You are on page 1of 233

PNEUMA SFC MAIN SEQ

1 PNUMAINT

2 PNUMACHK

*1 *2
3 SILO_B 4 SILO_E

5 BLOWTRS

6
*3

*4

*1 SET1ST = “FA9601B”
*2 SET1ST = “FA9601E”
*3 SILO CHANGE FL = ON
*4 PNEUMA END FL = ON

REV. DATE NOTES PREP’D CHK’D APPR’D


0 Nov. 21, ’07 For B. E. D. W. Paisan
2 Jun. 04, ’08 For B. E. D. K. Wasin
I-9 PNEUMA
SEQUENCE NAME COMMENT SFC STEP

9.1 PNUMAINT PNEUMA INITIAL 1

9.2 PNUMACHK PNEUMA CHECK 2

9.3 SILO_B SILO FA9601B 3

9.4 SILO_E SILO FA9601E 4

9.5 BLOWTRS BLOW TRANSFER 5

9.6 WAIT ----------- 6

9.7 WAIT ----------- 7


SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 1 3/12/2007 1

No. 9-1 PNEUMA PNUMAINT 1/2 COMMENTS

PNUMAINT

SET

SILO CHANGE FL = OFF S2SW601:SILO CHANGE FL


SILO LEVEL HIGH FL = OFF S2SW602:SILO LEVEL HIGH
PNEUMA END FL = OFF FL
S2SW603:PNEUMA END FL

PNUMACHK
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 1 3/12/2007 1

No. 9-1 PNEUMA PNUMAINT 2/2 COMMENTS

PNUMAINT

POWER FAILURE
N
OR
IA FAILURE
OR
EM. SW = ON

STOP
PNEUMA INT SEQ

PNUEMA MAIN SEQ STOP

WAIT
delay 5000
5 SEC

N
FF501.BSTS = RUN

STOP FF501
FF501 SEQ MAIN SEQ

PNEUMA READY FOR SILO


INITIAL START UP (C)

END
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 2 3/12/2007 1

No. 9-2 PNEUMA PNUMACHK 1/3 COMMENTS

PNUMACHK

Y
PI601.PV > PI601HH
Y
PI601HH :
PI601 HI HI SET
PI601 PRESSURE VERY HIGH
N

N MAIN SEQ STOP

SET1ST = FA9601B

case "FA9601B"
N
B_GRADE = GRADE Y
OR
B_GRADE = 0

FA9601B SILO
GRADE MISS MATCH

MAIN SEQ STOP

LA9601B.PV = ON N
OR
LA9602B.PV = ON

L02: Y

FA9601B SILO LEVEL HIGH

MAIN SEQ STOP

A B
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 2 04/06/2008 2

No. 9-3 PNEUMA PNUMACHK 2/3 COMMENTS

A B

Y
SET1ST = FA9601E
case "FA9601E"
N

E_GRADE = GRADE Y
OR
E_GRADE = 0

N
goto L05:
FA9601E SILO
GRADE MISS MATCH

MAIN SEQ STOP

LA9601E.PV = ON N
OR
LI9602E.PV >= E_LEVHH goto B:

goto L04: Y
SILO NO SELECT
FA9601E SILO LEVEL HIGH

MAIN SEQ STOP MAIN SEQ STOP

STOP

XC9601B
XC9601E
N

Y
SET1ST = FA9601B SILO_B

Y
SET1ST = FA9601E SILO_E

N
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 2 3/12/2007 1

No. 9-2 PNEUMA PNUMACHK 3/3 COMMENTS

PNUMACHK

POWER FAILURE
OR N
IA FAILURE
OR
EM. SW = ON

STOP

PNEUMA CHK SEQ

PNEUMA MAIN SEQ STOP

WAIT

5 SEC

N
FF501.BSTS = RUN

STOP FF501
FF501 SEQ MAIN SEQ

PNEUMA READY FOR


PNEUMA CHECK START UP (C)

END
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 3 3/12/2007 1

No. 9-3 PNEUMA SILO_B 1/2 COMMENTS

SILO_B

N
XV9602B = CLOSE

Y
FA9602B SILO DISCHARGE
VALVE OPEN

MAIN SEQ STOP

B_GRADE = GRADE N
OR
B_GRADE = 0

Y FA9601B SILO GRADE


MISS MATCH

MAIN SEQ STOP

SET

SETNOW = SET1ST
SET1ST = SET2ND
SET2NDN= [ ]
B_GRADE = GRADE
NOWGRADE = B_GRADE
ST1GRADE = ST2GRADE
ST2GRADE = [ ]

STOP

XC9601B
XC9601E

OPEN (F)

XV9603

RUN

XC9601B
XC9601B

SET

SILO CHANGE FL = OFF S2SW601


SILO LEVEL HIGH FL = OFF S2SW602

BLOWTRS
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 3 3/12/2007 1

No. 9-3 PNEUMA SILO_B 2/2 COMMENTS

SILO_B

POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON

N
FEED BACK ERROR TAG :
Y XV9603
FEED BACK ERROR
XV9602B

FB ERR !
N
CHECK OUTPUT !

N
PI601.PV > PI601HH

PI601 PRESS HIGH

STOP
SILO_B SEQ

PNUEMA MAIN SEQ STOP

DELAY
5 SEC

N
FF501.BSTS = RUN

STOP FF501
FF501 SEQ MAIN SEQ

PNEUMA READY FOR SILO_B


START UP (C)

END
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 4 3/12/2007 1

No. 9-3 PNEUMA SILO_E 1/3 COMMENTS

SILO_E

N
XV9601E = CLOSE goto L01:

Y
FA9601E SILO DISCHARGE
VALVE OPEN

MAIN SEQ STOP

N
XV9602E = CLOSE goto L02:

Y
FA9602E SILO DISCHARGE
VALVE OPEN

MAIN SEQ STOP

N
XV9603E = CLOSE
xv9603e.pv<>0

Y
FA9603E SILO DISCHARGE
VALVE OPEN

MAIN SEQ STOP

A
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 4 3/12/2007 1

No. 9-3 PNEUMA SILO_E 2/3 COMMENTS

E_GRADE = GRADE N
OR
E_GRADE = 0

Y FA9601E SILO GRADE


MISS MATCH

MAIN SEQ STOP

SET

SETNOW = SET1ST
SET1ST = SET2ND
SET2NDN= [ ]
E_GRADE = GRADE
NOWGRADE = E_GRADE
ST1GRADE = ST2GRADE
ST2GRADE = [ ]

STOP

XC9601B
XC9601E

CLOSE (F)

XV9603

RUN

XC9601E

SET

SILO CHANGE FL = OFF S2SW601


SILO LEVEL HIGH FL = OFF S2SW602

BLOWTRS
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 4 3/12/2007 1

No. 9-9 PNEUMA SILO_E 3/3 COMMENTS

SILO_E

POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON
FEED BACK ERROR TAG :
N XV9603
XV9601E
Y XV9602E
FEED BACK ERROR XV9603E

FB ERR !
N
CHECK OUTPUT !
N
PI601.PV > PI601HH

PI601 PRESS HIGH

STOP
SILO_E SEQ

PNUEMA MAIN SEQ STOP

DELAY
5 SEC

N
FF501.BSTS = RUN

STOP FF501
FF501 SEQ MAIN SEQ

PNEUMA READY FOR SILO_E


START UP (C)

END
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 5 04/06/2008 2

No. 9-10 PNEUMA BLOWTRS 1/5 COMMENTS

BLOWTRS

SET
GB601 RUN CHECK = OFF S2SW604
S2SW605 JF601 RUN CHECK = OFF
SILO LEVEL HIGH FL = OFF S2SW602
SILO CHANGE FL = OFF S2SW601
S2SW601 PNEUMA END FL = OFF

N
GB601 = STOP

RUN (F)
GB601
GB601

SET
GB601 RUN CHECK = ON

WAIT P602BLWT :
ERRPRETM PI601 BLOW TRANSFER
PI601.PV > P601BLWT ERRPRETM :
ERROR PRESS TIME
Y
BLOW TRANSFER TIME OVER

N
JF601 = STOP
MAIN SEQ STOP

SIGNAL PNEUMA END :


RUN (F) FROM FF501 BED DISC

JF601

SET
JF601 RUN CHECK = ON

B
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 5 3/12/2007 1

No. 9-10 PNEUMA BLOWTRS 2/5 COMMENTS

SETNOW = FA9601B Y
AND
LA9602B = ON
N
FA9601B SILO LEVEL HI HI.

SETNOW = FA9601E Y
AND
LI9602E.PV >= E_LEVHH
LA9601E = ON
FA9601E SILO LEVEL HI HI.

SET
SILO LEVEL HIGH FL = ON S2SW602:SILO LEVEL HIGH FL

SIGNAL SIGNAL PNEUMA END :


PNEUMA END FROM FF501 BED DISC
(PNEUMA END FL = ON)

SILO LEVEL HIGH FL = ON S2SW602:SILO LEVEL HIGH FL


N OR
SILO CHANGE FL = ON S2SW601:SILO CHANGE FL
OR
PNEUMA END FL = ON S2SW603:PNEUMA END FL

C
SEQ FLOW CHART PNEUMA MAIN SEQ SFC STEP 5 04/06/2008 2

No. 9-10 PNEUMA BLOWTRS 3/5 COMMENTS

C B

Y
SILO LEVEL HIGH FL = ON
S2SW602
N SET

SILO CHANGE FL = ON

N
SILO CHANGE FL = ON

Y
N
PNEUMA END FL = ON

SET
Y
JF601 RUN CHECK = OFF S2SW605
PNEUMA END FL = OFF S2SW603 SET
JF601 RUN CHECK = OFF S2SW605

STOP (F)
STOP (F) JF601TM :
JF601
JF601 JF 601 WAIT TIME 1-2 MIN

PI601END :
WAIT PI601 PRESS END SEQ
WAIT
JF601TM
OR JF601TM
PI601 < PI601END OR
PI601 < PI601END

SET SET
GB601 RUN CHECK = OFF S2SW604
GB601 RUN CHECK = OFF S2SW604

STOP (F) STOP (F)


GB601 GB601

CLOSE (F)

PNUMACHK
XV9603

END
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 5 04/06/2008 2

No. 9-10 PNEUMA BLOWTRS 4/5 COMMENTS

BLOWTRS

POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON

Y
FEED BACK ERROR
FEED BACK ERROR TAG:
GB601
FB ERR! JF601
CHECK OUTPUT

Y
PI601 > PI601HH

PI601 HH
N

GB601 = STOP
AND Y
S2SW604 GB601 RUN CHECK= ON
AND
S2SW601 SILO CHANGE FL = OFF
GB601 = STOP

JF601 = STOP
AND Y
S2SW605 JF601 RUN CHECK= ON
AND
S2SW601 SILO CHANGE FL = OFF
JF601 = STOP
N

B
STOP SEQ FLOW CHART PNEUMA STOP SEQ SFC STEP 5 04/06/2008 2

No. 9-10 PNEUMA BLOWTRS 5/5 COMMENTS

STOP
PNEUMA MAIN SEQ

PNEUMA MAIN SEQ STOP

SET
JF601 RUN CHECK = OFF S2SW605:JF601 RUN CHECK
FL

CLOSE

JF601

WAIT
JF601WAITTM JF601WTM

SET
GB601 RUN CHECK = OFF S2SW604:GB601 RUN CHECK FL

STOP
GB601

N
FF501.BSTS = RUN

STOP FF501
FF501 SEQ MAIN SEQ

WAIT

GB601 = STOP
JF601 = STOP

PNEUMA READY FOR


PNEUMA BLOWTRS START UP (C)

END
FA304 MAIN SEQ SFC
1 RECOINIT

T1

2 RECOCHK

T2

3 NASH1 4 RECHEAT2 5 BLANK1


S1SW364:REC HEAT2 END SIGNAL
T3 T4 T5

6 NASH2

T6

7 RECOEQUZ 8 9

T7

10 TRSCHECK

T8

11 RECTRANS

T9

12 TRSRINS

T10

13 TRSWASH

T11

14

REV. DATE NOTES PREP’D CHK’D APPR’D


0 Dec. 27, ’07 For B. E. D. W. Paisan
1 FEB.25,’08 For B. E. D. W. Paisan
2 Jun. 3, '08 For B. E. D. K. Wasin
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 1 03/06/2008 2

No. 4-1 RECOVERY RECOINIT 1/2 COMMENTS

RECOINT

XV326 = OPEN
OR
XV327 = OPEN
OR
XV375 = OPEN
OR
XV378 = OPEN
OR
XV379H = OPEN
OR
XV380 = OPEN
OR
XV381 = OPEN
OR
XV382 = OPEN
OR
XV383 = OPEN
INTERGER FUNCTION FA304CHK OR Y
XV385 = OPEN
OR
XV393 = OPEN
OR
FA304 VALVE
XV394 = OPEN
CONDITION NOT READY
OR
XV395 = OPEN
OR
XV396 = OPEN
OR
XV398 = OPEN
MAIN SEQ STOP
OR
XV397 = OPEN
OR
XV343 = OPEN
OR
XV387 = OPEN
OR
JF302 = RUN

