 RUN CHECK FL = ON S1SW369
WAIT
ERRISTM3 TIME UP
LI309.PV < RISSTPLV RISSTPLV :
RINSE STOP LEVEL
Y RINSE STOP LEVEL ERRISTM3 :
TIME OVER RINSE STOP LEVEL ERROR
C
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 12 12/11/2007 1
B C F
STOP (F)
GA302
SET
TRSRISCN = TRSRISCN + 1 TRSRISCN :
RINSE COUNTER ACT
N
TRSRISCN > TRSRISCT TRSRISCT :
RINSE COUNTER SET
Y
SET
S1SW37 TRANSFER RINSE FINISH FL = ON
1 JF302 RUN CHECK FL = OFF S1SW372:JF302 RUN CHECK
GA307 RUN CHECK FL FL
= OFF S1SW370:GA307 RUN CHECK FL
CLOSE (F)
XV383
STOP (F)
GA307
STOP (F)
JF302
CLOSE (F)
XV385
SET
FA304 AG CHK FLAG = OFF S1SW361
STOP (F)
GD304_2
N
LI309.PV < RISFINLV RINFINLV :
RINSE FINISH LEVEL
E D
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 12 03/06/2008 2
E D
RUN (F)
GA307
SET
GA307 RUN CHECK FL = ON S1SW370:GA307 RUN CHECK FL
OPEN (F)
XV375
WAIT RISFINLV :
ERRISTM4 TIME UP RINSE FINISH LEVEL
LI309.PV > RISFINLV ERRISTM4 :
RINSE FINISH LEVEL ERROR
Y RINSE FINISH LEVEL
TIME OVER
SET
GA307 RUN CHECK FL = OFF S1SW370:GA307 RUN CHECK FL
STOP (F)
GA307
end if
CLOSE
XV379F
CLOSE (F)
XV384
XV393
XV394
XV380
XV398
XV379H
REPORT RINSFNTM :
RINSFNTM RINSE FINISH TIME
TRSWASH
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 12 03/06/2008 2
TRSRINS
POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON
XV395 = OPEN Y
O XV396 = OPEN
XV397 = OPEN
FD302 XSV
N MISS ACTION
Y
XV511 = CLOSE
N XV511 CLOSE
Y
XV803 = CLOSE
XV803 CLOSE
N
Y
GB801 = STOP
N GB801 STOP
GB802 = STOP Y
GB802 STOP
N
C A B
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 12 12/11/2007 1
C A B
N GA302 STOP
N GA307 STOP
N JF302 STOP
N GD304_2= STOP
AND
S1SW361 FA304 AG CHK FL = ON
STOP
TRANS RINS SEQ
CLOSE
XV379H
XV379F
XV380
XV375
XV385
XV393
XV394
XV398
XV383
D
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 12 12/11/2007 1
SET
GA307 RUN CHECK FL = OFF
GA302 RUN CHECK FL = OFF
JF302 RUN CHECK FL = OFF
STOP
GA307
GA302
JF302
WAIT
XV379H = CLOSE
XV383 = CLOSE
XV380 = CLOSE
XV375 = CLOSE
XV385 = CLOSE
XV393 = CLOSE
XV394 = CLOSE
XV398 = CLOSE
GA307 = STOP
GA302 = STOP
JF302 = STOP
Y
LC305.PV < LC305LL LI305LL :
FA306 LEVEL L.LOW
OPEN
XV380
RUN
GA307
WAIT
2 SEC
OPEN
XV375
G E F
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 12 03/06/2008 2
WAIT
LI309.PV > RISFINLV ERRINSSP TIME UP
OR
LC305.PV < LC305LL RISFINLV :
Y [TRSRINS] RINSE FINISH LEVEL
STOP SEQ ERRINSSP :
CLOSE NOT CONDITION RINSE STOP ERROR
XV375
WAIT
2 SEC
STOP
GA307
Y
LC305.PV < LC305LL GOTO F
LC305LL :
N FA306 LEVEL L.LOW
OPEN
XV393
XV394
XV398
WAIT
5 SEC
RUN
GA302
WAIT
LI309.PV < RISSTPLV ERRINSSP TIME UP
OR
LC305.PV < LC305LL RISSTPLV :
RINS STOP LEVEL
[TRSRINS]
ERRINSSP :
STOP SEQ
RINSE STOP ERROR
STOP NOT CONDITION
GA302
CLOSE
XV393
XV394
XV398
WAIT
XV393 = CLOSE
XV394 = CLOSE
XV398 = CLOSE
GA302 = STOP F
H
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 12 03/06/2008 2
G H F
Y LI305LL :
LC305.PV < LC305LL
FA306 LEVEL L.LOW
SET
WASHCTS.PV= WASHCTS.PV+1
%%.WASHCTS
N RISWSCT :
WASHCTS.PV> RISWSCT RINSE STOP WASH COUNT
STOP
GA307
GA302
CLOSE
XV380
XV393
XV394
XV398
XV375
SET
WASHCTS.PV = 0
WAIT
XV380 = CLOSE
XV393 = CLOSE
XV394 = CLOSE
XV398 = CLOSE
XV375 = CLOSE CONFIRM ACK
GA302 = STOP
GA307 = STOP
END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 13 12/11/2007 1
TRSWASH
OPEN (F)
XV395
XV397
WAIT TRSWSTM1 :
TRSWSTM1 SEC %%.TRSWSTM1 TRANSFER WASH TIMER1
CLOSE (F)
XV397
OPEN (F)
XV396
WAIT
TRSWSTM2 :
TRSWSTM2 SEC %%.TRSWSTM2
TRANSFER WASH TIMER2
CLOSE (F)
XV395
XV396
REPORT TRSWSTM :
TRSWSTM TRANSFER WASH FIN TIME
SET
GRADE = 0
END
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 13 03/06/2008 2
TRSWASH
POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON
FB ERR!
CHECK OUTPUT!
STOP
TRANS WASH SEQ
CLOSE
XV395
XV396
XV397
WAIT
XV395 = CLOSE
XV396 = CLOSE
XV397 = CLOSE
END
DA501 MAIN SEQ SFC
1 DAINIT
T1
2 DACHECK
T2
3 DAHEAT
T3
4 DAFEED
S2SW502:DA501 WASH FL
T4
*1 T5 5
T6 *2
6 DAWASH
T7
T8 *3 7
S2SW502:DA501 WASH FL T9 *4
DAINIT
XV501H = OPEN
OR
XV513_1 = OPEN
OR
XV513_2 = OPEN
OR
XV513_3 = OPEN
OR
XV513_4 = OPEN Y
OR
XV514 = OPEN
OR DA501 VALVE
XV518A = OPEN CONDITION NOT READY
OR
XV502O = CLOSE
OR
XV502H = CLOSE
OR
XV511 = CLOSE
MAIN SEQ STOP
SET
FC503.MODE = MAN
FC503.MV = 0
SET
S2SW508B:FA501B FEED FL
FA501B FEED FL = OFF
S2SW508C:FA501C FEED
FA501C FEED FL = OFF
DA501 WASH FL = OFF
S2SW502:DA501 WASH FL
FA501B WASH FL =OFF S2SW502B:FA501B WASH FL
FA501C WASH FL = OFF S2SW502C:FA501C WASH FL
DAFEED TROBLE FL = OFF S2SW506:DAFEED TROBLE FL
DACHECK
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 1 03/06/2008 2
DAINIT
POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON
STOP
DAINIT SEQ
WAIT
2 SEC
END
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 14/03/2008 1
DACHECK
GA501A = RUN N
GA501A STOP
Y
GA502 = RUN
N
GA502 STOP
Y
LC502HH :
MAIN SEQ STOP
LC502 HI HI = 5 M
GB801 = RUN N
GB802 = RUN N
A
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 03/06/2008 2
Y
S2SW501A:FA501A NO FL
FA501A NO FL = ON
N
S2SW512:SLURRY A TO C FL
SLURRY A TO C FL = ON
AND Y
ZLO501C <> ON OR
ZLC501C = ON
SLURRY FEED MANUAL VALVE
N MISS-DIRECTION
B
MAIN SEQ STOP
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 14/03/2008 1
XV502O = OPEN
Y
AND
XV501H = CLOSE
N
if(XV502O.PV==0 OR XV501H.PV==2
[Y] N
CLOSE
XV501F
WAIT
N SXVERRTM TIME UP SXVERRTM :
XV501O = CLOSE SLURRY XV ERR TIME
Y
XV501 FULL FB ERR!
WAIT
N ERCHGPTM TIME UP SFEEDCHG :
PI504 > SFEEDCHG SLURRY FEED CH P
ERCHGPTM :
Y FEED PRES ERR TIME
FEED LINE PRESS LOW
OPEN (F)
MAIN SEQ STOP
XV502H
CLOSE (F)
XV501H
OPEN
XV502F
WAIT
N SXVERRTM TIME UP
XV502O = OPEN
Y
XV502 FULL FB ERR!