SET UNIT DATA


NASH1MV : NASH1 PC305 MV
TRSRISCN.PV = 0 NASH2MV : NASH2 PC305 MV
WASHCTS.PV = 0 AERATSIG : AERATION SIGNAL
AERATSV : AERATION SV SET
T516_1SV1 : TC516_1 SV SET1
M506ASV : MC506A SV SET
SET M506BSV : MC506B SV SET
T516_1SV2 : TC516_1 SV SET2
NASH1MV = NASH1MVS T516_1RAT : TC516_1 SV RATIO
NASH2MV = NASH2MVS P523BED : PDI523 BED PRESS
AERATSIG = AERATION P523FIN : PDI523 FIN PRESS
AERATSV = AERATSET MOISCBNO : MOITURE CULB NO.
T516_1SV1 = DRYHWSV1 DENSITE : DENSITE
M506ASV = DRYFEEDA NASH2TM : NASH 2 WAIT TIME
M506BSV = DRYFEEDB
T516_1SV2 = DRYHWSV2
T516_1RAT = DRYHWRAT
P523BED = DRYBMPRS
P523FIN = DRYBEDPR RECIPE DATA
MOISCBNO= DRYMOSNO NASH1MVS : NASH1 PC305 MV
DENSITE = SILODENS NASH2MVS : NASH2 PC305 MV
NASH2TM = NASH2TMS AERATION : AERATION SIGNAL
AERATSET : AERATION SV SET
DRYHWSV1 : TC516_1 SV SET1
DRYFEEDA : MC506A SV SET
STOP DRYFEEDB : MC506B SV SET
NASH2 FIN TIME DRYHWSV2 :TC516_1 SV SET2
DRYHWRAT : TC516_1 SV RATIO
DRYBMPRS : PDI523 BED PRESS
DRYBEDPR : PDI523 FIN PRESS
SET S1TM351 DRYMOSNO : MOITURE CULB NO.
SILODENS : DENSITE
NASH2 FIN TIME. PH = NASH2TM
NASH2TMS : NASH 2 WAIT TIME

RECOCHK
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 1 12/11/2007 1

No. 4-1 RECOVERY RECOINIT 2/2 COMMENTS

RECOINIT

POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON

STOP

RECOINT SEQ

FA304 MAIN SEQ STOP

WAIT
2 SEC

FA304 READY FOR CONFIRM ACK


REC INIT START UP (C)

END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 2 12/11/2007 1

No. 4-2 RECOVERY RECOCHK 1/3 COMMENTS

RECOCHK

GA401 = RUN N

GA401 STOP
Y

MAIN SEQ STOP

N
GA402 = RUN

GA402 STOP
Y

MAIN SEQ STOP

GA303 = RUN N

GA303 STOP
Y

MAIN SEQ STOP

FA401LL = ON Y

GB401 FLOW L. LOW


N

MAIN SEQ STOP

FA402LL = ON Y

GB402 FLOW L. LOW


N

MAIN SEQ STOP

LA315 = HI Y

FA304 FOAMING TROUBLE


N

MAIN SEQ STOP

LC302.PV > LC302HH Y COMMON DATA : PLYPLY


LC302HH:
FA303 LEVEL H.HIGH
FA303 LEVEL H. HIGH

MAIN SEQ STOP


A
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 2 12/11/2007 1

No. 4-2 RECOVERY RECOCHK 2/3 COMMENTS

Y
LI308.PV > LI308HH LI308HH:
FA304 LEVEL H.HIGH
FA304 LEVEL H.HIGH
N CHECK PC305 MV SET
AND CHANGE HH SET
REPORT RECOSTTM :
RECOSTTM RECOVERY START TM.
MAIN SEQ STOP
RECOSTRP RECOSTRP :
RECOSTRT RECOVERY START PRS
RECOSTRT :
RECOVERY START TMP

GD304_1 = STOP Y
AND
FA304 AG CHECK FL = ON S1SW361
FA304 AGITATOR
N NOT READY

NASH1
MAIN SEQ STOP
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 2 12/11/2007 1

No. 4-2 RECOVERY RECOCHK 3/3 COMMENTS

RECOCHK

POWER FAILURE
OR
IA FAILURE N
OR
EM.SW = ON

STOP
RECOCHK SEQ

FA304 MAIN SEQ STOP

WAIT
2 SEC

FA304 READY FOR CONFIRM ACK


REC CHECK START UP (C)

END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 3 3/06/2008 2

No. 4-3 RECOVERY NASH1 1/5 COMMENTS

NASH1

SET

PC305
MODE = MAN. MV = 0

RUN (F)
GB 402

SET S1SW362
GB402 RUN CHECK FL = ON

WAIT
5 SEC

OPEN (F)
XV402
XV382

SET
PC305. NASHMVIN :
MV = NASHMVIN NASH1 MV INITIAL

WAIT
NASHMVTM SEC NASHMVTM :
NASH1 MV UP TIMER

SET
PC305. NASHMVUP :
MV = PC305.MV+NASHMVUP NASH1 MV1UP

WAIT
NASHMVTM SEC NASH1MV :
NASH1 PC305 MV

N
PC 305.
MV > NASH1MV

SET

PC305.MV = NASH1MV
NASH1PRS :
NASH1 FINISH PRESS.

WAIT ERNASH1 :
PC305 PV ERNASH1 TIME UP NASH1 ERROR TIME
< NASH1PRS
Y NASH-1 TIME OVER

MAIN SEQ STOP

A
NASH1
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 3 03/06/2008 2

No. 4-3 RECOVERY NASH1 2/5 COMMENTS

REPORT
REPORT=NS1FINTM NS1FINTM :
NS1FINTM=HOUR,MIN,SEC NASH1 FINISH TIME
NS1FINTM
NAS1HCMV=PC305.MV NAS1HCMV
NAS1HCMV
NAS1FINP=PC305.PV NASH1 HC MV
NAS1FINP
NAS1FINP
NAS1FINT NAS1FINT=TI310.PV
NASH1 FINISH PRESS
NAS1FINT
NASH1 FINISH TEMP

SET

GB402 RUN CHECK FL = OFF S1SW362

STOP (F)

GB402

NASH2
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 3 03/06/2008 2

No. 4-3 RECOVERY NASH1 3/5 COMMENTS

NASH1

POWER FAILURE
OR Y
IA FAILURE
OR
EM. SW = ON

Y
FEED BACK ERROR TAG
FEED BACK ERROR
XV402 XV382
GB402
FB ERR!
N CHECK OUTPUT!

Y
GB802 = STOP

N GB802 STOP

Y
XV803 = CLOSE

N XV803 NOT OPEN

Y
GA401 = STOP

N GA401 STOP

Y
GA402 = STOP

N GA402 STOP COMMON DATA : PLYPLY


LC302HH :
FA303 LEVELH. HIGH

Y
GA303 = STOP

GA303 STOP
N

LC302.PV > LC302HH AND Y


GB402.PV = RUN

FA303 LEVEL
H. HIGH
N

Y
FA402LL = ON AND
GB402.PV = RUN
GB402 FLOW L. LOW
N

C A B
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 3 12/11/2007 1

No. 4-3 RECOVERY NASH1 4/5 COMMENTS

C A B

Y
LA315 = HI

FA304
N
FOAMING TROUBLE
COMMON DATA : PLYDIS
Y PC403HH :
PC403.PV > PC403HH
FA403 PRESS H.HIGH
FA403
N PRESS H.HIGH

S1SW362 GB402 RUN CHECK FL = ON Y


AND
GB402 = STOP

N GB 402 STOP

GD304_1 GD304 = STOP


N
AND
FA304 AG CHECK FL = ON
S1SW361
Y

FA304 AGITATOR STOP

STOP
NASH1 SEQ

FA304 MAIN SEQ STOP

SET
PC305 MODE = MAN MV = 0

CLOSE
XV382

WAIT NASHDLY :
NASH FIN DELAY TIME
NASHDLY SEC

SET
GB402 RUN CHECK FL = OFF S1SW362

D
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 3 12/11/2007 1

No. 4-3 RECOVERY NASH1 5/5 COMMENTS

SET
XV402 = CLOSE
GB402 = STOP

WAIT
XV382 = CLOSE
XV402 = CLOSE
GB402 = STOP

WAIT
REC. HEAT2 SEQ FINISH S1SW374:RECHEAT2 SEQ FINISH = OFF
OR
REC. HEAT2 STOP SEQ FINISH S1SW375:RECHEAT2 SEQ FINISH = OFF

FA304 READY FOR


NASH1 START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 4 03/06/2008 2

No. 4-4 RECOVERY RECHEAT2 1/3 COMMENTS

S1SW374 RECHEAT2 S1SW374:REC HEAT2 SEQ FINISH =ON

S1SW375 S1SW375:REC HEAT2 STOP SEQ


FINISH=ON
Y S1SW363:REC HEAT START
REC HEAT START FL = ON

WAIT
NASH1MV :
PC305. MV > NASH1MV NASH1 PC305 MV
OR
REC HEAT2 END SIGNAL = ON SIGNAL
REHEEND2 REHEEND2 :
FROM FA304 NASH
S1SW364:REC HEAT2 END SIGNAL
Y
A REC HEAT2 END SIGNAL = ON

SET
REC HEAT START FL = ON S1SW363:REC HEAT START

OPEN (F)
XV327

WAIT
RECHTTM:
RECHTTM SEC HEAT UP DELAY TIME

CLOSE (F)
XV327

OPEN (F)
XV326

WAIT FROM NASH


TI310. PV > RECTEMP+RECHTHI RECHTHI :
OR HEAT UP HIGH
SIGNAL RECTEMP :
REC HEAT2 END SIGNAL = ON
REHEEND2 RECOVERY TEMP

S1SW364:REC HEAT2 END SIGNAL


CLOSE (F)
XV326

A B C
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 4 03/06/2008 2

No. 4-4 RECOVERY RECHEAT2 2/3 COMMENTS

A B C

WAIT RECTEMP :
RECOVERY TEMP
TI310. PV < RECTEMP-RECHTLO RECHTLO :
OR HEAT UP LOW
SIGNAL
REC HEAT2 END SIGNAL = ON
REHEEND2

S1SW364:REC HEAT2 END SIGNAL


N REHEEND2 :
REC HEAT2 END SIGNAL = ON
FROM FA304 NASH2

SET
REC HEAT START FL = OFF
S1SW363.PV=0
S1SW374:REC HEAT2 SEQ FINISH =off

END
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 4 03/06/2008 2

No. 4-4 RECOVERY RECHEAT2 3/3 COMMENTS

RECHEAT2

FEED BACK ERROR TAG


Y XV327 XV326
FEED BACK ERROR

FB ERR!
N
CHECK OUTPUT!

N
(PC901.PV-PC305.PV) < STMPRES STMPRES :
STEAM PRESS DEV

LS PRESS LOW

S1SW375:REC HEAT2 STOP SEQ


STOP FINISH=ON
REC HEAT2 SEQ

CLOSE
XV327

WAIT
2 SEC

CLOSE
XV326

WAIT
XV326 = CLOSE

WAIT
5 SEC

WAIT
XV327 = CLOSE
S1SW375:REC HEAT2 STOP SEQ
FINISH=off

END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 6 03/06/2008 2

No. 4-5 RECOVERY NASH2 1/7 COMMENTS

NASH2

SET NASHMVIN :
PC305 NASH1 MV INITIAL
MODE = MAN. MV =
NASHMVIN

RUN (F)
GB402

OPEN (F)
XV404

RUN (F)
GB401

SET

GB401 RUN CHECK FL = ON S2SW366.PV=1


GB402 RUN CHECK FL = ON S2SW362.PV=1

OPEN (F)
XV403

CLOSE (F)
XV402

OPEN (F)
XV382

NASH2PRS :
Y NASH2 FIN PRESS
PC305.PV < NASH2PRS
PC305.PV<%%.NASH2PRS
N Y

SET

PC305
NASHMVUP :
MV = PC305.MV+NASHMVUP
NASH1 MV UP

WAIT
NASHMVTM :
NASHMVTM SEC NASH1 MV TIMER

B A D
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 6 03/06/2008 2

No. 4-5 RECOVERY NASH2 2/7 COMMENTS

B A

N NASH2MV :
PC305.MV > NASH2MV NASH2 PC305 MV SET

SET
PC305. MV = NASH2MV

D
WAIT
PC305 ERNASH2 TIME UP NASH2PRS :
PV < NASH2PRS NASH2 FINISH PRESS
ERNASH2 :
NASH-2 TIME OVER
Y NASH2 ERROR TIME
WAIT
2 SEC
MAIN SEQ STOP

SET
PC305.MH = PC305.MV

SET
PC305.MODE = AUT

Y
VACUUM START REPORT FINISH = ON

S1SW367 N

REPORT VACSTRTM :
VACSTRTM VACUUM START TIME

SET

VACUUM START REPORT FINISH = ON S1SW367

Y
NASH2 FIN TIME.BSTS = PAUS

N S1TM351:NASH2 FIN TIME

N
NASH2 FIN TIME.BSTS = CTUP

START RESTART
NASH2 FIN TIME NASH2 FIN TIME

C
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 6 03/06/2008 2

No. 4-5 RECOVERY NASH2 3/7 COMMENTS

WAIT
NASH2 FIN TIME.BSTS = CTUP EREQTEMP TIME UP EREQTEMP :
AND EQUALIZE TEMP ERROR
TI310.PV > RECTEMP - RECHTLO RECTEMP :
RECOVERY TEMP
Y
NASH-2 TIME OVER RECHTLO :
HEAT UP LOW