C
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 14/03/2008 1
LC501A :
USE LI501A.PV TO
CREATE LC501CA
FC 501 CASCADE
WITH LC501A
SET
FC501 SCRFCSET :
MODE = AUT, SV = SCRFCSET CIRCULA FC SET
SET
SCRLCSET :
LC502 CIRCULA LC SET
MODE = AUT, SV = SCRLCSET
WAIT
WAIT
SLURRY A TO B FL = ON S2SW511:SLURRY A TO B
AND FL
FA501B WASH FL = OFF S2SW502B:FA501B WASH
AND FL
FA501B.GRADE = 0 OR FA501B.GRADE = GRADE
OR
SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
AND
FA501C WASH FL = OFF S2SW502B:FA501B WASH
AND FL
FA501C.GRADE = 0 OR FA501C.GRADE = GRADE
F: line:90
SLURRY A TO B FL = ON S2SW511:SLURRY A TO B
AND FL
"RUNNING"
FA501B.BSTS = RUN Y
AND
CH:[1]
FA501B RECIV FL = ON
S2SW509B:FA501B RECIV FL
AND
FA501B.STEPNO = 2 OR FA501B.STEPNO = 5
OR FA501B.STEPNO = 3
D H F
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 14/03/2008 1
D H
SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
AND
FA501C .BSTS = RUN
Y
G AND
FA501C RECIV FL = ON S2SW509C:FA501C RECIV FL
CH:[2] AND
FA501C.STEPNO = 2 OR FA501C.STEPNO = 5
OR FA501C.STEPNO = 3
SLURRY A TO B FL = ON S2SW511:SLURRY A TO B
AND FL
FA501B.CONTINU FL = OFF S2SW507B:FA501B CONTINU FL
AND Y
CH:[3] FA501B.BSTS = RUN
AND
FA501B.STEPNO = 6 SHEATLV1 :
AND TO A,B HT STR LV
LI501B.PV < SHEATLV1
SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
AND
FA501C.CONTINU FL = OFF S2SW507C:FA501C CONTINU FL
Y AND
FA501C.BSTS = RUN
CH:[4] AND
FA501C.STEPNO = 6
AND
LI501C.PV < SHEATLV1
SLURRY A TO B FL = ON S2SW511:SLURRY A TO B
AND FL
FA501B.CONTINU FL = ON S2SW507B:FA501B CONTINU FL
AND Y
CH:[5] FA501B.BSTS = RUN
AND
FA501B.STEPNO = 6
AND SHEATLV2 :
LI501B.PV < SHEATLV2 TO A OR B HT STR LV
SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
AND
FA501C.CONTINU FL = ON S2SW507C:FA501C CONTINU FL
Y AND
FA501C.BSTS = RUN
CH:[6] AND
FA501C.STEPNO = 6
AND
LI501C.PV < SHEATLV2
G E H
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 14/03/2008 1
G F E H
WAIT
1 SEC
SET SET
FA501B FEED FL = OFF S2SW508B:FA501B FEED FL FA501B FEED FL= ON S2SW508B:FA501B FEED FL
FA501C FEED FL = ON S2SW508C:FA501C FEED FL FA501C FEED FL = OFF S2SW508C:FA501C FEED FL
DAHEAT
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 2 14/03/2008 1
DACHECK
POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON
N
FEED BACK ERROR FEED BACK ERROR TAG :
XV502H
XV501H
XV514
Y
XV515
STOP
DACHECK SEQ
CONFIRM ACK
WAIT
2 SEC
END
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 3 03/06/2008 2
DAHEAT MSTART
SET
WAIT
STMWSTM SEC STMWSTM :
STEAM WASH TIME
CLOSE (F)
XV514
SET
HEATMVIN :
FC503
STEAM MV INIT
MODE = MAN, MV = HEATMVIN
WAIT
HTMVUPTM :
HTMVUPTM SEC HEAT UP DELAY TIME
OPEN (F)
XV513_1
XV513_2
XV513_3
XV513_4
SET
HEATMVUP :
FC503 HEAT UP MV UP
MV = FC503.MV + HEATMVUP
WAIT
HTMVUPTM SEC
FC503 N HTUPSV1 :
PV > HTUPSV1 HEAT UP SV SET1
Y
SET
FC503
MODE = AUT, SV = HTUPSV1
B
A
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 3 14/03/2008 1
A B
HTFINTEP :
WAIT HEAT UP FINISH TEMP
N ERHEATTM TIME UP
TI504 ERHEATTM :
PV > HTFINTEP HEAT UP ERROR TIMER
DA501 HEAT UP
Y TIME OVER
SET
FC503
SV = FC503.SV + HTUPSVUP HTUPSVUP :
HEAT UP SV UP
WAIT
HTUPSVTM :
HTUPSVTM SEC
HEAT UP SV TIME
N
FC503
SV > HTSVSET HTSVSET :
HEAT UP SET
SET
FC503
SV = HTSVSET
DAFEED
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 3 03/06/2008 2
DAHEAT
POWER FAILURE
OR
Y
IA FAILURE
OR
EM.SW = ON
Y
COMMON GA501A STOP
N GA501A STOP
Y
COMMON GA502 STOP
N GA502 STOP
Y
COMMON LC502 > LC502HH
COMMON
Y
GB801 STOP
N GB801 STOP
Y
GB802 STOP
GB802 STOP
B A C
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 3 03/06/2008 2
B A C
COMMON Y
XV803 = CLOSE
N XV803 CLOSE
XV511 = CLOSE
OR Y
COMMON XV806 = CLOSE
OR
XV808 = CLOSE
XV511 OR XV806 OR XV808
N CLOSE
S2SW508BFA501B FEED FL = ON Y
AND
FA501B .BSTS = STOP
STOP
DAHEAT SEQ
SET
CLOSE
XV514
D
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 3 03/06/2008 1
WAIT
2 SEC
CLOSE
XV513_1
XV513_2
XV513_3
XV513_4
SET
FC503
MODE=MAN , MV=0
WAIT
XV513_1 = CLOSE
XV513_2 = CLOSE
XV513_3 = CLOSE
XV513_4 =CLOSE
WAIT
5 SEC
WAIT
XV514 = CLOSE
END
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 03/06/2008 2
DAFEED
SET
DAFEED TROBLE FL = OFF S2SW506:DAFEED TROBLE FL
HTSVSET :
HEAT UP SET
HTSVDEV :
FC503 HEAT UP SV DEV
N PV< (HTSVSET - HTSVDEV)
if(FC503.PV>=HTSVSET-JTSVDEV) goto B
Y
FEDFCSET :
SET FC508 FEED SV
FC501.SV = FEDFCSET MODE = AUT FEDLCSET :
LC502.SV = FEDLCSET MODE = AUT LC502 FEED SV
OPEN (F)
XV514
WAIT STMWSTM :
STEAM WASH TIME
STMWSTM SEC
CLOSE (F)
XV514
SET
HEATMVIN :
FC503
STEAM MV INIT
MODE = MAN, MV = HEATMVIN
OPEN (F)
XV513_1
XV513_2
XV513_3
XV513_4
WAIT
HTMVUPTM :
HTMVUPTM SEC HEAT UP DELAY TIME
HEATMVUP :
HEAT UP MV UP
SET
FC503
MV = FC503.MV + HEATMVUP
WAIT
HTMVUPTM SEC
HTUPSV1 :
HEAT UPSV SET1
N
FC503
PV> HTUPSV1
SET
FC503
MODE = AUT, SV = HTUPSV1
B
A
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 03/06/2008 2
A B
WAIT
N ERHEATTM TIME UP
TI504 HTFINTEP :
PV > HTFINTEP HEAT UP FINISH TEMP
SET
MAIN SEQ STOP
FC503
SV = FC503.SV + HTUPSVUP
HTUPSVUP :
HEAT UP SV UP
WAIT
HTUPSVTM SEC
HTUPSVTM :
HEAT UP SV TIME
N
FC503
SV > HTSVSET
HTSVSET :
HEAT UP SET
Y
SET
FC503
SV = HTSVSET MODE=AUT
OPEN
XV513_1
XV513_2
XV513_3
XV513_4
PLEASE SELECT SLURRY
TANK (C) CONFIRM ACK
N
FA501B FEED FL = ON
S2SW508C:FA501C FEED FL
S2SW508B:FA501B FEED FL
N
Y FA501C FEED FL = ON
Y
WAIT S2SW511:SLURRY A TO B WAIT S2SW512:SLURRY A TO C FL
SLURRY A TO B FL
FL = ON SLURRY A TO C FL = ON
AND AND
FA501B.STEPNO = 2 OR FA501B.STEPNO = 4 FA501C.STEPNO = 2 OR FA501C.STEPNO = 4
AND AND
FA501B.GRADE = GRADE OR FA501B.GRADE = 0 FA501C.GRADE = GRADE OR FA501C.GRADE = 0
OR OR
SLURRY A TO B FL = ON S2SW511:SLURRY A TO B SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
AND FL AND
FA501B CONTINU.FL = ON S2SW507B:FA501B CONTINU FL CONTINU.FL = ON S2SW507C:FA501C CONTINU FL
FA501C
AND AND
FA501B.SCFSTEP = 6 FA501C.SCFSTEP = 6
AND AND
ZLC501B.PV <> ON ZLC501C.PV <> ON
ZLO501B.PV = ON ZLO501C.PV = ON
ZLC501C.PV = ON ZLC501B.PV = ON
C D
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1
C D
M M1: K
7/12
SET SET
S2SW508C:FA501C FEED FL
FA501C FEEDFL = OFF FA501C FEEDFL = OFF ON
FA501B FEEDFL = ON S2SW508B:FA501B FEED FL FA501B FEEDFL = ON OFF
GRADE (FA501B) = GRADE GRADE (FA501C) = GRADE
AERATSIG (FA501B) = AERATSIG AERATSIG (FA501C) = AERATSIG
AERATSV (FA501B) = AERATSV AERATSV (FA501C) = AERATSV
T516_1S1 (FA501B) = T516_1S1 T516_1S1 (FA501C) = T516_1S1
M506ASV (FA501B) = M506ASV M506ASV (FA501C) = M506ASV
M506BSV (FA501B) = M506BSV M506BSV (FA501C) = M506BSV
T516_1S2 (FA501B) = DRYHWSV2 T516_1S2 T516_1S2 (FA501C) = DRYHWSV2
T516_1RT (FA501B) = T516_1RT T516_1RT (FA501C) = T516_1RT
P523BED (FA501B) = P523BED P523BED (FA501C) = P523BED
P523FIN (FA501B)= P523FIN P523FIN (FA501C)= P523FIN
MOISCBNO (FA501B) = MOISCBNO MOISCBNO (FA501C) = MOISCBNO
DENSITE (FA501B) = DENSITE DENSITE (FA501C) = DENSITE
CLOSE
XV502F
WAIT
N SXVERRTM TIME UP SXVERRTM :
XV502O = CLOSE SLURRY XV ERR TIME
SFEEDCHG :
SLURRY FEED CH PRESS.
WAIT ERCHGPTM :
ERCHGPTM TIME UP FEED PRESS ERR TIME
PI504.PV > SFEEDCHG
E F
PD:6/12
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1
OPEN (F)
XV501H
CLOSE (F)
XV502H
OPEN
XV501F
WAIT
SXVERRTM :
SXVERRTM TIME UP
XV501O = OPEN SLURRY XV ERR TIME
SET
SET
FC501
MODE = AUT, SV=FEDFCSET
FEDFCSET :
FC508 FEED SV SET
SET
LC502 FEDLCSET :
MODE = AUT, SV=FEDLCSET LC502 FEED SV SET
G
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1
WAIT
S2SW508B:FA501B FEED
FA501B FEEDFL
FL = ON Y
AND
FA501B.BSTS = STOP
44
GF
MAIN SEQ STOP
>
N
LI501A.PV < AFINLV THEN
Y
FA501C RECIV FL = ON S2SW509C:FA501C RECIV FL
AND Y
GRADE(FA501C) = GRADE
OR
GRADE(FA501C) = 0
N
N
GRADE(FA304) = 0
N
GRADE(FA304) GRADE
TO D
PU:3/2
H I J
PD:8/12
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1
CLOSE
XV502F
WAITN
SXVERRTM TIME UP SXVERRTM :
XV502O = CLOSE SLURRY XV ERR TIME
OPEN (F)
XV501H
CLOSE (F)
XV502H
OPEN
XV501F
WAIT
SXVERRTM TIME UP SXVERRTM :
XV501O = OPEN SLURRY XV ERR TIME
Y
XV501 FULL FEEDBACK ERR!