MAIN SEQ STOP


Y
REC HEAT2 SEQ FINISH = ON

S1SW374
N

S1SW364.PV=1
SIGNAL FA304 REHEEND2 :
REHEEND2 REC HEAT2 RECHEAT2 SEQ REC HEAT2 END SIGNAL
END SIGNAL

WAIT
REC HEAT2 SEQ FINISH = ON S1SW374

NAS2HCMV :
REPORT
NASH2 HC MV
NAS2HCMV NAS2HCMV:F32:5.1 NAS2FINP :
NAS2FINP NAS2FINP:F32:3.2 NASH2 FINISH PRESS
NAS2FINT
NAS2FINT:F32:5.2 NAS2FINT :
NASH2 FINISH TEMP

SET

PC305
MODE = MAN. MV = 0

CLOSE (F)
XV382

CLOSE
XV404
XV403

SET
GB401 RUN CHECK FL = OFF S2SW366.PV=0
GB402 RUN CHECK FL = OFF S2SW362.PV=0

C
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 6 12/11/2007 1

No. 4-5 RECOVERY NASH2 4/7 COMMENTS

STOP
GB401
GB402

WAIT
XV404 = CLOSE
XV403 = CLOSE
GB401 = STOP
GB402 = STOP

REPORT cmwrite("RESULTS","VACSTRTM",VACSTRTM NS2FINTM :


NS2FINTM NASH2 FINISH TIME

%%.NASH2=2

RECOEQUZ
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 6 03/06/2008 2

No. 4-5 RECOVERY NASH2 5/7 COMMENTS

NASH2

POWER FAILURE
OR Y
IA FAILURE
OR
EM. SW = ON

Y
FEED BACK ERROR FEED BACK ERROR TAG
XV404 XV403
FB ERR! XV402 XV382
N CHECK OUTPUT! GB402 GB401

Y
GA401 = STOP

N GA401 STOP

Y
GB802 = STOP

N GB802 STOP

Y
XV803 = CLOSE

N XV803 NOT OPEN

Y COMMON DATA : PLYPLY


GA402 = STOP LC302HH :
FA303 LEVEL H.HIGH

N GA402 STOP

Y FA401LL :
GA303 = STOP GB401 FLOW L. LOW

N GA303 STOP

Y
LC302.PV > LC302HH

FA303 LEVEL
N
H. HIGH

FA401LL = ON AND Y
GB401.PV = RUN

N GB401 FLOW L. LOW

C A B
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 6 12/11/2007 1

No. 4-5 RECOVERY NASH2 6/7 COMMENTS

C A B

FA402LL =ON AND Y


GB402.PV = RUN FA402LL :
GB402 FLOW L. LOW

N GB402 FLOW L. LOW

Y
LA315 =HI

FA304
N FOAMING TROUBLE

Y
PC403.PV > PC403HH

FA403
N
PRESS H. HIGH

COMMON DATA : PLYDIS


GB401 RUN CHECK FL = ON S1SW366 PC403HH :
Y
AND FA403 PRESS H. HIGH
GB401 = STOP

N GB 401 STOP

GB402 RUN CHECK FL = ON S1SW362


Y
AND
GB402 = STOP

N GB 402 STOP

GD304_1 = STOP
AND
N FA304 AG CHK FLAG = ON S1SW361

FA304 AGITATOR STOP

STOP
NASH 2 SEQ

FA304 MAIN SEQ STOP

D
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 6 12/11/2007 1

No. 4-5 RECOVERY NASH2 7/7 COMMENTS

Y
NASH2 FIN TIME.BSTS = CTUP
S1TM351:NASH2 FIN TIME

N
PAUS
NASH 2 FIN TIME

SET

PC305 MODE = MAN. MV=0

CLOSE
XV382

WAIT
NASHDLY SEC NASHDLY :
NASH FINISH DELAY TIME
CLOSE
XV402
XV403
XV404

SET

GB401 RUN CHECK FL = OFF S2SW366:GB401 RUN CHECK FL


GB402 RUN CHECK FL = OFF S2SW362:GB402 RUN CHECK FL

STOP
GB401
GB402

WAIT
XV382 = CLOSE
XV402 = CLOSE
XV403 = CLOSE
XV404 = CLOSE
GB401 = STOP
GB402 = STOP

WAIT
REC HEAT2 SEQ FINISH S1SW374:REC HEAT2 SEQ FINISH =off
OR
REC HEAT2 STOP SEQ FINISH S1SW375:REC HEAT2 STOP SEQ
FINISH=off

FA304 READY FOR


NASH2 START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 7 03/06/2008 2

No. 4-6 RECOVERY RECOEQUZ 1/4 COMMENTS

RECOEQUZ

OPEN (F)
XV379H
XV401
XV403

COMMON DATA : PLYREC


POLYEQHI :
WAIT POLY EQ PRESS
EREQPRES TIME UP
PI303.PV > POLYEQHI
EREQPRES :
Y EQUALIZE PRESS ERROR
EQUALIZE TIME OVER

CLOSE (F) MAIN SEQ STOP


XV401
XV403

SET

PC305 EQUMVSET :
MODE= MAN .MV= EQUMVSET EQUALIZE MV SET

OPEN (F)
XV386

WAIT EQUDLY1 :
EQUDLY1 SEC EQUALIZE DELAY TIME1

CLOSE (F)
XV386

SET
PC305
MODE = MAN. MV = 0

WAIT EQUDLY2 :
EQUDLY2 SEC EQUALIZE DELAY TIME2

A
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 7 12/11/2007 1

No. 4-6 RECOVERY RECOEQUZ 2/4 COMMENTS

OPEN
XV379F

WAIT
XVOPENTM TIME UP XVOPENTM :
XV379O = OPEN
XV OPEN TIME

XV379 NOT OPEN

MAIN SEQ STOP


REPORT EQUFINTM :
EQUFINTM EQUALIZE FINISH TIME

TRSCHECK
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 7 12/11/2007 1

No. 4-6 RECOVERY RECOEQUZ 3/4 COMMENTS

RECOEQUZ

POWER FAILURE
OR Y
IA FAILURE
OR
EM. SW = ON

Y
FEED BACK ERROR TAG
FEED BACK ERROR
XV401 XV403
XV386 XV379H
FB ERR!
N
CHECK OUTPUT!

Y
GA303 = STOP

N GA303 STOP

Y COMMON DATA : PLYPLY


LC302.PV > LC302HH LC302HH :
FA303 LEVEL H.HIGH
N FA303 LEVEL
H. HIGH

Y
LA315 =HI

N FA304
FOAMING TROUBLE

Y
GB801 = STOP

N GB801 STOP

Y
GB802 = STOP

N GB802 STOP

N GD304_1= STOP
AND
FA304 AG CHK FLAG = ON S1SW361

FA304 AGITATOR STOP

A
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 7 03/06/2008 2

No. 4-6 RECOVERY RECOEQUZ 4/4 COMMENTS

STOP
EQUALIZE SEQ

FA304 MAIN SEQ STOP

SET
PC305 MODE = MAN MV = 0

CLOSE

XV379H
XV379F
XV401
XV403
XV386

WAIT
XV379H =CLOSE
XV401 =CLOSE
XV403 = CLOSE
XV386 =CLOSE

WAIT
REC HEAT2 SEQ FINISH S1SW374
OR
REC HEAT2 STOP SEQ FINISH S1SW375

FA304 READY FOR CONFIRM ACK


EQUALIZE START UP (C)

END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 10 03/06/2008 2

No. 4-8 RECOVERY TRSCHECK 1/4 COMMENTS

TRSCHECK

OPEN
XV379H
XV379F

WAIT XVOPENTM :
XVOPENTM TIME UP XV OPEN TIME
XV379O = OPEN

Y
XV379 NOT OPEN

FA304 [TRSCHECK] SLURRY


TRANSFER START UP (C) MAIN SEQ STOP CONFIRM ACK

SET

EI305.LL = 0
LI309.LL = 0

Y
SURRY A TO B FL = ON
S2SW511
S2SW501A
N
FA501A NO FL = OFF Y
AND
FA501B NO FL = OFF
S2SW501B
N

SLURRY TANK
NOT READY
[ A TO B]

MAIN SEQ STOP

Y
SURRY A TO C FL = ON
S2SW512

S2SW501A FA501A NO FL = OFF Y


N AND
S2SW501C FA501C NO FL = OFF

SLURRY TANK
NOT READY
[ A TO C]

SLURRY TRANSFER
ROUTE NOT SELECT
MAIN SEQ STOP

MAIN SEQ STOP A


SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 10 03/06/2008 2

No. 4-8 RECOVERY TRSCHECK 2/4 COMMENTS

A S2SW514A FA501A VCM FL


When on or off

PI501A.PV > SLUAP_HI


OR SLUAP-HI :
[ FA501A. VCM FLAG = OFF Y SLURRY TANK A PRESS HI
OR S2SW514A:FA501A VCM
FA501A. AIR FLAG = ON ]
FL
S2SW516A:FA501A AIR FL
N

GA501A = STOP
OR Y
GA502 = STOP
OR
GD501A-3 = STOP
SLURRY TRANSFER
N
CONDITION CHECK

WAIT
SLUTKLV :
LI501A.PV < SLUTKLV MAIN SEQ STOP SLURRY TANK LEVEL
AND
DA501 WASH FLAG = OFF S2SW502
AND
DA501.STATUS = RUN

WAIT
GRADE(DA501) = GRADE
OR
GRADE(DA501) = 0

SET

GRADE (DA501) = GRADE UNIT DATA


AERATSIG (DA501) = AERATSIG GRADE : GRADE NO.
AERATSV (DA501) = AERATSV AERATSIG : AERATION SIGNAL
T516_1SV1 (DA501) = T516_1SV1 AERATSV : AERATION SV SET
M506ASV (DA501) = M506ASV T516_1SV1 : TC516_1 SV SET1
M506BSV (DA501) = M506BSV M506ASV : MC506A SV SET
T516_1SV2 (DA501) = T516_1SV2 M506BSV : MC506B SV SET
T516_1RAT (DA501) = T516_1RAT T516_1SV2 : TC516_1 SV SET2
P523BED (DA501) = P523BED T516_1RAT : TC516_1 SV RATIO
P523FIN (DA501) = P523FIN P523BED : PDI523 BED PRESS
MOISCBNO(DA501) = MOISCUBNO P523FIN : PDI523 FIN PRESS
DENSITE (DA501) = DENSITE MOISCBNO : MOITURE CULB NO.
DENSITE : DENSITY

REPORT
TRSSTRTM

RECTRANS
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 10 12/11/2007 1

No. 4-8 RECOVERY TRSCHECK 3/4 COMMENTS

TRSCHECK

POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON

Y
FEED BACK ERROR FEED BACK ERROR TAG
XV379H
FB ERR!
CHECK OUTPUT!
N

GD304_1 = STOP Y
AND
FA304 AG CHK FLAG = ON S1SW361

N FA304 AGITATOR STOP

Y
GB801 = STOP

N GB801 STOP

Y
GB802 = STOP

N GB802 STOP

N
XV803 = CLOSE

XV803 NOT OPEN

STOP

TRANS CHECK SEQ

FA304 MAIN SEQ STOP

CLOSE
XV379H
XV379F

A
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 10 03/06/2008 2

No. 4-8 RECOVERY TRSCHECK 4/4 COMMENTS

WAIT
XV379H = CLOSE

WAIT
2 SEC

FA304 READY FOR CONFIRM ACK


TRANSFER CHECK START UP (C)

END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 11 12/11/2007 1

No. 4-9 RECOVERY RECTRANS 1/8 COMMENTS

RECTRANS

OPEN
XV379H
XV379F

OPEN (F)
XV380

WAIT
XVOPENTM TIME UP XVOPENTM :
XV379O = OPEN XV OPEN TIME

Y XV379 NOT OPEN

Y
DPW FEED FINISH FL = ON
MAIN SEQ STOP
S1SW368
N

N TRSSTRLV :
LI309.PV < TRSSTRLV
TRANSFER START LEVEL

RUN (F)
GA307

SET
GA307 RUN CHECK FL = ON S2SW370:GA307 RUN CHECK FL

OPEN (F)
XV375

WAIT
ERTRSUPL TIME UP ERTRSUPL :
LI309.PV > TRSSTRLV TRANS LEVEL UP ERROR
Y
FA304 TRANSFER
LINE TIME OVER

CLOSE (F) MAIN SEQ STOP

XV375

SET
GA307 RUN CHECK FL = OFF
S1SW370:GA307 RUN CHECK
FL

B A
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 11 03/06/2008 2

No. 4-9 RECOVERY RECTRANS 2/8 COMMENTS

B A

STOP (F)
GA307

SET
DPW FEED FINISH FL = ON
S1SW368

OPEN (F)
XV385
XV393
XV394
XV398

RUN (F)
GA302

SET
GA302 RUN CHECK FL = ON S1SW369.PV=1

SET
LI309.LL = TRSFINLV TRSFINLV :
TRANSFER FINISH LEVEL

WAIT
ERTRSCK1 TIME UP
LI308.PV < TRSCHKLV TRSCHKLV :
TRANSFER CHECK LEVEL
ERTRSCK1 :
Y
TRANSFER CHECK TRANSFER LEVEL DW1 ERR
LEVEL TIME OVER
SET
LI309.LL = 0
MAIN SEQ STOP

WAIT
ERTRSCK2 TIME UP
LI309.PV < AGCHGLV AGCHGLV :
AGITATOR CHANGE LEVEL
Y ERTRSCK2 :
AGITATOR CHENGE TRANSFER LEVEL DW2 ERR
LEVEL TIME OVER
SET
FA304 AG CHK FL = OFF
S1SW361.PV=0 MAIN SEQ STOP

STOP (F)
GD304_1

C
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 11 03/06/2008 2

No. 4-9 RECOVERY RECTRANS 3/8 COMMENTS

WAIT AGDLYTM :
AGDLYTM SEC AGITATOR CHG TIME

RUN (F)
GD304_2

SET
FA304 AG CHK FLAG = ON S1SW361

WAIT
ERTRSFIN TIME UP TRSFINLV :
LI309.PV < TRSFINLV TRANSFER FINISH LEVEL
ERTRSFIN :
Y TRANSFER FIN LEVEL ERR
TRANSFER FIN LEVEL
TIME OVER

MAIN SEQ STOP

SET
GA302 RUN CHECK = OFF
S1SW369.PV=0

STOP (F)
GA302

REPORT TRSFINTM :
TRSFINTM TRANSFER FINISH TIME

TRSRINS
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 11 03/06/2008 2

No. 4-9 RECOVERY RECTRANS 4/8 COMMENTS

RECTRANS

POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON

Y
FEED BACK ERROR
FEED BACK ERROR TAG
FB ERR! XV380 XV393
N
CHECK OUTPUT! XV379H XV394
XV385 XV398
XV375 GA307
LI501A.PV > LI501AHH GA302 GD304_1
AND Y GD304_2
S2SW511 [ SLURRY A TO B FL = ON OR
SLURRY A TO C FL = ON] LI501AHH
FA501A LEVEL FA501A LEVEL H.HIGH
S2SW512 N H.HIGH

Y
LI309.ALRM = “LL”

FA304 DISCHARGE TROUBLE


N

XV395 = OPEN Y
O XV396 = OPEN
XV397 = OPEN
FD302 XSV
N MISS ACTION

Y
XV803 = CLOSE LI309LL :
FA310 LEVEL L.LOW
XV803 CLOSE
N

Y
GB801 = STOP

GB801 STOP
N

Y
GB802 = STOP

GB802 STOP

C A B
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 11 12/11/2007 1

No. 4-9 RECOVERY RECTRANS 5/8 COMMENTS

C A B

Y COMMON DATA : PLYDIS


LC305.PV < DISWSLV
DISWSLV :
SELF DIS WASH LEVEL
N FA306 LEVEL LOW

Y
XV511 = CLOSE

N XV511 CLOSE

S1SW369 GA302 RUN CHECK FL = ON


AND Y
GA302= STOP

N GA302 STOP

S1SW370 GA307 RUN CHECK FL = ON Y


AND
GA307= STOP

N GA307 STOP

N [GD304_1 = STOP AND GD304_2 = STOP]


AND
S1SW361 FA304 AG CHK FLAG = ON

FA304 AGITATOR STOP

STOP
RECOV TRANS SEQ

FA304 MAIN SEQ STOP

Y
GD304_1 = RUN

GD304_1.PV==0
N

WAIT
AGDLYTM :
AGDLYTM AGITATOR CHG TIME

RUN
GD304_2

D
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 11 12/11/2007 1

No. 4-9 RECOVERY RECTRANS 6/8 COMMENTS

CLOSE
XV379H
XV379F
XV380
XV375
XV385
XV393
XV394
XV398

SET

GA302 RUN CHECK FL = OFF S1SW369


GA307 RUN CHECK FL = OFF
S1SW370

STOP

GA307
GA302

WAIT

XV379H = CLOSE
XV380 = CLOSE
XV375 = CLOSE
XV385 = CLOSE
XV393 = CLOSE
XV394 = CLOSE
XV398 = CLOSE
GA307 = STOP
GA302 = STOP

Y
LC305.PV < LC305LL LC305LL :
FA306 LEVEL L.LOW

N
OPEN
XV380

RUN
GA307

WAIT
2 SEC

OPEN
XV375

G F H
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 11 03/06/2008 2

No. 4-9 RECOVERY RECTRANS 7/8 COMMENTS

WAIT
LI309.PV > RISFINLV ERTRSSP TIME UP RISFINLV :
OR RINSE FINISH LEVEL
LC305.PV < LC305LL ERTRSSTP :
Y [RECTRANS] TRANSFER STOP ERROR
STOP SEQ
CLOSE NOT CONDITION
XV375
J01

WAIT
2 SEC

STOP
GA307

Y GOTO H LI305LL :
LC305.PV < LC305LL
FA306 LEVEL L.LOW

OPEN
XV393
XV394
XV398

WAIT
5 SEC

RUN
GA302

WAIT
RISSTPLV :
LI309.PV < RISSTPLV ERTRSSTP TIME UP RINS STOP LEVEL
OR
ERTRSSTP :
LC305.PV < LC305LL
TRANSFER STOP ERROR
[RECTRANS]
STOP SEQ
NOT CONDITION
CLOSE
XV393
XV394
XV398

STOP
GA302

I H
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 11 03/06/2008 2

No. 4-9 RECOVERY RECTRANS 8/8 COMMENTS

G I H

Y LI305LL :
LC305.PV < LC305LL
FA306 LEVEL L.LOW

SET

WASHCTS.PV= WASHCTS.PV+1

N
WASHCTS.PV> RISWSCT RISWSCT :
RINS STOP WASH COUNT

STOP

GA302
GA307

CLOSE

XV380
XV393
XV394
XV398
XV375

WAIT
XV380 = CLOSE
XV393 = CLOSE
XV394 = CLOSE
XV398 = CLOSE
XV375 = CLOSE
GA302 = STOP
GA307 = STOP

SET

WASHCTS.PV =0

FA304 READY FOR CONFIRM ACK


TRANSFER START UP (C)

END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 12 03/06/2008 2

No. 4-10 RECOVERY TRSRINS 1/9 COMMENTS

TRSRINS

OPEN
XV379H
XV379F

OPEN (F)
XV385
XV380

XVOPENTM :
WAIT XV OPEN TIME
XVOPENTM TIME UP
XV379O = OPEN

Y XV379 NOT OPEN

MAIN SEQ STOP

Y
TRANSFER RINSE FINISH FL = ON

S1SW371
N
F
RUN (F)
JF302

SET
JF302 RUN CHECK FL = ON S1SW372:JF302 RUN CHECK
FL

RUN (F)
GA307

SET
GA307 RUN CHECK = ON S1SW370:GA307 RUN CHECK FL

OPEN (F)
XV383

A
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 12 03/06/2008 2

No. 4-10 RECOVERY TRSRINS 2/9 COMMENTS

WAIT
B ERRISTM1 TIME UP
LI309.PV > RISLVUP1 RISLVUP1 :
RINSE LEVEL UP1
Y RINSE LEVEL UP1 ERRISTM1:
TIME OVER RINSE LEVEL UP1 ERROR

MAIN SEQ STOP


OPEN (F)
XV375

WAIT
ERRISTM2 TIME UP
LI309.PV > RISLVUP2 RISLVUP2 :
RINSE LEVEL UP2
Y RINSE LEVEL UP2 ERRISTM2 :
TIME OVER RINSE LEVEL UP2 ERROR

MAIN SEQ STOP


CLOSE (F)
XV375

OPEN (F)
XV393
XV394
XV398

RUN (F)
GA302

SET
GA302 RUN CHECK FL = ON S1SW369

WAIT
ERRISTM3 TIME UP
LI309.PV < RISSTPLV RISSTPLV :
RINSE STOP LEVEL
Y RINSE STOP LEVEL ERRISTM3 :
TIME OVER RINSE STOP LEVEL ERROR

SET MAIN SEQ STOP

GA302 RUN CHECK FL = OFF S1SW369

C
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 12 12/11/2007 1

No. 4-10 RECOVERY TRSRINS 3/9 COMMENTS

B C F

STOP (F)
GA302

SET
TRSRISCN = TRSRISCN + 1 TRSRISCN :
RINSE COUNTER ACT

N
TRSRISCN > TRSRISCT TRSRISCT :
RINSE COUNTER SET
Y

SET
S1SW37 TRANSFER RINSE FINISH FL = ON
1 JF302 RUN CHECK FL = OFF S1SW372:JF302 RUN CHECK
GA307 RUN CHECK FL FL
= OFF S1SW370:GA307 RUN CHECK FL

CLOSE (F)
XV383

STOP (F)
GA307

STOP (F)
JF302

CLOSE (F)
XV385

SET
FA304 AG CHK FLAG = OFF S1SW361

STOP (F)
GD304_2

N
LI309.PV < RISFINLV RINFINLV :
RINSE FINISH LEVEL

E D
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 12 03/06/2008 2

No. 4-10 RECOVERY TRSRINS 4/9 COMMENTS

E D

RUN (F)
GA307

SET
GA307 RUN CHECK FL = ON S1SW370:GA307 RUN CHECK FL

OPEN (F)
XV375

WAIT RISFINLV :
ERRISTM4 TIME UP RINSE FINISH LEVEL
LI309.PV > RISFINLV ERRISTM4 :
RINSE FINISH LEVEL ERROR
Y RINSE FINISH LEVEL
TIME OVER

MAIN SEQ STOP


CLOSE (F)
XV375

SET
GA307 RUN CHECK FL = OFF S1SW370:GA307 RUN CHECK FL

STOP (F)
GA307

end if

CLOSE
XV379F

CLOSE (F)
XV384
XV393
XV394
XV380
XV398
XV379H

REPORT RINSFNTM :
RINSFNTM RINSE FINISH TIME

TRSWASH
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 12 03/06/2008 2

No. 4-10 RECOVERY TRSRINS 5/9 COMMENTS

TRSRINS

POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON

N FEED BACK ERROR TAG


XV383 XV394
Y XV380 XV398
FEED BACK ERROR XV379H GA307
XV384 GA302
FB ERR! XV385 GD304_1
N CHECK OUTPUT! XV375 GD304_2
XV393

LI501A.PV > LI501AHH


AND Y LI501AHH :
[SLURRY A TO B FL = ON OR FA501A LEVEL H.HIGH
SLURRY A TO C FL = ON]
FA501A LEVEL
N
H.HIGH

XV395 = OPEN Y
O XV396 = OPEN
XV397 = OPEN
FD302 XSV
N MISS ACTION

Y
XV511 = CLOSE

N XV511 CLOSE

Y
XV803 = CLOSE

XV803 CLOSE
N

Y
GB801 = STOP

N GB801 STOP

GB802 = STOP Y

GB802 STOP
N

C A B
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 12 12/11/2007 1

No. 4-10 RECOVERY TRSRINS 6/9 COMMENTS

C A B

Y COMMON DATA : PLYDIS


LC305.PV < DISWSLV
DISWSLV :
SELF DIS WASH LEVEL
N FA306 LEVEL LOW

S1SW369 GA302 RUN CHECK FL = ON Y


AND
GA302 = STOP

N GA302 STOP

S1SW370 GA307 RUN CHECK FL = ON Y


AND
GA307 = STOP

N GA307 STOP

S1SW372 JF302 RUN CHECK FL = ON Y


AND
JF302= STOP

N JF302 STOP

N GD304_2= STOP
AND
S1SW361 FA304 AG CHK FL = ON

FA304 AGITATOR STOP

STOP
TRANS RINS SEQ

FA304 MAIN SEQ STOP

CLOSE
XV379H
XV379F
XV380
XV375
XV385
XV393
XV394
XV398
XV383

D
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 12 12/11/2007 1

No. 4-10 RECOVERY TRSRINS 7/9 COMMENTS

SET
GA307 RUN CHECK FL = OFF
GA302 RUN CHECK FL = OFF
JF302 RUN CHECK FL = OFF

STOP
GA307
GA302
JF302

WAIT

XV379H = CLOSE
XV383 = CLOSE
XV380 = CLOSE
XV375 = CLOSE
XV385 = CLOSE
XV393 = CLOSE
XV394 = CLOSE
XV398 = CLOSE
GA307 = STOP
GA302 = STOP
JF302 = STOP

Y
LC305.PV < LC305LL LI305LL :
FA306 LEVEL L.LOW

S1SW371:TRANSFER RINSE FINISH


Y
TRANSFER RINSE FINISH = ON

OPEN
XV380

RUN
GA307

WAIT
2 SEC

OPEN
XV375

G E F
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 12 03/06/2008 2

No. 4-10 RECOVERY TRSRINS 8/9 COMMENTS

WAIT
LI309.PV > RISFINLV ERRINSSP TIME UP
OR
LC305.PV < LC305LL RISFINLV :
Y [TRSRINS] RINSE FINISH LEVEL
STOP SEQ ERRINSSP :
CLOSE NOT CONDITION RINSE STOP ERROR
XV375