SET
S2SW508C:FA501C FEED FL
SET
FC501
MODE = AUT, SV=FEDFCSET FEDFCSET :
FC508 FEED SV SET
SET
LC502
MODE = AUT, SV=FEDLCSET FEDLCSET :
LC502 FEED SV SET
L
DAFEED
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1
WAIT
S2SW508C:FA501C FEED FL
FA501C FEED FL = ON Y
AND
FA501C.BSTS = STOP
N
N
GRADE(FA304) = 0
N
GRADE(FA304) GRADE
P:3/2
H I J
P:9/12 P:9/12
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1
Y DC301A.BSTS END
JD01 (no1) AND
DC301B.BSTS = END
DC301A.BSTS = END Y
AND JD02
DC301B.BSTS END (no1)
DC301A.BSTS = END Y
AND
I (no1)
DC301B.BSTS = END
DC301A.STEPNO > 21
AND
Y DC301A.STEPNO < 42
AND
DC301B.STEPNO > 21
AND
then DC301B.STEPNO < 42
N
JD01 (no2)
N
DC301A.STEPNO < DC301B.STEPNO
if(DC301A.STEPNO>DC301B.STEPNO)
Y
N else JD02
DC301A.STEPNO = DC301B.STEPNO
(no2)
Y
JD02
Y
(no3,4)
POLY-A REAC TM < POLY-B REAC TM
S1TM307 S1TM317
N
JD01:
N
GRADE(DC301A) = GRADE else I (no2)
Y JD02
Y
GRADE(DC301B) = GRADE
then
else N
I (no2)
J I
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 03/06/2008 2
J I
I:
Y
DA501 WASH FL = ON
S2SW502:DA501 WASH FL
SET
FC503
MODE = MAN , MV = 0
SET
DACHECK DAWASH
DAFEED
POWER FAILURE
OR
Y
IA FAILURE
OR
EM.SW = ON
Y
FEED BACK ERROR FEED BACK ERROR TAG :
XV514
XV502H
FEED BACK ERROR! XV501H
CHECK OUTPUT! XV513_1
N
XV513_2
XV513_3
XV513_4
Y
COMMON GA501A STOP
N GA501A STOP
Y
COMMON GA502 STOP
N GA502 STOP
Y
COMMON LC502.PV > LC502HH
Y
COMMON GB801 STOP
N GB801 STOP
Y
COMMON GB802 STOP
GB802 STOP
B A C
SEQ FLOW CHART DA501 STOP SEQ SFC STEP 4 03/06/2008 2
B A C
Y
COMMON XV803 = CLOSE
N XV803 CLOSE
Y
PI504.PV < SFEEDPLO
SFEEDPLO :
SLURRY FEED PRESS LO
XV511 = CLOSE
N OR
XV806 = CLOSE COMMON
OR
XV808 = CLOSE
Y
XV511 OR XV806 OR XV808
CLOSE
SET
DAFEED TROBLE FL = ON
STOP
DAFEED SEQ
CLOSE
XV514
WAIT
2 SEC
SET
SCRLCSET :
LC502
CIRCULA LC SET
MODE = AUT , SV= SCRLCSET
SET
SCRFCSET :
FC501
CIRCULA FC SET
MODE = AUT , SV= SCRFCSET
D
SEQ FLOW CHART DA501 STOP SEQ SFC STEP 4 03/06/2008 2
Y
GA502 = STOP
N
SET
OPEN STOP
XV502H GA501A
CLOSE
XV501H
OPEN
XV502F
WAIT
XV501H = CLOSE
XV501O = CLOSE
XV502H = OPEN
XV502O = OPEN
WAIT
5 SEC
END
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 6 03/06/2008 2
DAWASH
N
S
FC503 Y
PV > (DAWASHSV - HTSVDEV)
DAWASHSV :
DA501 WASH SV
Y N IF(FC503<(DAWASHSV-HTSVDEV) HTSVDEV :
HEAT UP SV DEV
SET
FC501.SV = FEDFCSET , MODE = AUT
LC502.SV = FEDLCSET , MODE = AUT
OPEN (F)
XV514
WAIT
STMWSTM SEC
STMWSTM :
STEAM WASH TIME
CLOSE (F)
XV514
SET
FC503
MODE = MAN , MV = HEATMVIN HEATMVIN :
STEAM MV INIT
OPEN (F)
XV513-1
XV513-2
XV513-3
XV513-4
SET
FC503 HEATMVUP :
MV = FC503.MV + HEATMVUP HEAT UP MV UP
WAIT
HTMVUPTM SEC HTMVUPTM :
HEAT UP DELAY TM
FC503 N
PV > DAWASHSV DAWASHSV :
END IF
DA501 WASH SV
Y
SET
FC503
MODE = AUT , SV = DAWASHSV
B PD:6/15 A S
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2
WAIT
N ERHEATTM TIME UP
TI504.PV > DAWSTEMP DAWSTEMP :
DA501 WASH TEMP
XV502H = CLOSE N
AND IF(XV502H==2 OR XV501O==0
XV501O = OPEN THEN
D
Y END IF
WAIT
TIME ERR
AWSSTRLV :
LI501A.PV < AWSSTRLV
FA501C WASH LEVEL
BCFINLV :
SLURRY TANK HIGH
S2SW508C:FA501C FEED
N
FL
F C G D
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 6 14/03/2008 1
D G
CLOSE
XV502F
WAIT
SXVERRTM TIME UP SXVERRTM :
XV502O = CLOSE
SLURRY XV ERR TIME
OPEN (F)
XV501H
CLOSE (F)
XV502H
OPEN
XV501F
WAIT
SXVERRTM TIME UP
XV501O = OPEN
OPEN (F)
XV514
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2
SET
LC502
MODE = MAN , MV = LCMVUP LCMVUP :
LC502 MV UP
SET
%,5.1 WSFCMV :
WASH FC MV SET
WAIT
DAWSLOW :
LC502.PV < DAWSLOW DA501 WASH LOW
BCFINLV :
SLURRY TANK HI
J H C
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2
SET
LC502
MODE = MAN , MV = LCMVDOWN LCMVDOWN :
LC502 MV DOWN
OPEN (F)
XV518A
WAIT
DAWSHI :
LC502.PV > DAWSHI DA501 WASH HI
I C PD:9/15
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2
B PF:1/15 I P:4/15 J
SET
CLOSE (F)
XV518A
CLOSE (F)
XV513-1
XV513-2
XV513-3
XV513-4
SET
FC503
MODE = MAN , MV = 0
K
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 14/03/2008 1
CLOSE
XV501F
WAIT
SXVERRTM TIME UP SXVERRTM :
XV501O = CLOSE L01:
SLURRY XV ERR TIME
WAIT
PI504 L04: ERCHGPTM TIME UP ERCHGPTM :
PV > SFEEDCHG PEED PRESS ERR TIME
OPEN (F)
XV502H MAIN SEQ STOP
CLOSE (F)
XV501H
OPEN
XV502F
WAIT
N
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2
N L:132
Y
SLURRY A TO B FL = ON
S2SW511:SLURRY A TO B FL
N
Y
SLURRY A TO C FL = ON
S2SW512:SLURRY A TO C FL
N
FA501C.GRADE GRADE N
OR
FA501C.GRADE = 0
Y
GRADE NOT MATCH
SET
S2SW502C:FA501C WASH FL
FA501C WASH FL = ON
FA501B RECIV FL = OFF MAIN SEQ STOP
S2SW509B:FA501B RECIV FL
FA501C.GRADE GRADE
FA501B OR
FA501C.GRADE = 0
N
Y
SET
S2SW502B:FA501B WASH
FL FA501B WASH FL = ON
FA501C RECIV FL = OFF
S2SW509C:FA501C RECIV FL
Q:
SET
GRADE = 0
FA501B FEED FL =OFF S2SW508B:FA501B FEED FL
FA501C FEED FL =OFF S2SW508C:FA501B FEED FL
DA501 WASH FL = OFF S2SW502:DA501 WASH FL OFF
DAWASHCT = 0
DA-A WASH FINISH = OFF S2SW505:DA-A WASH FINISH FL
END
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2
Y
SLURRY A TO B FL = ON S2SW511:SLURRY A TO B FL
OR
SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
O
N
CLOSE
XV501F
WAIT
WAIT
XV502H
CLOSE (F)
XV501H
OPEN
XV502F
WAIT
SXVERRTM TIME UP SXVERRTM :
XV502O = OPEN L03: SLURRY XV ERR TIME
CLOSE (F)
XV518A
CLOSE (F)
XV513_1
XV513_2
XV513_3
XV513_4
SET
FC 501
MODE=AUT, SV=SCRFCSET PU:1/15
SET
LC 502
MODE=AUT, SV=SCRLCSET
SCRFCSET :
CIRCULA. FC SET
Y S2SW511:SLURRY A TO B FL
SLURRY A TO B FL = ON
N SCRLCSET :
WAIT CIRCULA. LC SET
LI501B.PV < FDSTRLV
=
FDSTRLV :
FEED START LEVEL
WAIT
LI501C.PV < FDSTRLV
=
T
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 14/03/2008 1
O
PU:10/15
T
CLOSE
XV501F drive[xv501F=0]
WAIT
PI504 ERCHGPTM TIME UP SFEEDCHG :
PV =
> SFEEDCHG SLURRY FEED CH P
ERCHGPTM :
Y FEED PRESS ERR TIME
FEED LINE PRESS LOW
XV502H
CLOSE (F)
XV501H
OPEN (F)
XV502F
WAIT
SXVERRTM TIME UP SXVERRTM:
XV502O = OPEN
SLURRY XV ERR TIME
XV518A
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 6 03/06/2008 1
DAWASH
POWER FAILURE
OR
Y
IA FAILURE
OR
EM.SW = ON
Y
FEED BACK ERROR
GA502 STOP
N
COMMON Y
LC502.PV > LC502HH
COMMON Y
GB801 = STOP
GB801 STOP
N
Y
COMMON GB802 = STOP
N GB802 STOP
Y
XV803 = CLOSE
AERATSIG :
AERATION SIGNAL
N XV803 CLOSE
Y
PI504 PV < SFEEDPLO
XV511 = CLOSE
OR Y SFEEDPLO:
COMMON XV806 = CLOSE FEED LINE PRESS LOW
OR
XV808 = CLOSE
XV511 OR XV806 OR XV808
CLOSE
C A B
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 6 03/06/2008 1
C A B
N Y
FA501B.BSTS = STOP
AND
FA501B FEED FL = ON S2SW508B:FA501B FEED FL
N
FA501B FEED TANK SEQ STOP
N Y
FA501C.BSTS = STOP
AND
FA501C FEED FL = ON
S2SW508C:FA501B FEED
N FL
SFEEDPLO:
FEED LINE PRESS LOW
B
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 6 03/06/2008 2
STOP
DAWASH SEQ
CLOSE
XV514
WAIT
2 SEC
SET
LC502
MODE=AUT. SV=SCRLCSET
SCRLCSET :
CIRCULA LC SET
SET
FC501
MODE=AUT. SV=SCRFCSET
SCRFCSET :
CLOSE CIRCULA FC SET
XV513_1
XV513_2
XV513_3
XV513_4
XV518A
Y
GA502 = STOP
SET
OPEN
XV502H
CLOSE
XV501H STOP
GA501A
OPEN
XV502F
WAIT
XV501H = CLOSE
XV501O = CLOSE
XV502H = OPEN
XV502O = OPEN
G
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 6 14/03/2008 1
WAIT
XV513_1 = CLOSE
XV513_2 = CLOSE
XV513_3 = CLOSE
XV513_4 = CLOSE
XV518A
SET
FC503
MODE = MAN , MV = 0
WAIT
5 SEC
WAIT
XV514 = CLOSE
END
FA501B MAIN SEQ SFC
1 SLTKINTB
T1
2 SLTKCHKB
T2
3 SLTKRCVB 4 SLBLOWRB
T3 T4
5 SLAERATB
T5
7
6 SLFEEDB
T6
*1 T7 8
T8 *2
9 SLWASHB
T9
*3
T10 10
T11 *4
11
SLTKINTB
FA501B VALVE
CONDITION NOT READY
SET
S2TM522B FA501B AERATION TIMER = STOP
FA501B WASH TIMER = STOP S2TM521B
S2TM523B FA501B GA TIMER = STOP
FA501B AERATION FL = OFF S2SW517B:FA501B AERATION
FA501B WASH FL = OFF S2SW502B:FA501B
FL WASH
SLURRY B FEED FL = OFF FL
S2SW518B:SLURRY B FEED
FA501B RECIV FL = OFF FL
S2SW509B:FA501B RECIV
FL
SLTKCHKB
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 1 12/03/2008 1
SLTKINTB
POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON
STOP
SLTKINTB SEQ
WAIT
2 SEC
END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 2 04/06/2008 2
SLTKCHKB
Y S2SW511:SLURRY A TO B FL
SLURRY A TO B = OFF
Y S2SW501B:FA501B NO FL
FA501B NO FL = ON
AERATSIG :
AERATION SIGNAL
PC901 = PC901LL
Y
AND
AERATSIG= ON
PC901LL :
%%.AERATSIG=1 IS ON STEAM PC901 LL SET
PRESS L. LOW
N
Y
GD501B3 = STOP
N
GD501B3 STOP
S2SW509B:FA501B RECIV FL
SET
AERSTRLV :
FA501B RECIV FL=ON AERATION START LEVEL
WAIT
GRADE =/ O
AND
LI501B.PV > AERSTRLV
A
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 2 12/03/2008 1
%%.AERATSIG
Y
AERATSIG = OFF
SET
FA501B AERATION TIMER.PH = AERATTM AERATSIG:
AERATION SIGNAL
S2TM521B:FA501B AERATION TM
SET SET
AERATDT [DT01]=AERATSV FA501B AERATION FL=OFF
AERATTM:
S2SW517B:FA501B AERATION FL AERATION WAIT TIMER
SET SET
FA501B AERATION FL=ON FA501B AERATION TIMER. PH=0 AERATSV:
AERATION SV SET
S2SW517B:FA501B AERATION FL S2TM521B:FA501B AERATION TM
SLTKRCVB
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 2 12/03/2008 1
SLTKCHKB
POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON
STOP
SLTKCHKB SEQ
WAIT
2 SEC
END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 3 12/03/2008 1
SLTKRCVB
S2SW507B:FA501B CONTINU FL
FA501B CONTINU FL= ON Y
AND
SLURRY A TO B FL = ON
S2SW511:SLURRY A TO B FL
N
WAIT WAIT
SET
SLAERATB
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 3 12/03/2008 1
SLTKRCVB
POWER FAILURE
OR
Y
IA FAILURE
OR
EM.SW = ON
Y
GD501B3 = STOP
N GD501B3 STOP
STOP
SLTKRCVB SEQ
WAIT
5 SEC
END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 4 04/06/2008 2
FA501B N
AERATION FL = ON
S2SW517
B
Y
WAIT
BLOWLV :
AERATION LEVEL
LA501B.PV > BLOWLV
Y
GB505 = RUN
IF(GB505.PV=0)
Y N
WAIT
GB505 = RUN
END IF
OPEN (F)
XV516B
SET
FA501B STM FL=ON S2SW519B:FA501B STEAM FL
WAIT
S2SW520B:BLOW B END
SIGNAL BLOW B END :
BLOW B END FL =ON FROM FA501B SLFEEDB
BLOWB END
SET
END
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 4 12/03/2008 1
SLBLOWRB
N
FEED BACK ERROR FEED BACK ERROR TAG :
XV516B
FB ERROR!
CHECK OUTPUT!
WAIT
2 SEC
END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 5 12/03/2008 1
SLAERATB
S2SW507B:FA501B CONTINU FL
FA501B CONTINU FL=ON Y
AND
SLURRY A TO B FL =ON
S2SW511:SLURRY A TO B FL
N
S2SW502B:FA501B WASH FL
Y
FA501B WASH FL = ON
Y
FA501B AERAT TIMER.PH=0
S2TM521B:FA501B AERATION TM
N
N
FA501B AERAT TIMER.BSTS=PAUS
RESTART START
FA501B AERAT TIMER FA501B AERAT TIMER
WAIT
WAIT
GRADE(FF501) = GRADE
OR
GRADE(FF501) = 0
Y
GRADE(FF501) = GRADE QUIT
A B
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 5 12/03/2008 1
A B
N
PNEUMA.BSTS = END Y
AND
FF501.BSTS = END
WAIT
PNEUMA.BSTS = END
AND
FF501.BSTS = END
SLFEEDB
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 5 12/03/2008 1
SLAERATB
POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON
Y
GD501B3=STOP
N GD501B3 STOP
N GB505 = STOP
AND
FA501B AERATION FL=ON
GB505 STOP
STOP
SLAERATB SEQ
PAUS
FA501B AERAT TIMER
WAIT
5 SEC
WAIT
S2SW521B.PV=0 BLOW SEQ FINISH
OR
S2SW522B.PV=0 BLOW STOP SEQ FINISH
END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 6 04/06/2008 2
SLFEEDB
S2SW511:SLURRY A TO B FL
Y
SLURRY A TO B FL = ON
Y
N
S2SW511 WAIT
SLURRY A TO B FL = ON
N JD01
FA501C.SFCSTEP = 6
Y
FA501B WASH FL = ON
S2SW502B:FA501B WASH FL
N
Y
SLURRY B FEED FL = ON
S2SW518B:SLURRY B FEED
N FL
WAIT
SET
FLUSHMV :
PC502 MODE = MAN
PC502 FLUSH MV
MV = FLUSHMV%
OPEN (F)
XV525B
RUN (F)
GA501B
WAIT
1 SEC
A
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 6 12/03/2008 1
SLLNWSTM
A SLURRY LINE WASH
START
SLLNWSTM
WAIT
SLLNWSTM.BSTS=CTUP
STOP
PC502.PV > PRESET
SLLNWSTM
DATA FROM EXISTING PVC5
CLOSE (F)
XV525B
RUN (F)
GA501B
WAIT
1 SEC
SET
PC502.MODE=AUT
WAIT
PC502.PV > PRESET
B
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 6 04/06/2008 2
Y
GRADE(FF501) = GRADE
SET
N
FF501.BSTS = END
START FF501
L:101
DRYER SEQ MAIN SEQ
S2SW507B:FA501B CONTINU FL
FA501B CONTINU FL=ON Y
AND
SLURRY A TO B FL =ON S2SW511:SLURRY A TO B FL
WAIT
N
LI501B.PV <= BWSLVLO
WAIT OR
LI501B.PV < FDFINLV
LI501B. PV < FDFINLV AND
FA501B WASH FL=ON S2SW502B:FA501B WASH FL
Y
FA501B WASH FL = ON S2SW502B:FA501B WASH FL
N
SET S2SW518B:SLURRY B FEED FL
SLURRY B FEED FL=OFF
Y
GA501B = STOP GA501B=STOP
See S2LB510
N
OPEN (F)
XV525B
CLOSE (F)
XV524B
E C D
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 6 04/06/2008 2
E C D
STOP (F)
GA501B
Y
SLBLOWB.BSTS = END L:125
SLBLOWRB
N
BLOWBEND:
S2SW520C:BLOW C END FA501B
BLOW B END FL = ON BLOW B END FL =ON
SLBLOWB SEQ
WAIT
SLBLOWB.BSTS = END
N
S2SW502B:FA501B WASH FL FA501B WASH FL = ON
Y
WAIT
FDLVLOW1:
LI501B.PV < FDLVLOW1 TO A,B FD START LV
OR
DRY SEQ STOP
FF501
Y
DRY SEQ STOP
N
DRYER SEQ STOP(FA501B)
SLWASHB SLTKCHKB
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 6 12/03/2008 1
SLFEEDB
POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON
Y
GD501B3 = STOP
N GD501B3 STOP
Y
FF501 NO FL=ON
S2SW511:FF501 NO FL
N DRYER NO ACTION FL = ON
GB505 = STOP Y
AND GA501C.MV==2
N
FA501B AERATION FL=ON AND
GA501C.PV ==2
GB505 STOP
N Y
GA501C=STOP Y
SET
AND
GA501C RUN CHECK2 =ON GA501C RUN CHECK2 = OFF
GA501C STOP
N
SLFEEC: GA501C
MONITORING
N GA501B=STOP
AND
GA501B RUN CHECK=ON
WAIT
Y GA501C.MV<>2
OR
GA501B STOP GA501C.PV <>2
STOP
SLFEEDB SEQ
A
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 6 12/03/2008 1
A
S2SW531B:GA501B RUN CHECK FL
CLOSE
XV525B
CLOSE
XV507A
XV507B
WAIT
2 SEC
Y
GA501B = STOP
GA501B=RUN N
Y
OPEN
XV525B
CLOSE
XV524B
B
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 6 04/06/2008 2
STOP
GA501B
N
GA501C RUN CHECK2 = ON
S2SW531C2:GA501C RUN CHECK2 FL
Y
STOP
GA501C
WAIT
B
GA501C = STOP
WAIT
B
GA501B = STOP
WAIT
5 SEC delay 5000
WAIT
XV525B = CLOSE
WAIT
BLOW B MAIN SEQ FINISH S2SW521B=OFF
OR
BLOW B MAIN STOP SEQ FINISH S2SW522B=OFF
END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 9 12/03/2008 1
SLWASHB
Y
GA501B = RUN
Y GA501B.PV=0
N
OPEN (F)
XV525B
RUN (F)
GA501B
WAIT
LINEWSTM SEC
LINEWSTM:
LINE WASH TIME
OPEN (F)
XV524B
CLOSE (F)
XV525B
SET
SET
A
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 9 12/03/2008 1
WAIT
LI501B.PV <
= FDLVLOW2 FDLVLOW2 :
WS FD STR LV
START
WAIT
WAIT
BWSSTRLV:
LI501B.PV < BWSSTRLV
WASH START LEVEL
TM.OP = 1 IS STOP
= 2 IS START
FA501B WASH TIMER.BSTS = CTUP Y = 3 IS CONTINUE
OR = 4 IS PUSE
FA501B WASH TIMER.BSTS = STOP
S2TM522B:FA501B WASH TM
N
N
FA501B WASH TIMER.BSTS = PAUS
START
RESTART
FA501B WASH TIMER
FA501B WASH TIMER
S2TM522B:FA501B WASH TM
B
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 9 04/06/2008 2
B
REPEAT
OPEN (F)
XV518B
WAIT AWSLVHI:
WASH LEVEL HI
LI501B PV
= > BWSLVHI
OR
FA501B WASH TIMER BSTS = CTUP S2TM522B:FA501B WASH TM
OR
FF501. STATUS = STOP SUSPEND
AND
SLURRY B FEED FL=ON S2SW518B:SLURRY B FEED FL
FF501.BSTS="SUSPEND"
FF501. STATUS = STOP
"SUSPEND" Y
AND
SLURRY B FEED FL=ON
S2SW518B:SLURRY B FEED FL
N
CLOSE (F)
XV518B
WAIT
LI501B.PV <= BWSLVLO BWSLVLO:
OR WASH LEVEL LOW
FF501. STATUS = STOP "SUSPEND"
AND
SLURRY B FEED FL=ON S2SW518B:SLURRY B FEED FL
Y
FF501. STATUS = STOP "SUSPEND"
AND
SLURRY B FEED FL=ON
S2SW518B:SLURRY B FEED
FL N
DRYER SEQ STOP
S2TM522B:FA501B WASH TM
N FA501B WASH TIMER.BSTS=CTUP MAIN SEQ STOP
OR
FA501B WASH TIMER.BSTS=STOP
S2TM522B:FA501B WASH Y
TM
C
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 9 12/03/2008 1
Y
GA501B = STOP
ON
=
N
Y
OPEN (F)
XV525B
CLOSE (F)
XV524B
S2SW518B:SLURRY B FEED FL
SET
STOP (F)
GA501B
N
S2SW531C2:GA501B RUN CHECK2 GA501C RUN CHECK2 = ON
Y
S2SW531C2:GA501C RUN
CHECK2 SET
GA501C RUN CHECK2=OFF
STOP (C)
GA501C
SET
FA501B GRADE = 0
SET
S2SW502B:FA501B WASH FA501B WASH FL=OFF
FL FA501B WASH TIMER=STOP S2TM522B:FA501B WASH TM
GA501B RUN CHECK=OFF
S2SW531B:GA501B RUN CHECK FL
END
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 9 12/03/2008 1
SLWASHB
POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW =ON
N
N
Y
FEED BACK ERROR FEED BACK ERROR TAG :
XV524B
FB ERROR! XV525B
N CHECK OUTPUT!