WAIT
2 SEC

STOP
GA307

Y
LC305.PV < LC305LL GOTO F

LC305LL :
N FA306 LEVEL L.LOW
OPEN
XV393
XV394
XV398

WAIT
5 SEC

RUN
GA302

WAIT
LI309.PV < RISSTPLV ERRINSSP TIME UP
OR
LC305.PV < LC305LL RISSTPLV :
RINS STOP LEVEL
[TRSRINS]
ERRINSSP :
STOP SEQ
RINSE STOP ERROR
STOP NOT CONDITION
GA302

CLOSE
XV393
XV394
XV398

WAIT
XV393 = CLOSE
XV394 = CLOSE
XV398 = CLOSE
GA302 = STOP F

H
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 12 03/06/2008 2

No. 4-10 RECOVERY TRSRINS 9/9 COMMENTS

G H F

Y LI305LL :
LC305.PV < LC305LL
FA306 LEVEL L.LOW

SET

WASHCTS.PV= WASHCTS.PV+1

%%.WASHCTS
N RISWSCT :
WASHCTS.PV> RISWSCT RINSE STOP WASH COUNT

STOP

GA307
GA302

CLOSE

XV380
XV393
XV394
XV398
XV375

SET

WASHCTS.PV = 0

WAIT
XV380 = CLOSE
XV393 = CLOSE
XV394 = CLOSE
XV398 = CLOSE
XV375 = CLOSE CONFIRM ACK
GA302 = STOP
GA307 = STOP

FA304 READY FOR


TRANSFER RINS START UP (C)

END
SEQ FLOW CHART FA304 MAIN SEQ SFC STEP 13 12/11/2007 1

No. 4-11 RECOVERY TRSWASH 1/2 COMMENTS

TRSWASH

OPEN (F)
XV395
XV397

WAIT TRSWSTM1 :
TRSWSTM1 SEC %%.TRSWSTM1 TRANSFER WASH TIMER1

CLOSE (F)
XV397

OPEN (F)
XV396

WAIT
TRSWSTM2 :
TRSWSTM2 SEC %%.TRSWSTM2
TRANSFER WASH TIMER2

CLOSE (F)

XV395
XV396

REPORT TRSWSTM :
TRSWSTM TRANSFER WASH FIN TIME

SET
GRADE = 0

END
STOP SEQ FLOW CHART FA304 STOP SEQ SFC STEP 13 03/06/2008 2

No. 4-11 RECOVERY TRSWASH 2/2 COMMENTS

TRSWASH

POWER FAILURE
OR
Y
IA FAILURE
OR
EM. SW = ON

N FEED BACK ERROR TAG


FEED BACK ERROR XV395 XV397
XV396
Y

FB ERR!
CHECK OUTPUT!

STOP
TRANS WASH SEQ

FA304 MAIN SEQ STOP

CLOSE
XV395
XV396
XV397

WAIT
XV395 = CLOSE
XV396 = CLOSE
XV397 = CLOSE

FA304 READY FOR


TRANSFER WASH START UP (C) CONFIRM ACK

END
DA501 MAIN SEQ SFC

1 DAINIT

T1

2 DACHECK

T2

3 DAHEAT

T3

4 DAFEED

S2SW502:DA501 WASH FL
T4

*1 T5 5

T6 *2

6 DAWASH

T7

T8 *3 7

S2SW502:DA501 WASH FL T9 *4

*1 DA501 WASH FL = OFF


*2 DA501 WASH FL = ON
*3 DA501 WASH FL = OFF OR DA501 WASH FL = ON
*4 DA501 WASH FL = OFF AND DA501 WASH FL = ON

REV. DATE NOTES PREP’D CHK’D APPR’D


0 Nov. 21, ’07 For B. E. D. W. Paisan
1 Mar. 14, ’08 For B. E. D. W. Paisan
2 Jun. 03, ’08 For B. E. D. K. Wasin
I-5 DA501

SEQUENCE NAME COMMENT SFC STEP

5.1 DAINIT DA501 INITIAL 1

5.2 DACHECK DA501 CHECK 2

5.3 DAHEAT DA501 HEAT UP 3

5.4 DAFEED DA501 FEED 4

5.5 WAIT ----------- 5

5.6 DAWASH DA501 WASH 6

5.7 WAIT ----------- 7

5.8 WAIT ----------- 8


SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 1 03/06/2008 2

No. 5-1 STRIPPING DAINIT 1/2 COMMENTS

DAINIT

XV501H = OPEN
OR

XV513_1 = OPEN
OR
XV513_2 = OPEN
OR
XV513_3 = OPEN
OR
XV513_4 = OPEN Y
OR

XV514 = OPEN
OR DA501 VALVE
XV518A = OPEN CONDITION NOT READY
OR
XV502O = CLOSE
OR
XV502H = CLOSE
OR
XV511 = CLOSE
MAIN SEQ STOP

SET
FC503.MODE = MAN
FC503.MV = 0

SET
S2SW508B:FA501B FEED FL
FA501B FEED FL = OFF
S2SW508C:FA501C FEED
FA501C FEED FL = OFF
DA501 WASH FL = OFF
S2SW502:DA501 WASH FL
FA501B WASH FL =OFF S2SW502B:FA501B WASH FL
FA501C WASH FL = OFF S2SW502C:FA501C WASH FL
DAFEED TROBLE FL = OFF S2SW506:DAFEED TROBLE FL

DACHECK
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 1 03/06/2008 2

No. 5-1 STRIPPING DAINT 2/2 COMMENTS

DAINIT

POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON

STOP
DAINIT SEQ

DA501 MAIN SEQ STOP

WAIT
2 SEC

DA501 READY FOR CONFIRM ACK


INITIAL START UP (C)

END
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 14/03/2008 1

No. 5-2 STRIPPING DACHECK 1/7 COMMENTS

DACHECK

GA501A = RUN N

GA501A STOP
Y

MAIN SEQ STOP

GA502 = RUN
N

GA502 STOP
Y

LC502HH :
MAIN SEQ STOP
LC502 HI HI = 5 M

LC502.PV > LC502HH Y

DA501 LEVEL H.HIGH


N

MAIN SEQ STOP

GB801 = RUN N

GB801 NOT READY


Y

MAIN SEQ STOP

GB802 = RUN N

GB802 NOT READY


Y

MAIN SEQ STOP

PC901.PV < PC901LL Y


AND PC901LL :
AERATSIG = ON PC901 LO LO
AERATSIG :
STEAM FILTER PRESS L.LOW
AERATION SIGNAL
N

MAIN SEQ STOP

A
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 03/06/2008 2

No. 5-2 STRIPPING DACHECK 2/7 COMMENTS

Y
S2SW501A:FA501A NO FL
FA501A NO FL = ON

SLURRY ROUTE NOT READY


N

XV511 = CLOSE MAIN SEQ STOP


OR Y
XV806 = CLOSE
OR
XV808 = CLOSE
XV511 OR XV806 OR XV808
NOT OPEN
N

MAIN SEQ STOP


N
GD501A3 = RUN

GD501A-3 NOT READY


Y

MAIN SEQ STOP


N
XV803 = OPEN

XV803 NOT OPEN


Y

MAIN SEQ STOP


SLURRY A TO B FL = ON Y S2SW511:SLURRY A TO B
AND
FA501B NO FL = ON FL
S2SW501B:FA501B NO FL
N
S2SW512:SLURRY A TO C FL
SLURRY A TO C FL = ON Y
AND
FA501C NO FL = ON S2SW501C:FA501C NO FL
SLURRY ROUTE MISS MATCH L10
N

MAIN SEQ STOP


S2SW511:SLURRY A TO B
SLURRY A TO BFL
FL = ON
AND Y
ZLO501B <> ON OR
ZLC501B = ON

N
S2SW512:SLURRY A TO C FL
SLURRY A TO C FL = ON
AND Y
ZLO501C <> ON OR
ZLC501C = ON
SLURRY FEED MANUAL VALVE
N MISS-DIRECTION

S2SW511:SLURRY A TO B MAIN SEQ STOP


FL
SLURRY A TO B FL = OFF Y
AND
SLURRY A TO C FL = OFF
S2SW512:SLURRY A TO C FL N SLURRY TANK NOT SELECT

B
MAIN SEQ STOP
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 14/03/2008 1

No. 5-2 STRIPPING DACHECK 3/7 COMMENTS

XV502O = OPEN
Y
AND
XV501H = CLOSE
N
if(XV502O.PV==0 OR XV501H.PV==2
[Y] N

CLOSE
XV501F

WAIT
N SXVERRTM TIME UP SXVERRTM :
XV501O = CLOSE SLURRY XV ERR TIME

Y
XV501 FULL FB ERR!

MAIN SEQ STOP

WAIT
N ERCHGPTM TIME UP SFEEDCHG :
PI504 > SFEEDCHG SLURRY FEED CH P
ERCHGPTM :
Y FEED PRES ERR TIME
FEED LINE PRESS LOW

OPEN (F)
MAIN SEQ STOP
XV502H

CLOSE (F)
XV501H

OPEN
XV502F

WAIT
N SXVERRTM TIME UP
XV502O = OPEN

Y
XV502 FULL FB ERR!

MAIN SEQ STOP

C
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 14/03/2008 1

No. 5-2 STRIPPING DACHECK 4/7 COMMENTS

LC501A :
USE LI501A.PV TO
CREATE LC501CA
FC 501 CASCADE
WITH LC501A

SET
FC501 SCRFCSET :
MODE = AUT, SV = SCRFCSET CIRCULA FC SET

SET
SCRLCSET :
LC502 CIRCULA LC SET
MODE = AUT, SV = SCRLCSET

WAIT

LI501A.PV > SFEEDLV AND GRADE 0 SFEEDLV :


OR SLURRY FEED LEVEL
GRADE(FA304) 0 AND
GRADE 0 AND
GRADE(FA304) GRADE
OR
DA501 WASH FL = ON S2SW502:DA501 WASH FL

WAIT

SLURRY A TO B FL = ON S2SW511:SLURRY A TO B
AND FL
FA501B WASH FL = OFF S2SW502B:FA501B WASH
AND FL
FA501B.GRADE = 0 OR FA501B.GRADE = GRADE
OR
SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
AND
FA501C WASH FL = OFF S2SW502B:FA501B WASH
AND FL
FA501C.GRADE = 0 OR FA501C.GRADE = GRADE

F: line:90

SLURRY A TO B FL = ON S2SW511:SLURRY A TO B
AND FL
"RUNNING"
FA501B.BSTS = RUN Y
AND
CH:[1]
FA501B RECIV FL = ON
S2SW509B:FA501B RECIV FL
AND
FA501B.STEPNO = 2 OR FA501B.STEPNO = 5
OR FA501B.STEPNO = 3

D H F
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 14/03/2008 1

No. 5-2 STRIPPING DACHECK 5/7 COMMENTS

D H

SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
AND
FA501C .BSTS = RUN
Y
G AND
FA501C RECIV FL = ON S2SW509C:FA501C RECIV FL
CH:[2] AND
FA501C.STEPNO = 2 OR FA501C.STEPNO = 5
OR FA501C.STEPNO = 3

SLURRY A TO B FL = ON S2SW511:SLURRY A TO B
AND FL
FA501B.CONTINU FL = OFF S2SW507B:FA501B CONTINU FL
AND Y
CH:[3] FA501B.BSTS = RUN
AND
FA501B.STEPNO = 6 SHEATLV1 :
AND TO A,B HT STR LV
LI501B.PV < SHEATLV1

SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
AND
FA501C.CONTINU FL = OFF S2SW507C:FA501C CONTINU FL
Y AND
FA501C.BSTS = RUN
CH:[4] AND
FA501C.STEPNO = 6
AND
LI501C.PV < SHEATLV1

SLURRY A TO B FL = ON S2SW511:SLURRY A TO B
AND FL
FA501B.CONTINU FL = ON S2SW507B:FA501B CONTINU FL
AND Y
CH:[5] FA501B.BSTS = RUN
AND
FA501B.STEPNO = 6
AND SHEATLV2 :
LI501B.PV < SHEATLV2 TO A OR B HT STR LV

SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
AND
FA501C.CONTINU FL = ON S2SW507C:FA501C CONTINU FL
Y AND
FA501C.BSTS = RUN
CH:[6] AND
FA501C.STEPNO = 6
AND
LI501C.PV < SHEATLV2

G E H
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 2 14/03/2008 1

No. 5-2 STRIPPING DACHECK 6/7 COMMENTS

G F E H

WAIT

1 SEC

SET SET

FA501B FEED FL = OFF S2SW508B:FA501B FEED FL FA501B FEED FL= ON S2SW508B:FA501B FEED FL
FA501C FEED FL = ON S2SW508C:FA501C FEED FL FA501C FEED FL = OFF S2SW508C:FA501C FEED FL

DAHEAT
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 2 14/03/2008 1

No. 5-2 STRIPPING DACHECK 7/7 COMMENTS

DACHECK

POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON

N
FEED BACK ERROR FEED BACK ERROR TAG :
XV502H
XV501H
XV514
Y
XV515

FEED BACK ERROR!


CHECK OUTPUT!

STOP
DACHECK SEQ
CONFIRM ACK

DA501 MAIN SEQ STOP

WAIT
2 SEC

DA501 READY FOR


CHECK START UP (C)

END
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 3 03/06/2008 2

No. 5-3 STRIPPING DAHEAT 1/5 COMMENTS

DAHEAT MSTART

LI501A.PV < SFEEDLV Y


AND
DA501 WASH FL = ON SFEEDLV :
SLURRY FEED LV
N

SET

FC501.SV = FEDFCSET MODE = AUT FEDFCSET :


LC502.SV = FEDLCSET MODE = AUT FC501 FEED SV
FEDLCSET :
LC502 FEED SV
OPEN (F)
XV514

WAIT
STMWSTM SEC STMWSTM :
STEAM WASH TIME

CLOSE (F)
XV514

SET
HEATMVIN :
FC503
STEAM MV INIT
MODE = MAN, MV = HEATMVIN

WAIT
HTMVUPTM :
HTMVUPTM SEC HEAT UP DELAY TIME

OPEN (F)
XV513_1
XV513_2
XV513_3
XV513_4

SET
HEATMVUP :
FC503 HEAT UP MV UP
MV = FC503.MV + HEATMVUP

WAIT
HTMVUPTM SEC

FC503 N HTUPSV1 :
PV > HTUPSV1 HEAT UP SV SET1

Y
SET

FC503
MODE = AUT, SV = HTUPSV1

B
A
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 3 14/03/2008 1

No. 5-3 STRIPPING DAHEAT 2/5 COMMENTS

A B

HTFINTEP :
WAIT HEAT UP FINISH TEMP
N ERHEATTM TIME UP
TI504 ERHEATTM :
PV > HTFINTEP HEAT UP ERROR TIMER

DA501 HEAT UP
Y TIME OVER

MAIN SEQ STOP

SET

FC503
SV = FC503.SV + HTUPSVUP HTUPSVUP :
HEAT UP SV UP

WAIT
HTUPSVTM :
HTUPSVTM SEC
HEAT UP SV TIME

N
FC503
SV > HTSVSET HTSVSET :
HEAT UP SET

SET
FC503
SV = HTSVSET

DAFEED
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 3 03/06/2008 2

No. 5-3 STRIPPING DAHEAT 3/5 COMMENTS

DAHEAT

POWER FAILURE
OR
Y
IA FAILURE
OR
EM.SW = ON

Y FEED BACK ERROR TAG :


FEED BACK ERROR
XV513_1
XV513_2
FEED BACK ERROR! XV513_3
CHECK OUTPUT! XV513_4
N

Y
COMMON GA501A STOP

N GA501A STOP

Y
COMMON GA502 STOP

N GA502 STOP

Y
COMMON LC502 > LC502HH

N DA501 LEVEL H.HIGH

COMMON

Y
GB801 STOP

N GB801 STOP

Y
GB802 STOP

GB802 STOP

B A C
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 3 03/06/2008 2

No. 5-3 STRIPPING DAHEAT 4/5 COMMENTS

B A C

COMMON Y
XV803 = CLOSE

N XV803 CLOSE

XV511 = CLOSE
OR Y
COMMON XV806 = CLOSE
OR
XV808 = CLOSE
XV511 OR XV806 OR XV808
N CLOSE

S2SW508BFA501B FEED FL = ON Y
AND
FA501B .BSTS = STOP

FA501B FEED TANK SEQ STOP


N

S2SW508C FA501C FEED FL = ON Y


AND
FA501C .BSTS = STOP

FA501C FEED TANK SEQ STOP


N

N PC901 < PC901LL


COMMON AND
AERATSIG = ON AERATSIG :
AERATION SIGNAL

STEAM PRESS L.LOW

STOP

DAHEAT SEQ

DA501 MAIN SEQ STOP

SET

FC501 SV=SCRFCSET MODE=AUT SCRFCSET :


LC502 SV=SCRLCSET MODE=AUT CIRCULA FC SET
SCRLCSET :
CIRCULA LC SET

CLOSE
XV514

D
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 3 03/06/2008 1

No. 5-3 STRIPPING DAHEAT 5/5 COMMENTS

WAIT
2 SEC

CLOSE
XV513_1
XV513_2
XV513_3
XV513_4

SET

FC503
MODE=MAN , MV=0

WAIT
XV513_1 = CLOSE
XV513_2 = CLOSE
XV513_3 = CLOSE
XV513_4 =CLOSE

WAIT
5 SEC

WAIT
XV514 = CLOSE

DA501 READY FOR HEAT UP


START UP (C) CONFIRM ACK

END
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 03/06/2008 2

No. 5-4 STRIPPING DAFEED 1/12 COMMENTS

DAFEED

SET
DAFEED TROBLE FL = OFF S2SW506:DAFEED TROBLE FL
HTSVSET :
HEAT UP SET
HTSVDEV :
FC503 HEAT UP SV DEV
N PV< (HTSVSET - HTSVDEV)
if(FC503.PV>=HTSVSET-JTSVDEV) goto B
Y
FEDFCSET :
SET FC508 FEED SV
FC501.SV = FEDFCSET MODE = AUT FEDLCSET :
LC502.SV = FEDLCSET MODE = AUT LC502 FEED SV

OPEN (F)
XV514

WAIT STMWSTM :
STEAM WASH TIME
STMWSTM SEC

CLOSE (F)
XV514

SET
HEATMVIN :
FC503
STEAM MV INIT
MODE = MAN, MV = HEATMVIN

OPEN (F)
XV513_1
XV513_2
XV513_3
XV513_4

WAIT
HTMVUPTM :
HTMVUPTM SEC HEAT UP DELAY TIME
HEATMVUP :
HEAT UP MV UP
SET
FC503
MV = FC503.MV + HEATMVUP

WAIT
HTMVUPTM SEC
HTUPSV1 :
HEAT UPSV SET1
N
FC503
PV> HTUPSV1

SET

FC503
MODE = AUT, SV = HTUPSV1

B
A
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 03/06/2008 2

No. 5-4 STRIPPING DAFEED 2/12 COMMENTS

A B

WAIT
N ERHEATTM TIME UP
TI504 HTFINTEP :
PV > HTFINTEP HEAT UP FINISH TEMP

Y DA501 HEAT UP ERHEATTM : MIN


TIME OVER HEAT UP ERROR TIMER

SET
MAIN SEQ STOP
FC503
SV = FC503.SV + HTUPSVUP
HTUPSVUP :
HEAT UP SV UP

WAIT
HTUPSVTM SEC
HTUPSVTM :
HEAT UP SV TIME

N
FC503
SV > HTSVSET
HTSVSET :
HEAT UP SET
Y

SET
FC503
SV = HTSVSET MODE=AUT

OPEN

XV513_1
XV513_2
XV513_3
XV513_4
PLEASE SELECT SLURRY
TANK (C) CONFIRM ACK

N
FA501B FEED FL = ON
S2SW508C:FA501C FEED FL
S2SW508B:FA501B FEED FL
N
Y FA501C FEED FL = ON

Y
WAIT S2SW511:SLURRY A TO B WAIT S2SW512:SLURRY A TO C FL
SLURRY A TO B FL
FL = ON SLURRY A TO C FL = ON
AND AND
FA501B.STEPNO = 2 OR FA501B.STEPNO = 4 FA501C.STEPNO = 2 OR FA501C.STEPNO = 4
AND AND
FA501B.GRADE = GRADE OR FA501B.GRADE = 0 FA501C.GRADE = GRADE OR FA501C.GRADE = 0
OR OR
SLURRY A TO B FL = ON S2SW511:SLURRY A TO B SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL
AND FL AND
FA501B CONTINU.FL = ON S2SW507B:FA501B CONTINU FL CONTINU.FL = ON S2SW507C:FA501C CONTINU FL
FA501C
AND AND
FA501B.SCFSTEP = 6 FA501C.SCFSTEP = 6
AND AND
ZLC501B.PV <> ON ZLC501C.PV <> ON
ZLO501B.PV = ON ZLO501C.PV = ON
ZLC501C.PV = ON ZLC501B.PV = ON

C D
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1

No. 5-4 STRIPPING DAFEED 3/12 COMMENTS

C D

M M1: K
7/12
SET SET

S2SW508C:FA501C FEED FL
FA501C FEEDFL = OFF FA501C FEEDFL = OFF ON
FA501B FEEDFL = ON S2SW508B:FA501B FEED FL FA501B FEEDFL = ON OFF
GRADE (FA501B) = GRADE GRADE (FA501C) = GRADE
AERATSIG (FA501B) = AERATSIG AERATSIG (FA501C) = AERATSIG
AERATSV (FA501B) = AERATSV AERATSV (FA501C) = AERATSV
T516_1S1 (FA501B) = T516_1S1 T516_1S1 (FA501C) = T516_1S1
M506ASV (FA501B) = M506ASV M506ASV (FA501C) = M506ASV
M506BSV (FA501B) = M506BSV M506BSV (FA501C) = M506BSV
T516_1S2 (FA501B) = DRYHWSV2 T516_1S2 T516_1S2 (FA501C) = DRYHWSV2
T516_1RT (FA501B) = T516_1RT T516_1RT (FA501C) = T516_1RT
P523BED (FA501B) = P523BED P523BED (FA501C) = P523BED
P523FIN (FA501B)= P523FIN P523FIN (FA501C)= P523FIN
MOISCBNO (FA501B) = MOISCBNO MOISCBNO (FA501C) = MOISCBNO
DENSITE (FA501B) = DENSITE DENSITE (FA501C) = DENSITE

WAIT S2SW511:SLURRY A TO B WAIT S2SW512:SLURRY A TO C FL


FL
SLURRY A TO B FL = ON SLURRY A TO C FL = ON

CLOSE
XV502F

WAIT
N SXVERRTM TIME UP SXVERRTM :
XV502O = CLOSE SLURRY XV ERR TIME

Y XV502 FULL FEEDBACK ERR!

MAIN SEQ STOP

SFEEDCHG :
SLURRY FEED CH PRESS.
WAIT ERCHGPTM :
ERCHGPTM TIME UP FEED PRESS ERR TIME
PI504.PV > SFEEDCHG

Y FEED LINE PRESS LOW

MAIN SEQ STOP

E F

PD:6/12
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1

No. 5-4 STRIPPING DAFEED 4/12 COMMENTS

OPEN (F)
XV501H

CLOSE (F)
XV502H

OPEN
XV501F

WAIT
SXVERRTM :
SXVERRTM TIME UP
XV501O = OPEN SLURRY XV ERR TIME

XV501 FULL FEEDBACK ERR! Y


Y

MAIN SEQ STOP

SET

FA501B FEED FL = ON S2SW508B:FA501B FEED


FA501C FEED FL = OFF FL
S2SW508C:FA501C FEED FL

SET

FC501
MODE = AUT, SV=FEDFCSET
FEDFCSET :
FC508 FEED SV SET

SET

LC502 FEDLCSET :
MODE = AUT, SV=FEDLCSET LC502 FEED SV SET

G
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1

No. 5-4 STRIPPING DAFEED 5/12 COMMENTS

WAIT

LI501A.PV < AFINLV


OR
LI501B.PV > BCFINLV AFINLV :
OR C FEED FINISH LEVEL
FA501B FEED FL = ON S2SW508B:FA501B FEED BCFINLV
AND FL SLURRY TANK HIGH
FA501B.BSTS = STOP

S2SW508B:FA501B FEED
FA501B FEEDFL
FL = ON Y
AND
FA501B.BSTS = STOP

FA501B FEED FL TANK SEQ Y


N STOP

44
GF
MAIN SEQ STOP
>
N
LI501A.PV < AFINLV THEN

Y
FA501C RECIV FL = ON S2SW509C:FA501C RECIV FL
AND Y
GRADE(FA501C) = GRADE
OR
GRADE(FA501C) = 0

N
N
GRADE(FA304) = 0

N
GRADE(FA304) GRADE

TO D
PU:3/2

H I J

PD:8/12
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1

No. 5-4 STRIPPING DAFEED 6/12 COMMENTS


FU:3/12

CLOSE
XV502F

WAITN
SXVERRTM TIME UP SXVERRTM :
XV502O = CLOSE SLURRY XV ERR TIME

XV502 FULL FEEDBACK ERR!