XV518B
GA501B
Y
GD501B3=STOP
GB501B3 STOP
N
GA501C=STOP Y
AND
GA501C RUN CHECK2 =ON
S2SW531C2:GA501C RUN CHECK2 GA501C STOP
N
N GA501B=STOP
AND
GA501B RUN CHECK=ON S2SW531B:GA501B RUN CHECK
GA501B STOP
STOP
SLWASHB SEQ
Y
GA501B RUN CHECK = ON
CLOSE
XV525B
WAIT
2 SEC
A
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 9 12/03/2008 1
N
S2TM522B:FA501B WASH TM
PAUS
Y
GA501B = STOP
IF(GA501B=RUN) N
Y
OPEN
XV525B
CLOSE
XV524B
WAIT
5 SEC
END IF
B
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 6 04/06/2008 2
SET
GA501B RUN CHECK=OFF S2SW531B:GA501B RUN CHECK FL
STOP
GA501B
N
GA501C RUN CHECK2 = ON
SET
GA501C RUN CHECK2=OFF S2SW531C:GA501C RUN CHECK2 FL
STOP
GA501C
WAIT
B
GA501C = STOP
CLOSE
XV518B
WAIT
GA501B = STOP
WAIT
XV518B = CLOSE
SET
SLURRY B FEED FL = OFF S2SW518B:SLURRY B FEED FL
WAIT
5 SEC
WAIT
XV525B = CLOSE
END
FA501C MAIN SEQ SFC
1 SLTKINTC
T1
2 SLTKCHKC
T2
3 SLTKRCVC 4 SLBLOWRC
T3 T4
5 SLAERATC
T5
7
6 SLFEEDC S2SW520C BLOW C END
T6
*1 T7 8
T8 *2
9 SLWASHC
T9
*3
T10 10
T11 *4
11
S2SW502C:FA501C WASH FL
*1 FA501C WASH FL = OFF
*2 FA501C WASH FL = ON
*3 FA501C WASH FL = ON OR FA501C WASH FL = OFF
*4 FA501C WASH FL = ON AND FA501C WASH FL = OFF
SLTKINTC
XV524C = CLOSE
OR
XV518C = OPEN Y
OR
XV525C = OPEN
OR
XV517C = OPEN
OR
GA501C = RUN
N
FA501C VALVE
CONDITION NOT READY
SET
SLTKCHKC
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 1 11/03/2008 1
SLTKINTC
POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON
STOP
SLTKINTC SEQ
WAIT
2 SEC
END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 2 04/06/2008 2
SLTKCHKC
Y S2SW512 SLURRY A TO C FL
SLURRY A TO C = OFF
N
Y S2SW501C:FA501C NO FL
FA501C NO FL = ON
AERATSIG :
AERATION SIGNAL
PC901 = PC901LL
AND Y
PC901LL :
AERATSIG= ON
PC901 LL SET
STEAM PRESS L. LOW
N
Y
GD501C3 = STOP GD501C3 MAN RUN
GD501C3 STOP
N
FA501B RECEIVE FL
NOT OFF
Y
WAIT
GRADE =/ O
AND
LI501C.PV > AERSTRLV
A
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 2 11/03/2008 1
Y %%.AERATSIG
AERATSIG =OFF
1
0
N
SET
FA501C AERATION TIMER.PH = AERATTM AERATSIG:
AERATION SIGNAL
S2TM521C
SET SET
AERATDT [DT02]=AERATSV FA501C AERATION FL=OFF
AERATTM:
S2SW517C:FA501C AERATION FL AERATION WAIT TIMER
SET SET
FA501C AERATION FL=ON FA501C AERATION TIMER. PH=0 AERATSV:
AERATION SV SET
S2SW517C:FA501C AERATION FL S2TM521C
SLTKRCVC
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 2 11/03/2008 1
SLTKCHKC
POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON
STOP
SLTKCHKC SEQ
WAIT
2 SEC
END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 3 11/03/2008 1
SLTKRCVC
WAIT WAIT
S2SW502C:FA501C WASH FL
SET
SLAERATC
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 3 11/03/2008 1
SLTKRCVC
POWER FAILURE
OR
Y
IA FAILURE
OR
EM.SW = ON
Y
GD501C3 = STOP
N GD501C3 STOP
STEAM FILTER
PRESS L.LOW
STOP
SLTKRCVC SEQ
WAIT
5 SEC
WAIT
END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 4 04/06/2008 2
SLBLOWRC
FA501C N
AERATION FL = ON
Y
GB505 = RUN
IF
Y N GB505=0
WAIT
GB505 = RUN
END IF
OPEN (F)
XV516C
SET
FA501C STM FL=ON S2SW519C FA501C STEAM
FL
SET
END
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 4 11/03/2008 1
SLBLOWRC
N
FEED BACK ERROR FEED BACK ERROR TAG :
XV516C
FB ERROR!
CHECK OUTPUT!
STOP
SLBLOWRC SEQ
WAIT
2 SEC
SET
FA501C STM FL = OFF S2SW519C FA501C STEAM
FL
END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 5 11/03/2008 1
SLAERATC
Y
FA501C WASH FL = ON
S2SW502C:FA501C WASH FL
Y
FA501C AERAT TIMER.PH=0
S2TM521C:FA501C AERATION TM
N
FA501C AERAT TIMER.BSTS=PAUS
RESTART START
FA501C AERAT TIMER FA501C AERAT TIMER
WAIT
JD01
S2SW531B GA501B RUN CHECK FL
S2SW531B2 GA501B RUN CHECK2
WAIT
S2SW531C GA501C RUN CHECK FL
GRADE(FF501) = GRADE S2SW531C2 GA501C RUN CHECK2
OR
GRADE(FF501) = 0
Y
GRADE(FF501) = GRADE THEN
A B
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 5 11/03/2008 1
A B
N
PNEUMA.BSTS = END Y
AND
FF501.BSTS = END
WAIT
PNEUMA.BSTS = END
AND
FF501.BSTS = END
SLFEEDC
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 5 11/03/2008 1
SLAERATC
POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON
Y
GD501C3=STOP
N GD501C3 STOP
N GB505 = STOP
AND
FA501C AERATION FL=ON
GB505 STOP
STOP
SLAERATC SEQ
PAUS
FA501C AERAT TIMER
WAIT
5 SEC
END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 6 04/06/2008 2
SLFEEDC
Y S2SW512 SLURRY A TO C FL
SLURRY A TO C FL = ON
SLURRY A TO C = OFF
SLURRY ROUTE LINE NOT READY (C) CONFIRM ACK
WAIT
SLURRY A TO C FL = ON
N
FA501B.SFCSTEP = 6
Y
FA501C WASH FL = ON
S2SW502C:FA501B
N WASH FL
Y
SLURRY C FEED FL = ON
S2SW518C SLURRY C FEED FL
N
WAIT
SET
FLUSHMV :
PC502 MODE = MAN PC502 FLUSH MV
MV = FLUSHMV%
OPEN (F)
XV525C
RUN (F)
GA501C
WAIT
1 SEC
SET
GA501C RUN CHECK=ON S2SW531C:GA501C RUN CHECK FL
A
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 6 11/03/2008 1
START
SLLNWSTM
WAIT
SLLNWSTM.BSTS = CTUP S2TM524C:FA501C SLLNWSTM
STOP
SLLNWSTM
RUN (F)
GA501C
WAIT
1 SEC
SET
GA501C RUN CHECK FL = ON S2SW531C:GA501C RUN CHECK FL
CLOSE (F)
XV525C
SET
PC502.MODE=AUT
WAIT
PC502.PV > PRESET
SET
SLURRY C FEED FL=ON S2SW518C SLURRY C FEED FL
B
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 6 04/06/2008 2
Y
GRADE(FF501) = GRADE
SET
N FF501.BSTS = END
Y FF501.BSTS="PSTART"
START FF501
DRYER SEQ MAIN SEQ
Y
FA501C CONTINU FL=ON S2SW507C:FA501C CONTINU
AND
FL
SLURRY A TO C = ON
WAIT CWSLVLO:
S2SW512:SLURRY A TO C FL
WASH LEVEL LOW
N LI501C.PV <= CWSLVLO
WAIT OR
LI501C.PV < FDFINLV
LI501C. PV < FDFINLV AND FDFTNLV:
FA501C WASH FL=ON FEED FIN LEVEL
S2SW502C:FA501C WASH FL
Y
FA501C WASH FL = ON
S2SW502C:FA501C WASH
N FL=OFF
SET Y
SLURRY C FEED FL=OFF
Y
GA501C = STOP
OPEN (F)
XV525C
CLOSE (F)
XV524C
E C D
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 6 04/06/2008 2
E C D
SET
GA501C RUN CHECK = OFF
Y
SLBLOWRC "STOP"
SLBLOWC.BSTS = END
N
S2SW520C BLOW C END
FA501C
BLOW C END FL = ON S2SW520C BLOW C END
SLBLOWC SEQ
SLBLOWRC =OFF
WAIT
SLBLOWRC
SLBLOWC.BSTS = END
FDLVLOW1:
N TO A,B FD START LV
FA501C WASH FL = ON
S2SW502B:
Y
WAIT
Y
DRY SEQ STOP
N
DRYER SEQ STOP(FA501C)
SLWASHC SLTKCHKC
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 6 11/03/2008 1
SLFEEDC
POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON
Y
GD501C3 = STOP
N GD501C3 STOP
Y
FF501 NO FL=ON
N DRYER NO ACTION FL = ON
GB505 = STOP Y
AND GA501B.MV==2
N
FA501C AERATION FL=ON AND
GA501B.PV ==2
GB505 STOP
N Y
GA501B=STOP Y
SET
AND
GA501B RUN CHECK2 =ON GA501B RUN CHECK2 = OFF
GA501B STOP
N
SLFEEDC: GA501B
MONITORING
N GA501C=STOP
AND
GA501C RUN CHECK=ON
WAIT
Y GA501B.MV<>2
OR
GA501C STOP GA501B.PV <>2
STOP
SLFEEDC SEQ
A
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 6 11/03/2008 1
CLOSE
XV525C
CLOSE
XV507A
XV507B
WAIT
2 SEC
Y
GA501C = STOP
OPEN
XV525C
CLOSE
XV524C
B
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 6 04/06/2008 2
SET
GA501C RUN CHECK=OFF
STOP
GA501C
N
GA501B RUN CHECK2 = ON
S2SW531B2
Y
SET
GA501B RUN CHECK2=OFF
STOP
GA501B
WAIT
B
GA501B = STOP
WAIT
B
GA501C = STOP
WAIT
5 SEC
WAIT
XV525C = CLOSE
WAIT
S2SW521C=OFF BLOW C MAIN SEQ FINISH
OR
S2SW522C=OFF BLOW C MAIN STOP SEQ FINISH
END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 9 11/03/2008 1
SLWASHB
OPEN (F)
XV521
CLOSE (F)
XV520
OPEN (F)
XV525C
RUN (F)
GA501C
WAIT
LINEWSTM:
LINEWSTM = HI LINE WASH TIME
OPEN (F)
XV524C
CLOSE (F)
XV525C
SET
SET
A
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 9 11/03/2008 1
WAIT
LI501C.PV <
= FDLVLOW2 FDLVLOW2 :
WS FD STR LV
START
S2TM525C:FA501C GA WASH TM
WAIT
OPEN (F)
XV521
CLOSE (F)
XV520
WAIT
CWSSTRLV:
LI 501C.PV < CWSSTRLV WASH START LEVEL
N S2TM522C:FA501C WASH TM
N
FA501C WASH TIMER.BSTS = PAUS
START
Y
FA501C WASH TIMER
RESTART
B
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 9 04/06/2008 2
OPEN (F)
XV518C
WAIT CWSLVHI:
WASH LEVEL HI
LI501C PV =
> CWSLVHI
OR
FA501C WASH TIMER BSTS = CTUP
OR
FF501. STATUS = STOP
AND
SLURRY C FEED FL=ON
CLOSE (F)
XV518C
WAIT
LI501C PV <= CWSLVLO CWSLVLO:
OR WASH LEVEL LOW
FF501. STATUS = STOP
AND
SLURRY C FEED FL=ON
S2SW518C
N
DRYER SEQ STOP
Y
S2TM522C:FA501C WASH TM
C
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 9 11/03/2008 1
Y
GA501C = STOP
N
OPEN (F)
XV525C
CLOSE (F)
XV524C
SET
SET
STOP (F)
GA501C
N
GA501B RUN CHECK2 = ON
SET
GA501B RUN CHECK2=OFF
STOP (C)
GA501B
SET
FA501C GRADE = 0
SET
FA501C WASH FL=OFF
FA501C WASH TIMER=STOP
GA501C RUN CHECK=OFF
END
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 9 11/03/2008 1
SLWASHC
POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW =ON
N
N
Y
FEED BACK ERROR FEED BACK ERROR TAG :
XV524C
FB ERROR! XV525C
N CHECK OUTPUT!
XV518C
GA501C
Y
GD501C3=STOP
GB501C3 STOP
N
GA501B=STOP Y
AND
GA501B RUN CHECK2 =ON
GA501B STOP
N
N GA501C=STOP
AND
GA501C RUN CHECK=ON
GA501C STOP
STOP
SLWASHC SEQ
Y
GA501C RUN CHECK=ON
CLOSE
XV525C
WAIT
2 SEC
A
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 9 11/03/2008 1
PAUS
Y
GA501C = STOP
OPEN
XV525C
CLOSE
XV524C
WAIT
5 SEC
CONFIRM ACK
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 6 04/06/2008 2
SET
GA501C RUN CHECK=OFF
STOP
GA501C
N
S2SW531B2:GA501B RUN
GA501B RUN CHECK2 = ON
CHECK2
Y
SET
GA501B RUN CHECK2=OFF
STOP
GA501B
WAIT
B
GA501B = STOP
CLOSE
XV518C
WAIT
GA501C = STOP
WAIT
XV518C = CLOSE
SET
SLURRY C FEED FL = OFF
WAIT
5 SEC
WAIT (CLOSE)
XV525C
END
FF501 MAIN SEQ SFC
1 DRYINIT
T1
2 DRYCHECK
T2
3 BEDMAKE 4 GFFEED1
T3
5 DRYING 6 GFFEED2
T4
7 BEDDISC
T8
DRYINIT
XV507A = OPEN
OR
XV507B = OPEN
OR
XV520A = OPEN
OR
XV520B = OPEN Y
OR
XV521A = OPEN
OR
XV521B = OPEN
OR FF501 VALVE
JF505A = RUN CONDITION NOT READY
OR
JF505B = RUN
JF501 = STOP
OR
JF503 = STOP
OR
JF504A = STOP
OR
JF504B = STOP
OR
JF504C = STOP
OR
JF504D = STOP
OR
GB501 = STOP
OR
Y
GB503 = STOP
OR
GA503 = STOP
OR JF505A RUN CHECK FL
GA703A = STOP JF505B RUN CHECK FL
AND INTERLOCK IS USED THIS FL
GA703B = STOP
OR
GA704A = STOP
AND
GA704B = STOP
N
OR FF501 EQUIPMENT NOT
GF501A = STOP READY
AND
GF501B =S TOP
OR MCFD2SVA :
LA504 = HI MC506A FD2 SV
MCFD2SVB :
MAIN SEQ STOP
N MC506B FD2 SV
M506ASV :
SET MC506A SV SET
M506BSV :
JF505A RUN CHECK FL = OFF S2SW581:JF505A RUN CHECK FL MC506B SV SET
JF505B RUN CHECK FL = OFF S2SW582:JF505B RUN CHECK FL
S2SW553:GF FEED1 RUN FL GF FEED1 RUN FL = OFF
GF FEED2 RUN FL = OFF
S2SW554:GF FEED2 RUN FL DRYING TROUBLE FL = OFF S2SW556:DRYING TROBLE FL
SET
MCFD2SVA = M506ASV
MCFD2SVB = M506BSV
DRYCHECK
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 1 12/03/2008 1
DRYINIT
POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON
STOP
DRYER INITIAL SEQ
WAIT
2 SEC
END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 2 12/03/2008 1
DRYCHECK
Y S2SW551:FF501 NO FL L2
FF501 NO FL = ON
DRYER NO ACTION
N
FLAG ON
WAIT
N
PNEUMA.BSTS = END L3
Y
PNEUMA SEQ NOT END
SET1ST = FA9601B
AND
Y
FA9601BGRADE = GRADE B
OR
FA9601BGRADE = 0
GRADE :
PNEUMA.B_GRADE N GRADE NO.
SET1ST :
1ST SILO SELECT
FA9601BGRADE :
SET1ST = FA9601E SILO FA9601B GRADE
AND FA9601EGRADE :
Y
FA9601EGRADE = GRADE SILO FA9601E GRADE
OR
FA9601EGRADE = 0
A B
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 2 12/03/2008 1
A B
SET
S2CO502.PV = MOISCBNO
WAIT
1 SEC
SET
S2CO502.AS = STR
SET
BEDMAKE
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 2 12/03/2008 1
DRYCHECK
POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON
STOP
DRYER CHECK SEQ
WAIT
2 SEC
END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 3 05/06/2008 2
BEDMAKE
SET
T516_1MV :
TC516_1.MODE = MAN
TC516_1 INIT MV
TC516_1.MV = T516_1MV
TC513.MODE = MAN TC513MV :
TC513.MV = TC513MV TC513 INIT MV
TC702.MODE =MAN TC702MV :
TC702.MV = TC702MV TC702 INIT MV
WAIT MVDLYTM :
MVDLYTM SEC AUT CHANGE TIME
SET
TC516_1.SV = T516_1S1
TC516_1.MODE = AUT
TC513.MODE = AUT, CAS
TC702.MODE = AUT
T516_1BD :
TC516_1 PV SET
WAIT T516_1DV :
TC516_1 PV DEV
TC516_1.PV > T516_1BD - T516_1DV DRYHETTM
AND DRYHEATTM TC511BED :
TI511.PV > TI511BED - TI511DEV TC511 PV SET
AND TC511DEV :
TC702.PV > TC702HW-TC702DEV TC511 PV DEV
FF501 BED MAKE PV TC702HW :
Y UP TIME OVER TC702 PV SET
TC702DEV :
DRYER HEAT UP FINISH TC702 PV DEV
GF FEED1 RUN FL = ON
GFFEED1
WAIT
DRYPDITM
PDI523.PV > P523BED P523BED :
PDI523 BED PRESS (320
mmH2O)
FF501 BED MAKE PDI
TIME OVER DRYPDITM :
DRYER PDI TM
H502DRY :
MAIN SEQ STOP HC502 DRYING MV
A
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 3 05/06/2008 2
PLEASE START
SCREEN SYSTEM GB504ATM
GA504ATM :
GA504A TM
S2SW590:GB504A RUN
CHECK
GB504A RUN FL = ON Y
GB504ATM
WAIT
GA504ATM
GB504A GA504A = RUN
Y
PNEUMA.BSTS = END
N SET
GRADE(PNEUMA) = GRADE
N
DENSITE(PNEUMA) = DENSITE
PNEUMA.BSTS = END
B
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 3 05/06/2008 2
SET
H502DRY :
HC502.MV = H502DRY HC502 DRYING MV
RUN (F)
JF505A
RUN (F)
JF505B
WAIT
2 SEC
SET
JF505A RUN CHECK FL = ON S2SW581:JF505A RUN CHECK FL
JF505B RUN CHECK FL = ON S2SW582:JF505B RUN CHECK FL
WAIT P503FIN :
ERBEDFIN TIME UP PDI523 FINSH PRESS (320-
PDI523.PV > P523FIN 410 mmH20)
DRYING
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 3 05/06/2008 2
BEDMAKE
POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON
N
Y
DRYER STOP FL = ON
S2SW555
N DRYER STOP FLAG ON
COMMON Y
JF501 = STOP
N JF501 STOP
Y
COMMON LA504 = HI
N GA703A/B STOP
C A B
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 3 05/06/2008 2
C A B
N GA704A/B STOP
GA504A = STOP Y
OR
GA504B = STOP
GA504A/B STOP
STOP
BEDMAKE SEQ
SET
JF505A RUN CHECK FL = OFF
S2SW581:JF505A RUN CHECK FL
JF505B RUN CHECK FL = OFF S2SW582:JF505B RUN CHECK FL
GF FEED1 RUN FL = OFF
FD502 RUN CHECK FL = OFF
S2SW553:GF FEED1 RUN FL
S2SW585:FD502 RUN CHECK FL
SET
TC516_1.MODE = MAN
TC516_1.MV = 0
TC513.MODE = MAN
TC513.MV = 0
STOP
JF505B
JF505A
D
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 3 05/06/2008 2
WAIT
JF505B = STOP
JF505A =STOP
SET
HC502.MV = 0
WAIT
2 SEC
WAIT
GF FEED1 SEQ FINISH S2SW557: GF FEED1 SEQ FINISH = OFF
OR
GF FEED1 STOP SEQ FINISH S2SW558: GF FEED1 SEQ FINISH = OFF
END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 4 12/03/2008 1
GFFEED1
GF501A = STOP Y
AND
GF501B = STOP
GF501A,B NOT READY
N
GF501A = RUN N
AND
GF501B = RUN
Y GF501A = RUN N
D: AND
GF501B = STOP
SET Y
GF501A = STOP N
E: AND
FC506A.MODE = MAN
FC506A.MV = FEEDMVIN GF501B = RUN FEEDMVIN :
FC506B.MODE = MAN FC506A,B INIT MV (3T/HR)
F: Y
FC506B.MV = FEEDMVIN
SET SET
SET
SET SET
FC506A.MODE = CAS
FC506B.MODE = CAS FC506A.MODE = CAS FC506B.MODE = CAS
A B C
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 4 06/06/2008 2
A
repeat
GF501A = RUN N C
Y
N
MC506A.SV < MCFD1SVA MCFD1SVA :
MC506A FD1 SV
Y
SET
MC506A.SV = MC506A.SV + MCSVUP1
MC506A.MODE = AUT MCSVUP1 :
MC506A,B SV UP
WAIT
SVUPDLY1 SEC
SVUPDLY1 :
SV UP DELAY TIME
N
TC516_1.SV < T516_1S2
TC516_1SV2 :
Y
TC516_1 SV SET2 (55 C)
SET
TC516_1.SV = TC516_1.SV + T516_1RT
TC516_1.MODE = AUT T516_1RT :
TC516_1 SV RATIO
WAIT
SVUPDLY1 SEC
GF501B = RUN N B
Y
N MCFD1SVB :
MC506B.SV < MCFD1SVB MC506B FD1 SV
Y
SET
MC506B.SV = MC506B.SV + MCSVUP1
MC506B.MODE = AUT
WAIT
SVUPDLY1 SEC
N
TC516_1.SV < T516_1S2 T516_1S2 :
TC516_1 SV SET2
Y
SET
TC516_1.SV = TC516_1.SV + T516_1RT
TC516_1.MODE = AUT
WAIT
SVUPDLY1 SEC
MCFD1SVA :
MC506A.SV > MCFD1SVA MC506A FD1 SV
N AND
MC506B.SV > MCFD1SVB
AND MCFD1SVB :
TC516_1.SV > T516_1S2 MC506B FD1 SV
D
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 4 12/03/2008 1