Y

MAIN SEQ STOP


WAIT
ERCHGPTM TIME UP
PI504.PV > SFEEDCHG SFEDCHG :
SLURRY FEED CH PRESS.
Y ERCHGPTM :
FEED LINE PRESS LOW FEED PRESS ERR TIME

MAIN SEQ STOP

OPEN (F)
XV501H

CLOSE (F)
XV502H

OPEN
XV501F

WAIT
SXVERRTM TIME UP SXVERRTM :
XV501O = OPEN SLURRY XV ERR TIME

Y
XV501 FULL FEEDBACK ERR!
SET

FA501B FEED FL = OFF S2SW508B:FA501B FEED


FA501C FEED FL = ON FL MAIN SEQ STOP

S2SW508C:FA501C FEED FL

SET

FC501
MODE = AUT, SV=FEDFCSET FEDFCSET :
FC508 FEED SV SET

SET

LC502
MODE = AUT, SV=FEDLCSET FEDLCSET :
LC502 FEED SV SET

L
DAFEED
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1

No. 5-4 STRIPPING DAFEED 7/12 COMMENTS

WAIT

LI501A.PV < AFINLV


OR
LI501C.PV > BCFINLV
OR AFINLV :
FA501C FEED FL = ON C FEED FINISH LEVEL
AND BCFINLV
FA501C.BSTS = STOP SLURRY TANK HIGH

S2SW508C:FA501C FEED FL

FA501C FEED FL = ON Y
AND
FA501C.BSTS = STOP

FA501C FEED TANK SEQ Y


N STOP

MAIN SEQ STOP


N
L:111 LI501A.PV < AFINLV
Y
LI501A.PV>AFINLV
N
Y S2SW509B:FA501B RECIV FL
FA501B RECIV FL = ON
AND Y
GRADE(FA501B) = GRADE
OR
GRADE(FA501B) = 0

N
N
GRADE(FA304) = 0

N
GRADE(FA304) GRADE

P:3/2

H I J

P:9/12 P:9/12
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 14/03/2008 1

No. 5-4 STRIPPING DAFEED 8/12 COMMENTS

Y DC301A.BSTS END
JD01 (no1) AND
DC301B.BSTS = END

DC301A.BSTS = END Y
AND JD02
DC301B.BSTS END (no1)

DC301A.BSTS = END Y
AND
I (no1)
DC301B.BSTS = END

DC301A.STEPNO > 21
AND
Y DC301A.STEPNO < 42
AND
DC301B.STEPNO > 21
AND
then DC301B.STEPNO < 42

N
JD01 (no2)
N
DC301A.STEPNO < DC301B.STEPNO
if(DC301A.STEPNO>DC301B.STEPNO)
Y

N else JD02
DC301A.STEPNO = DC301B.STEPNO
(no2)
Y
JD02
Y
(no3,4)
POLY-A REAC TM < POLY-B REAC TM
S1TM307 S1TM317
N

JD01:
N
GRADE(DC301A) = GRADE else I (no2)

Y JD02
Y
GRADE(DC301B) = GRADE

then
else N

I (no2)

J I
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 4 03/06/2008 2

No. 5-4 STRIPPING DAFEED 9/12 COMMENTS

J I
I:

Y
DA501 WASH FL = ON
S2SW502:DA501 WASH FL

CLOSE (F) SET

XV513_1 DA501 WASH FL = ON S2SW502:DA501 WASH FL


XV513_2
XV513_3
XV513_4
S2SW502:DA501 WASH FL OFF(DAWASH FINISH

SET

FC503
MODE = MAN , MV = 0

SET

FA501B FEED FL = OFF S2SW508B:FA501B FEED FL


FA501C FEED FL = OFF S2SW508C:FA501C FEED
FL

DACHECK DAWASH

NOTE : S2SW508B.PV=1 ----> S2SW508C.PV=0


S2SW508C.PV=1 ----> S2SW508B.PV=1
S2SW508B AND S2SW508C.PV=0 NO ACTION
SEQ FLOW CHART DA501 STOP SEQ SFC STEP 4 03/06/2008 2

No. 5-4 STRIPPING DAFEED 10/12 COMMENTS

DAFEED

POWER FAILURE
OR
Y
IA FAILURE
OR
EM.SW = ON

Y
FEED BACK ERROR FEED BACK ERROR TAG :
XV514
XV502H
FEED BACK ERROR! XV501H
CHECK OUTPUT! XV513_1
N
XV513_2
XV513_3
XV513_4
Y
COMMON GA501A STOP

N GA501A STOP

Y
COMMON GA502 STOP

N GA502 STOP

Y
COMMON LC502.PV > LC502HH

DA501 LEVEL H.HIGH

Y
COMMON GB801 STOP

N GB801 STOP

Y
COMMON GB802 STOP

GB802 STOP

B A C
SEQ FLOW CHART DA501 STOP SEQ SFC STEP 4 03/06/2008 2

No. 5-4 STRIPPING DAFEED 11/12 COMMENTS

B A C

PC901 < PC901LL


Y
COMMON AND
1
AERATSIG = ON
AERATSIG :
AERATION SIGNAL
N STEAM PRESS L.LOW

Y
COMMON XV803 = CLOSE

N XV803 CLOSE

Y
PI504.PV < SFEEDPLO
SFEEDPLO :
SLURRY FEED PRESS LO

N SLURRY FEED LINE PRESS. LOW

XV511 = CLOSE
N OR
XV806 = CLOSE COMMON
OR
XV808 = CLOSE
Y
XV511 OR XV806 OR XV808
CLOSE

SET
DAFEED TROBLE FL = ON

STOP

DAFEED SEQ

DA501 MAIN SEQ STOP

CLOSE

XV514

WAIT

2 SEC

SET
SCRLCSET :
LC502
CIRCULA LC SET
MODE = AUT , SV= SCRLCSET

SET
SCRFCSET :
FC501
CIRCULA FC SET
MODE = AUT , SV= SCRFCSET

D
SEQ FLOW CHART DA501 STOP SEQ SFC STEP 4 03/06/2008 2

No. 5-4 STRIPPING DAFEED 12/12 COMMENTS

Y
GA502 = STOP

N
SET

LC502 MODE = MAN MV = 0


CLOSE FC501 MODE = MAN MV =0
XV501F

OPEN STOP
XV502H GA501A

CLOSE
XV501H

OPEN
XV502F

WAIT
XV501H = CLOSE
XV501O = CLOSE
XV502H = OPEN
XV502O = OPEN

WAIT
5 SEC

DA501 READY FOR FEED


START UP (C) CONFIRM ACK

END
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 6 03/06/2008 2

No. 5-6 STRIPPING DAWASH 1/15 COMMENTS

DAWASH

S2SW505:DA-A WASH FINISH


FL
DA WASH FINISH = ON
Y

N
S

FC503 Y
PV > (DAWASHSV - HTSVDEV)
DAWASHSV :
DA501 WASH SV
Y N IF(FC503<(DAWASHSV-HTSVDEV) HTSVDEV :
HEAT UP SV DEV
SET
FC501.SV = FEDFCSET , MODE = AUT
LC502.SV = FEDLCSET , MODE = AUT

OPEN (F)
XV514

WAIT
STMWSTM SEC
STMWSTM :
STEAM WASH TIME
CLOSE (F)
XV514

SET
FC503
MODE = MAN , MV = HEATMVIN HEATMVIN :
STEAM MV INIT

OPEN (F)
XV513-1
XV513-2
XV513-3
XV513-4

SET
FC503 HEATMVUP :
MV = FC503.MV + HEATMVUP HEAT UP MV UP

WAIT
HTMVUPTM SEC HTMVUPTM :
HEAT UP DELAY TM

FC503 N
PV > DAWASHSV DAWASHSV :
END IF
DA501 WASH SV
Y

SET
FC503
MODE = AUT , SV = DAWASHSV

B PD:6/15 A S
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2

No. 5-6 STRIPPING DAWASH 2/15 COMMENTS

WAIT
N ERHEATTM TIME UP
TI504.PV > DAWSTEMP DAWSTEMP :
DA501 WASH TEMP

Y DA501 HEAT UP TIME OVER ERHEATTM :


HEAT UP ERROR TIME

MAIN SEQ STOP

XV502H = CLOSE N
AND IF(XV502H==2 OR XV501O==0
XV501O = OPEN THEN

D
Y END IF

WAIT
TIME ERR
AWSSTRLV :
LI501A.PV < AWSSTRLV
FA501C WASH LEVEL

BCFINLV :
SLURRY TANK HIGH

LI501B.PV > BCFINLV Y


AND
FA501B FEED FL = ON S2SW508B:FA501B FEED FL

LI501C.PV > BCFINLV Y


AND
FA501C FEED FL = ON

S2SW508C:FA501C FEED
N
FL

F C G D
SEQ FLOW CHART DA501 MAIN SEQ SFC STEP 6 14/03/2008 1

No. 5-6 STRIPPING DAWASH 3/15 COMMENTS

D G

CLOSE
XV502F

WAIT
SXVERRTM TIME UP SXVERRTM :
XV502O = CLOSE
SLURRY XV ERR TIME

Y XV502 FULL FB ERR!

MAIN SEQ STOP


WAIT
PI504 ERCHGPTM TIME UP
PV > SFEEDCHG SFEEDCHG :
SLURRY FEED CH P
Y FEED LINE PRESS LOW ERCHGPTM :
PEED PRESS ERR TIME

MAIN SEQ STOP

OPEN (F)
XV501H

CLOSE (F)
XV502H

OPEN
XV501F

WAIT
SXVERRTM TIME UP
XV501O = OPEN

Y XV501 FULL FB ERR!

MAIN SEQ STOP

OPEN (F)
XV514
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2

No. 5-6 STRIPPING DAWASH 4/15 COMMENTS

SET

LC502
MODE = MAN , MV = LCMVUP LCMVUP :
LC502 MV UP

SET

FC503.SV = SLTSVSET , MODE = AUT KG/H,4 SLTSVSET :


FC501 , MODE = MAN , MV = WSFCMV FC503 SV SET

%,5.1 WSFCMV :
WASH FC MV SET

WAIT
DAWSLOW :
LC502.PV < DAWSLOW DA501 WASH LOW
BCFINLV :
SLURRY TANK HI

LI501B.PV > BCFINLV Y


AND
FA501B FEED FL = ON

LI501C.PV > BCFINLV Y


AND
FA501C FEED FL = ON

J H C
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2

No. 5-6 STRIPPING DAWASH 5/15 COMMENTS

SET

LC502
MODE = MAN , MV = LCMVDOWN LCMVDOWN :
LC502 MV DOWN

OPEN (F)

XV518A

WAIT
DAWSHI :
LC502.PV > DAWSHI DA501 WASH HI

LI501B.PV > BCFINLV Y BCFINLV :


AND SLURRY TANK HI
FA501B FEED FL = ON S2SW508B:FA501B FEED FL

LI501C.PV > BCFINLV Y


AND
FA501C FEED FL = ON S2SW508C:FA501C FEED FL

I C PD:9/15
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2

No. 5-6 STRIPPING DAWASH 6/15 COMMENTS

B PF:1/15 I P:4/15 J

SET

DAWASHCT = DAWASHCT + 1 DAWASHCT :


DA WASH CT
DAWSCT :
DA WASH COUNT SET
N
DAWASHCT > DAWSCT
IF(%%.DAWASHCT<%%.DAWSCT Y
Y

SET S2SW505:DA-A WASH FINISH FL

DA-A WASH FINISH = ON

CLOSE (F)

XV518A

CLOSE (F)
XV513-1
XV513-2
XV513-3
XV513-4

SET

FC503
MODE = MAN , MV = 0

K
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 14/03/2008 1

No. 5-6 STRIPPING DAWASH 7/15 COMMENTS

CLOSE
XV501F

WAIT
SXVERRTM TIME UP SXVERRTM :
XV501O = CLOSE L01:
SLURRY XV ERR TIME

Y XV501 FULL FB ERR!

MAIN SEQ STOP

WAIT
PI504 L04: ERCHGPTM TIME UP ERCHGPTM :
PV > SFEEDCHG PEED PRESS ERR TIME

Y FEED LINE PRESS LOW

OPEN (F)
XV502H MAIN SEQ STOP

CLOSE (F)
XV501H

OPEN
XV502F

WAIT

XV502O = OPEN L03: SXVERRTM TIME UP SXVERRTM :


SLURRY XV ERR TIME

Y XV502 FULL FB ERR!

MAIN SEQ STOP

N
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2

No. 5-6 STRIPPING DAWASH 8/15 COMMENTS

N L:132

Y
SLURRY A TO B FL = ON

S2SW511:SLURRY A TO B FL
N

Y
SLURRY A TO C FL = ON

S2SW512:SLURRY A TO C FL
N

FA501C.GRADE GRADE N
OR
FA501C.GRADE = 0

Y
GRADE NOT MATCH
SET
S2SW502C:FA501C WASH FL
FA501C WASH FL = ON
FA501B RECIV FL = OFF MAIN SEQ STOP

S2SW509B:FA501B RECIV FL
FA501C.GRADE GRADE
FA501B OR
FA501C.GRADE = 0
N
Y

SET
S2SW502B:FA501B WASH
FL FA501B WASH FL = ON
FA501C RECIV FL = OFF

S2SW509C:FA501C RECIV FL

GRADE NOT MATCH

MAIN SEQ STOP

Q:
SET
GRADE = 0
FA501B FEED FL =OFF S2SW508B:FA501B FEED FL
FA501C FEED FL =OFF S2SW508C:FA501B FEED FL
DA501 WASH FL = OFF S2SW502:DA501 WASH FL OFF
DAWASHCT = 0
DA-A WASH FINISH = OFF S2SW505:DA-A WASH FINISH FL

S2SW502:DA501 WASH FL ON(DAFEED)

END
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2

No. 5-6 STRIPPING DAWASH 9/15 COMMENTS

Y
SLURRY A TO B FL = ON S2SW511:SLURRY A TO B FL
OR
SLURRY A TO C FL = ON S2SW512:SLURRY A TO C FL

O
N

CLOSE
XV501F

WAIT

XV501O = CLOSE L02: SXVERRTM TIME UP SXVERRTM :


SLURRY XV ERR TIME

Y XV501 FULL FB ERR!