SET
MC506A.SV = MCFD1SVA
MC506A.MODE = AUT
MC506B.SV = MCFD1SVB
MC506B.MODE = AUT
TC516_1.SV = T516_1S2
TC516_1.MODE = AUT
WAIT
GF FEED1 RUN FL = OFF BY
GF FEED1 RUN FL = OFF BEDMAKE PAGE2
END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 4 12/03/2008 1
B
fp:2/6
N
MC506A.SV < MCFD1SVA MCFD1SVA :
MC506A FD1 SV
SET
MCSVUP1 :
MC506A.SV = MC506A.SV + MCSVUP1 MC506A,B SV UP
MC506A.MODE = AUT
WAIT
SVUPDLY1 :
SVUPDLY1 SEC SV UP DELAY TIME
N TC516_1SV2 :
TC516_1.SV < T516_1S2
TC516_1 SV SET2 (55 C)
SET
T516_1RT :
TC516_1.SV = TC516_1.SV + T516_1RT TC516_1 SV RATIO
TC516_1.MODE = AUT
WAIT
SVUPDLY1 SEC
SET
MC506A.SV = MCFD1SVA MCFD1SVA :
MC506A.MODE = AUT MC506A FD1 SV
TC516_1.SV = T516_1S2
TC516_1.MODE = AUT
WAIT
END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 4 12/03/2008 1
REPEAT
N
MC506B.SV < MCFD1SVB MCFD1SVB :
MC506B FD1 SV
SET
MCSVUP1 :
MC506B.SV = MC506B.SV + MCSVUP1 MC506A,B SV UP
MC506B.MODE = AUT
WAIT
SVUPDLY1 :
SVUPDLY1 SEC SV UP DELAY TIME
N TC516_1SV2 :
TC516_1.SV < T516_1S2
TC516_1 SV SET2 (55 C)
SET
T516_1RT :
TC516_1.SV = TC516_1.SV + T516_1RT TC516_1 SV RATIO
TC516_1.MODE = AUT
WAIT
SVUPDLY1 SEC
SET
MCFD1SVB :
MC506B.SV = MCFD1SVB
MC506B FD1 SV
MC506B.MODE = AUT
TC516_1.SV = T516_1S2
TC516_1.MODE = AUT
WAIT
END
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 4 12/03/2008 1
GFFEED1
N
FEED BACK ERROR FEED BACK ERROR TAG :
XV507A
XV507B
Y XV520A
XV520B
XV521A
FB ERROR! CHECK OUTPUT! XV521B
STOP
GFFEED1 SEQ
SET
HC502.MV = 0
CLOSE
XV520A
XV520B
WAIT
2 SEC
CLOSE
XV507A
XV507B
WAIT (CLOSE)
XV507A
XV507B
DELAY
5 SEC
WAIT (CLOSE)
XV520A
XV520B
END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 5 06/06/2008 2
DRYING
N
DRYING TROUBLE FL = ON TO:B
S2SW556:DRYING TROBLE FL
Y
GA501B = RUN N
OR
GA501C = RUN
FA501B AND FA501C
Y FEED STOP
N
PNEUMA.BSTS = RUN
C:
SET
T516_1MV :
TC516_1.MODE = MAN TC516_1 INIT MV
TC516_1.MV = T516_1MV TC513MV :
TC513.MODE = MAN TC513 INIT MV
TC513.MV = TC513MV
WAIT
MVDLYTM SEC
SET
TC516_1.SV = T516_1S2
TC516_1.MODE = AUT
TC513.MODE = CAS
GF501A = RUN N
AND
GF501B = RUN
Y GF501A = RUN
N
AND
GF501B = STOP
GF501A = STOP N
AND
GF501B = RUN
C D E F B
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 5 06/06/2008 2
D E F B
RUN (F)
JF505A
RUN (F)
JF505B
WAIT
2 SEC
SET
S2SW581:JF505A RUN CHECK FL
JF505A RUN CHECK FL = ON
JF505B RUN CHECK FL = ON S2SW582:JF505B RUN CHECK FL
WAIT
5 SEC
From B:
WAIT
GFFEED2.BSTS=RUN
OR
GFFEED2.BSTS=END
"STOP"
G
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 5 12/03/2008 1
J06 L:122
WAIT
GA501B = STOP AND GA501C =STOP SIGNAL
OR BEDSTRSG : ON
BEDSTRSG
S2SW552:BED DIS START FL BED DIS. START FL = ON FROM FA501A SLWASHA
OR FROM FA501B SLWASHB
GFFEED2.BSTS = RUN AND
DIFINSET :
DI506A.PV < DIFINSET AND
DI506A,B FIN SET
DI506B.PV < DIFINSET
WAIT N
delay 5000
5 SEC
Y S2SW552:BED DIS START FL
BED DIS. START FL = ON
N
GFFEED2.BSTS = RUN
N AND
DI506A.PV < DIFINSET
AND CLOSE (F)
DI506B.PV < DIFINSET
XV507A
Y XV507B
Y SET
GFFEED2.BSTS =
TC516_1.MODE = MAN
END
"STOP" TC516_1.MV = 0
TC513.MODE = MAN
N TC513.MV = 0
S2SW561:GF FEED2 END FL
WAIT
GFFEED2.BSTS = END
STOP
S2SW561.PV=0 JF505A
JF505B
SET
HC502.MV = 0
WAIT
GA501B = RUN
OR
GA501C = RUN
H
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 5 12/03/2008 1
Y
GFFEED2.BSTS = END
N
S2SW561:GF FEED2 END FL
WAIT
GFFEED2.BSTS = END
WAIT
SET
CLOSE
XV507A
XV507B
%%.nn5=2
BEDDISC
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 5 06/06/2005 2
DRYING
POWER FAILURE Y
OR
IA FAILURE
OR
EM.SW = ON
Y
S2SW555 DRYER STOP FL = ON
Y
AI501 >= AI502HH
AI502HH :
S2SW552 BED DIS START FL = ON AI 502 HH SET
AND Y
SLURRY B FEED FL = ON AND GA501B = STOP
OR
SLURRY C FEED FL = ON AND GA501C = STOP
Y
COMMON JF501 = STOP
N JF501 STOP
Y
COMMON LA504 = HI
COMMON OR Y
GA703A/B STOP
C A B
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 5 06/06/2008 2
C A B
N GA704A/B STOP
GA504A = STOP Y
COMMON OR
GA504B = STOP
N GA504A/B STOP
FEED BACK ERROR TAG :
N XV507A
XV507B
FEED BACK ERROR XV520A
XV520B
JF505B
Y JF505A
STOP
DRYING SEQ
SET
SET
TC516_1.MODE = MAN
TC516_1.MV = 0
TC513.MODE = MAN
TC513.MV = 0
CONFIRM ACK
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 5 06/06/2008 2
CLOSE
XV520A
XV520B
WAIT
2 SEC
CLOSE
XV507A
XV507B
STOP
JF505B
JF505A
SET
HC502.MV = 0
WAIT
5 SEC
WAIT
XV507A = CLOSE
XV507B = CLOSE
XV520A = CLOSE
XV520B = CLOSE
JF505B = STOP
JF505A = STOP
WAIT
GFFEED2.BSTS=END wait until (GFFEED2.BSTS <> "RUN"
OR
GF FEED2 STOP.BSTS=END
END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2
GFFEED2
SET
DUMYSVA = MC506A.SV
DUMYSVB = MC506B.SV
FP: 6/7
SET
GF FEED2 RUN FL = ON
S2SW554:GF FEED2 RUN
FL
WAIT MCFD2SVA :
MC506A FD2 SV
DUMYSVA MCFD2SVA AND GF501A = RUN MCFD2SVB :
SIGNAL MC506B FD2 SV
OR
GF FEED2 END
DUMYSVB MCFD2SVB AND GF501B = RUN
FEED2END :
OR
FROM FF501 DRYING
GF FEED2 END FL = ON
(GFFEED2 END FL = ON)
S2SW561:GF FEED2 END FL
DRYING P3/7 SET ON
Y
GF FEED2 END FL = ON S2SW561:GF FEED2 END FL To A
P:6/7
GF501A = RUN N
AND
GF501B = RUN
Y GF501A = RUN N
AND
GF501B = STOP
F B C D A
To P:6/7
SIGNAL "GFFEEDA"
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2
GF501A = RUN N D
Y <> IF (%%.DUMYSVA<>%%.MCFD2SVA)
N DUMYSVA = MCFD2SVA MCFD2SVA :
Y
MC506A FEED2 SV
Y N
N
MC506A.SV > MCFD2SVA
WAIT WAIT
SVCHGDLY :
SVCHGDLY SEC SVCHGDLY SEC
SV CHANGE DELAY TIME
N N
MC506A.SV < MCFD2SVA MC506A.SV > MCFD2SVA
Y Y
SET
MC506A.SV = MCFD2SVA
DUMYSVA = MCFD2SVA
F
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2
Y MCFD2SVB :
MC506B FEED2 SV
DUMYSVB = MCFD2SVB
N
MC506B.SV > MCFD2SVB
SET SET
MCSVDOWN :
MC506B.SV = MC506B.SV - MCSVDOWN MC506B.SV = MC506B.SV + MCSVUP2 MC506A,B SV DOWN
MC506B.MODE = AUT MC506B.MODE = AUT
MCSVUP2 :
MC506A,B SV UP2
WAIT WAIT
SVCHGDLY SEC SVCHGDLY SEC
N N
MC506B.SV < MCFD2SVB MC506B.SV > MCFD2SVB
Y Y
SET
MC506B.SV = MCFD2SVB
DUMYSVB = MCFD2SVB
E
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2
Y MCFD2SVA :
DUMYSVA = MCFD2SVA MC506A FEED2 SV
N
MC506A.SV > MCFD2SVA
Y
MCSVDOWN :
MC506A,B SV DOWN
SET SET
MC506A.SV = MC506A.SV - MCSVDOWN MC506A.SV = MC506A.SV + MCSVUP2 MCSVUP2 :
MC506A.MODE = AUT MC506A.MODE = AUT MC506A,B SV UP2
N N
MC506A.SV < MCFD2SVA MC506A.SV > MCFD2SVA
Y Y
SET
MC506A.SV = MCFD2SVA
DUMYSVA = MCFD2SVA
E
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2
Y MCFD2SVA :
DUMYSVB = MCFD2SVB MC506A FEED2 SV
N
MC506B.SV > MCFD2SVB
Y
MCSVDOWN :
MC506A,B SV DOWN
SET SET
MC506B.SV = MC506B.SV - MCSVDOWN MC506B.SV = MC506B.SV + MCSVUP2 MCSVUP2 :
MC506B.MODE = AUT MC506B.MODE = AUT MC506A,B SV UP2
N N
MC506B.SV < MCFD2SVB MC506B.SV > MCFD2SVB
Y Y
SET
MC506B.SV = MCFD2SVB
DUMYSVB = MCFD2SVB
E
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2
FP:1/7
E A
SIGNAL
GF FEED2 END
FP:1/7 FEED2 END :
N
GF FEED2 END FL = ON FROM FF501 DRYING
F
Y
S2SW561:GF FEED2 END FL
SET
WAIT
2 SEC
SET
MC506A.MODE = MAN
MC506B.MODE = MAN MCMVSET :
MC506A.MV = MCMVSET MC506A,B MV SET
MC506B.MV = MCMVSET
BEDDISC
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 6 06/06/2008 2
No need
GFFEED2
WAIT
STOP
GFFEED2 SEQ
END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 7 06/06/2008 2
BEDDISC
PNEUMA.BSTS = END Y
AND
PNEUMA END FL = ON S2SW603:PNEUMA END
FL
N
N
PNEUMA.BSTS = RUN
Y
PNEUMA SEQ NOT
START
CLOSE (F)
XV507A
XV507B MAIN SEQ STOP
SET
HC502.MV = H502DRY
RUN (F)
JF505B
JF505B
RUN (F)
JF505A
WAIT
2 SEC
SET
JF505B RUN CHECK FL = ON S2SW582:JF505b RUN
JF505A RUN CHECK FL = ON CHECK FL
S2SW581:JF505A RUN
CHECK FL
SET
TC516_1.MODE = MAN
TC516_1.MV = 0
TC513.MODE = MAN
TC513.MV = 0
A B
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 7 06/06/2008 2
B A
BEDDISTM:
WAIT
BED DISCHARGE WAITING
BEDDISTM SEC TIME
PNEUMA
PNEUMA END FL = ON
PNEUMA SEQ
S2SW603:PNEUMA END
FL
Where use in pnuema phase
WAIT
PNEUMA.BSTS = END
SET
JF505B RUN CHECK FL = OFF S2SW582:JF505b RUN CHECK
JF505A RUN CHECK FL = OFF S2SW581:JF505A RUN
FL
S2SW585 FD502 RUN CHECK FL = OFF CHECK FL
STOP (F)
JF505B
JF505A
SET
HC502.MV = 0
SET
GRADE = 0
END
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 7 06/06/2008 2
BEDDISC
POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON
Y
DRYER STOP FL = ON
S2SW551
N DRYER STOP FLAG ON
Y
COMMON JF501 = STOP
N JF501 STOP
COMMON Y
LA504 = HI
N GA703A/B STOP
C A B
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 7 06/06/2008 2
C A B
Y
GA504A = STOP
COMMON OR
GA504B = STOP
GA504A/B STOP
N
SET
JF505A RUN CHECK FL = OFF S2SW582:JF505b RUN CHECK
JF505B RUN CHECK FL = OFF S2SW581:JF505A RUN
FL
CHECK FL
STOP
JF505A
JF505B
SET
HC502.MV = 0
WAIT
5 SEC
WAIT
XV507A = CLOSE
XV507B = CLOSE
XV520A = CLOSE
XV520B = CLOSE
JF505A = STOP
JF505B = STOP
END
ALL SEQ STOP RUN
COMMENTS
a START
I
SET
Y
SET
POWER FAlL FLAG SET
COMMENTS
0 START
POWERFAILI = ON
POWERFAILZ = ON
c.
SET
VCB-LSB TRIP
w START
1 SET
START
l_rl
EM BUS POWER FAIL FL = ON S1S W 0 2
POWER FAILURE FL = OFF S1SWO1
IA FAILURE
CSET
IA-FAIL SIGNAL = ON
1SET
IA-FAIL
*SET
CSET
START
l_rl
v START
Q START
I GA204A = RUN
I GA204A = STOP
FA4011402 INTERLOCK
COMMENTS
GA401 = STOP
::::)
%GS04101.PV
1 SET 1
LC401 MODE = MAN
MV=O
GA402 = STOP
A TO B SELECT
SLURRY A TO C FLAG
= OFF
A TO C SELECT
1 SET
SLURRY A TO B
FLAG=OFF ~
1
DA501 STEAM LlNE WASH
TYPE (T) COMMENTS
XV513 1 = OPEN
XV513-2 = OPEN
XV513-3 = OPEN
XV513-4 = OPEN
1 SET 1
1 START 1
!
I,iSTART
Q START
9 START
< L1501B.PV H
II SET
:.> S2RL501 .X05 < LI501B.PV ILOW SET
1 SET 1 1 SET 1
GD501B1 MODE = AUT GD501B1 MODE = AUT
GD501B2 MODE = AUT GD501B2 MODE = AUT
GD501B1 = RUN
GD5OlB2. RUN ~ 1 SET
GD501B1 = STOP
GD501B2 = STOP
1
9 START
v START
GD501C1 = RUN
GD5OlC2 = RUN
S2LB504
EA501 PW FLUSHING
TYPE (T) COMMENTS
:
i START
0 START
9
1 START 1 START
C C
OUTLET PW FLUSING TIME BSTS = CTUP INLET PW FLUSING TIME BSTS = CTUP
S2TM582 S2TM583
CAN'T STOP
STEAM CUT WAlT INTERLOCK
TYPE (T) COMMENTS
~
START
STEAM CUT TM
XV513 1 = CLOSE
XV513-2 = CLOSE
XV513-3 = CLOSE
XV513-4 = CLOSE
CAN'T STOP
VINAL2 FA501A SLURRY RETURN LINE WASH
TYPE (T) 111 COMMENTS
XV502H = OPEN
C
START
L XV531 = CLOSE
S2LB509
FA501C RECEIVE LINE WASH
TYPE (T) COMMENTS
i START
XV501H = OPEN
ZL0501C = OPEN
XV501H = CLOSE
ZL0501C = OPEN
CSTART
1 SET
XV516 = CLOSE
FA501 B/C FEED LlNE WASH
COMMENTS
GASOIB = STOP
< GASOIC = STOP
>
XV524B = OPEN
XV525B=OPEN ~ XV524C = OPEN
XV525C= OPEN ~
1 START 1 1 START 1
7 GA501B LlNE WASH TM
S2TM586 7 GA501C LlNE WASH TM
S2TM587
Q START
FA501B AERATION FL = ON
FA501B STEAM FL = ON
GA505 = RUN
L1501B = AERATDT S2RL503.XOI
x START
FA501B AERATION FL = ON
FA501B STEAM FL = ON
GA505 = RUN
L1501B = AERATDT
S2SW517C
S2SW519C
S2R L503.XO2
F1502 = AERATDT S2R L503.XO3 F1502 = AERATDT S2R L503.XO3
1 SET 1
AERATDT.ACT
TC501B.SV = TCSET
AERATION TIMER
BSTS = CTUP > S2TM591
( AERATION TIMER
BSTS = CTUP \ S2TM591
XV516C = CLOSE ~
1 TC501B MODE = MAN 1 1 TC501C MODE = MAN 1
FA501NB/C PW WASH
COMMENTS
XSV518A = CLOSE
0 START
C
SET
XV518B = CLOSE
w START
Q START
Q START
6 GF501A = STOP
v START START
GF501B = STOP
GF501BSTP MODE =
liUT ~ XV507B MODE = AUT
'
I START
XV507A = OPEN
XV521A = OPEN
XV52OA= CLOSE ~
A XV507A = CLOSE
.- XV521A= CLOSE
XV520A=OPEN
START
WASH TIMER
>S2TM541
1 SET
XV520A = CLOSE
TPC VlNA L-2 1
COMMENTS
'
I START
XV507B = OPEN
XV521B = OPEN
XV52OB=CLOSE ~
A XV507B = CLOSE
.- XV521B = CLOSE
XV520B = OPEN
START
WASH TIMER
>S2TM542
1 SET
XV520B = CLOSE
JF505 INTERLOCK
COMMENTS
HC502 INTERLOCK
9 START
JF505A = STOP
JF505B = STOP
JF505NB INTERLOCK
v START
I JF505A = STOP
JF505B = STOP
DRYER
COMMENTS
START
l_il
GB501 = STOP
GB503 = STOP
JF501 = STOP
JF503 = STOP
JF505B = STOP
AND
F1517 = LL
1 SET 1
TIC516 1 MODE = MAN
TC513MODE = MAN
JF505A MODE = AUT
JF505B MODE = AUT
XV507A MODE =AUT
XV507B MODE = AUT
1 SET 1
TIC516 1 MV=O
TC513MV = 0
JF505A = STOP
JF505B = STOP
XV507A = CLOSE
XV507B = CLOSE
1 SET 1
DRYER STOP FL = ON
GA501 B/C AMP CHECK
COMMENTS
c5 GA501B = RUN
GA501B = STOP
( GA5OIC = RUN
:>
GA501C = STOP
F1517 FLOW ALARM
COMMENTS
F1517 ALARM LO
F1517 ALARM LL
9 START
:
i START
A
GB801 = RUN
6
GB801 = STOP
SET 1
:
i START
e GB802 = STOP
S2LB801
VINAL2 GA8011802 GB801/802 INTERLOCK
TYPE (T) COMMENTS
GA801/GB801 INTERLOCK
GAS01 = STOP
GB801 = STOP
GA802IGB802 lNTERLOCK
(_I
START
GAS02 = STOP
GB802 = STOP
v START
ITiSTART
ITi
START
9 START
9 START
1
SET
XV9602BPBO = ON XV9602BPBC = ON
1
XV9602BO FL = ON
XV9602BC FL = OFF
I
XV9602BO FL = OFF
~ 2 ~ ~ 9 6 XV9602BC
s2SW9602B0
0 2 ~ FL~ = ON
S2SW9602BO
S2SW9602BC
SET SET
SET I
XV9603EO FL = ON S2SW9603EO XV9603EO FL = OFF S2SW9603E0
XV9603EC FL = OFF ~ 2 ~ ~ 9 6 XV9603EC
0 3 ~ FL~ = ON S2SW9603EC
SILO BOTTOM VALVE INTL
COMMENTS
XV9602B INTERLOCK
C START
CY
SET
XV9601E INTERLOCK
XV9602E INTERLOCK
a START
t'
SET
XV9602B OPENICLOSE
.
XV9602B = OPEN S2SW9602BO
2SET
A!
SET
XV9602B = CLOSE
XV9601E OPENICLOSE
XV9601EC FL = ON S2SW9601EC
XV9601E = OPEN S 2 S W 6 0 1EO XV9601E = CLOSE
AT
SET
A!
SET 1 SET 1
XV9601EC = OPEN
XV9601E = CLOSE
? XV9601EO FL = OFF S 2 S w 6 0 1 EO
.
SILO INTERLOCK
COMMENTS
XV9602E OPENICLOSE
XV9602EO FL = ON
XV9602E = OPEN )s2sW9602~0
v START
xSET
t
SET
XV9602EC = OPEN
XV9602E = CLOSE
XV9603E OPENICLOSE
I
START
,
S2SW9603EO <
4 '-:)
XV9603EC FL = ON
XV9603E = CLOSE S2SW603EC
SET
t
SET 1 SET 1
XV9603EC = OPEN
XV9603E = CLOSE
9 <x
START START
LA96OlBl= HI
LA9601BI = OFF
START
LA9602BI= HI
LA9602BI= OFF
a
START
E START
LA96OlEl= HI
LA9601EI= OFF