MAIN SEQ STOP

WAIT

PI504.PV >= SFEEDCHG L04: ERCHGPTM TIME UP SFEEDCHG :


SLURRY FEED CH G
ERCHGPTM :
Y FEED LINE PRESS LOW FEED PRESS ERR TIME

OPEN (F) MAIN SEQ STOP

XV502H

CLOSE (F)
XV501H

OPEN
XV502F

WAIT
SXVERRTM TIME UP SXVERRTM :
XV502O = OPEN L03: SLURRY XV ERR TIME

Y XV502 FULL FB ERR !

Q MAIN SEQ STOP


SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 03/06/2008 2

No. 5-6 STRIPPING DAWASH 10/15 COMMENTS

CLOSE (F)

XV518A

CLOSE (F)
XV513_1
XV513_2
XV513_3
XV513_4

SET

FC 501
MODE=AUT, SV=SCRFCSET PU:1/15

SET

LC 502
MODE=AUT, SV=SCRLCSET

SCRFCSET :
CIRCULA. FC SET

Y S2SW511:SLURRY A TO B FL
SLURRY A TO B FL = ON

N SCRLCSET :
WAIT CIRCULA. LC SET
LI501B.PV < FDSTRLV
=

FDSTRLV :
FEED START LEVEL

WAIT
LI501C.PV < FDSTRLV
=

T
SEQ FLOW CHART DA501 MAINSEQ SFC STEP 6 14/03/2008 1

No. 5-6 STRIPPING DAWASH 11/15 COMMENTS

O
PU:10/15
T

CLOSE
XV501F drive[xv501F=0]

WAIT wait until(xv501O.PV==0)


SXVERRTM TIME UP SXVERRTM:
XV501O = CLOSE SLURRY XV ERR TIME

Y XV501 FULL FB ERR!

MAIN SEQ STOP

WAIT
PI504 ERCHGPTM TIME UP SFEEDCHG :
PV =
> SFEEDCHG SLURRY FEED CH P
ERCHGPTM :
Y FEED PRESS ERR TIME
FEED LINE PRESS LOW

OPEN (F) MAIN SEQ STOP

XV502H

CLOSE (F)
XV501H

OPEN (F)
XV502F

WAIT
SXVERRTM TIME UP SXVERRTM:
XV502O = OPEN
SLURRY XV ERR TIME

Y XV502 FULL FB ERR !

MAIN SEQ STOP


CLOSE (F)

XV518A
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 6 03/06/2008 1

No. 5-6 STRIPPING DAWASH 12/15 COMMENTS

DAWASH

POWER FAILURE
OR
Y
IA FAILURE
OR
EM.SW = ON

Y
FEED BACK ERROR

FEED BACK ERROR! FEED BACK ERROR TAG :


N CHECK OUTPUT! XV501H, XV501O
XV502H, XV502O
COMMON Y XV514
GA501A = STOP
XV513_1
GA501A STOP XV513_2
N XV513_3
XV513_4
Y
COMMON GA502 = STOP

GA502 STOP
N

COMMON Y
LC502.PV > LC502HH

DA501 LEVEL H. HIGH


N

COMMON Y
GB801 = STOP

GB801 STOP
N
Y
COMMON GB802 = STOP

N GB802 STOP

PC901 < PC901LL Y


COMMON AND
AERATSIG = ON

N STEAM FILTER PRESS L.LOW

Y
XV803 = CLOSE
AERATSIG :
AERATION SIGNAL
N XV803 CLOSE

Y
PI504 PV < SFEEDPLO

SLURRY FEED PRESS LOW


N

XV511 = CLOSE
OR Y SFEEDPLO:
COMMON XV806 = CLOSE FEED LINE PRESS LOW
OR
XV808 = CLOSE
XV511 OR XV806 OR XV808
CLOSE

C A B
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 6 03/06/2008 1

No. 5-6 STRIPPING DAWASH 13/15 COMMENTS

C A B

N Y
FA501B.BSTS = STOP
AND
FA501B FEED FL = ON S2SW508B:FA501B FEED FL

N
FA501B FEED TANK SEQ STOP

N Y
FA501C.BSTS = STOP
AND
FA501C FEED FL = ON
S2SW508C:FA501B FEED
N FL

FA501C FEED TANK SEQ STOP

LI501B.PV > BCFINLV AND FA501B FEED FL = ON


OR
N
LI501C.PV > BCFINLV AND FA501C FEED FL = ON
OR
FA501B.BSTS = STOP AND FA501B FEED FL = ON
OR
FA501C.BSTS = STOP AND FA501C FEED FL = ON

FA501B/C FEED TANK SEQ


STOP

SFEEDPLO:
FEED LINE PRESS LOW

B
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 6 03/06/2008 2

No. 5-6 STRIPPING DAWASH 14/15 COMMENTS

STOP
DAWASH SEQ

DA501 MAIN SEQ STOP

CLOSE
XV514

WAIT
2 SEC

SET
LC502
MODE=AUT. SV=SCRLCSET

SCRLCSET :
CIRCULA LC SET
SET
FC501
MODE=AUT. SV=SCRFCSET

SCRFCSET :
CLOSE CIRCULA FC SET
XV513_1
XV513_2
XV513_3
XV513_4
XV518A

Y
GA502 = STOP

SET

LC502 MODE = MAN MV = 0


CLOSE
FC501 MODE = MAN MV =0
XV501F

OPEN
XV502H

CLOSE
XV501H STOP
GA501A

OPEN
XV502F

WAIT
XV501H = CLOSE
XV501O = CLOSE
XV502H = OPEN
XV502O = OPEN

G
STOP SEQ FLOW CHART DA501 STOP SEQ SFC STEP 6 14/03/2008 1

No. 5-6 STRIPPING DAWASH 15/15 COMMENTS

WAIT
XV513_1 = CLOSE
XV513_2 = CLOSE
XV513_3 = CLOSE
XV513_4 = CLOSE
XV518A

SET
FC503
MODE = MAN , MV = 0

WAIT
5 SEC

WAIT

XV514 = CLOSE

DA501 READY FOR CONFIRM ACK


WASH START UP (C)

END
FA501B MAIN SEQ SFC

1 SLTKINTB

T1

2 SLTKCHKB
T2

3 SLTKRCVB 4 SLBLOWRB

T3 T4

5 SLAERATB

T5

7
6 SLFEEDB

T6

*1 T7 8

T8 *2

9 SLWASHB

T9

*3
T10 10

T11 *4

11

*1 FA501B WASH FL = OFF


*2 FA501B WASH FL = ON
*3 FA501B WASH FL = ON OR FA501B WASH FL = OFF
*4 FA501B WASH FL = ON AND FA501B WASH FL = OFF

REV. DATE NOTES PREP’D CHK’D APPR’D


0 Nov. 21, ’07 For B. E. D. W. Paisan
1 Mar. 12, ’08 For B. E. D. W. Paisan
2 Jun. 04, ’08 For B. E. D. K. Wasin
I-6 FA501B
SEQUENCE NAME COMMENT SFC STEP

6.1 SLTKINTB FA501B INITIAL 1

6.2 SLTKCHKB FA501B CHECK 2

6.3 SLTKRCVB FA501B RECEIVE 3

6.4 SLBLOWRB FA501B BLOWER 4

6.5 SLAERATB FA501B AERATION 5

6.6 SLFEEDB FA501B FEED 6

6.7 WAIT ----------- 7

6.8 WAIT ----------- 8

6.9 SLWASHB FA501B WASH 9

6.10 WAIT ----------- 10

6.11 WAIT ----------- 11

6.12 WAIT ----------- 12


SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 1 04/06/2008 2

No. 6-1 SLURRY TANK B SLTKINTB 1/2 COMMENTS

SLTKINTB

XV524B = CLOSE .PV==0


OR
XV518B = OPEN
OR
XV518B.PV==2
Y
XV525B = OPEN
OR
XV517B = OPEN
OR
GA501B = RUN

FA501B VALVE
CONDITION NOT READY

SET
S2TM522B FA501B AERATION TIMER = STOP
FA501B WASH TIMER = STOP S2TM521B
S2TM523B FA501B GA TIMER = STOP
FA501B AERATION FL = OFF S2SW517B:FA501B AERATION
FA501B WASH FL = OFF S2SW502B:FA501B
FL WASH
SLURRY B FEED FL = OFF FL
S2SW518B:SLURRY B FEED
FA501B RECIV FL = OFF FL
S2SW509B:FA501B RECIV
FL

MAIN SEQ STOP

SLTKCHKB
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 1 12/03/2008 1

No. 6-1 SLURRY TANK B SLTKINTB 2/2 COMMENTS

SLTKINTB

POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON

STOP
SLTKINTB SEQ

FA501B MAIN SEQ STOP

WAIT
2 SEC

FA501B READY FOR


INITIAL START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 2 04/06/2008 2

No. 6-2 SLURRY TANK B SLTKCHKB 1/3 COMMENTS

SLTKCHKB

Y S2SW511:SLURRY A TO B FL
SLURRY A TO B = OFF

SLURRY ROUTE MISS MATCH


N

Y S2SW501B:FA501B NO FL
FA501B NO FL = ON

N SLURRY ROUTE NOT READY

AERATSIG :
AERATION SIGNAL
PC901 = PC901LL
Y
AND
AERATSIG= ON
PC901LL :
%%.AERATSIG=1 IS ON STEAM PC901 LL SET
PRESS L. LOW
N

Y
GD501B3 = STOP

N
GD501B3 STOP

N MAIN SEQ STOP

FA501C RECIV FL = OFF S2SW509C:FA501C RECIV FL


S2SW509C:FA501C RECIV FL

Y FA501C RECIV FL NOT CONFIRM ACK


OFF (C)

S2SW509B:FA501B RECIV FL
SET
AERSTRLV :
FA501B RECIV FL=ON AERATION START LEVEL

WAIT
GRADE =/ O
AND
LI501B.PV > AERSTRLV

A
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 2 12/03/2008 1

No. 6-2 SLURRY TANK B SLTKCHKB 2/3 COMMENTS

%%.AERATSIG
Y
AERATSIG = OFF

SET
FA501B AERATION TIMER.PH = AERATTM AERATSIG:
AERATION SIGNAL
S2TM521B:FA501B AERATION TM

SET SET
AERATDT [DT01]=AERATSV FA501B AERATION FL=OFF
AERATTM:
S2SW517B:FA501B AERATION FL AERATION WAIT TIMER

SET SET
FA501B AERATION FL=ON FA501B AERATION TIMER. PH=0 AERATSV:
AERATION SV SET
S2SW517B:FA501B AERATION FL S2TM521B:FA501B AERATION TM

SLTKRCVB
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 2 12/03/2008 1

No. 6-4 SLURRY TANK B SLTKCHKB 3/3 COMMENTS

SLTKCHKB

POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON

STOP
SLTKCHKB SEQ

FA501B MAIN SEQ STOP

WAIT

2 SEC

FA501B READY FOR


CHECK START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 3 12/03/2008 1

No. 6-3 SLURRY TANK B SLTKRCVB 1/2 COMMENTS

SLTKRCVB

S2SW507B:FA501B CONTINU FL
FA501B CONTINU FL= ON Y
AND
SLURRY A TO B FL = ON
S2SW511:SLURRY A TO B FL
N

WAIT WAIT

LI501B.PV > BCFINLV BCFINLV:


LI501B.PV > GFFDSTLV
AND SLURRY TANK HI
OR
FA501B FEED FL = OFF GFFDSTLV:
FA501B WASH FL = ON
S2SW508B:FA501B FEED FL OR GF FEED START LV
FA501B WASH FL = ON S2SW502B:FA501B WASH FL
S2SW502B:FA501B WASH FL

SET

FA501B RECIV FL=OFF S2SW509B:FA501B RECIV FL

SLAERATB
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 3 12/03/2008 1

No. 6-3 SLURRY TANK B SLTKRCVB 2/2 COMMENTS

SLTKRCVB

POWER FAILURE
OR
Y
IA FAILURE
OR
EM.SW = ON

Y
GD501B3 = STOP

N GD501B3 STOP

N PC901 <= PC901LL


AND
FA501B AERATION FL=ON S2SW517B:FA501B AERATION FL
Y

STEAM PRESS L.LOW

STOP
SLTKRCVB SEQ

FA501B MAIN SEQ STOP

WAIT
5 SEC

S2SW521B: BLOWB SEQ


FINISH=OFF WAIT
%%.NN4=2 SEQ FINISH
BLOW SEQ FINISH
OR
1 START SEQ
BLOW STOP SEQ FINISH 0:STOP SEQ FINISH
S2SW522B: BLOWB STOP SEQ
FINISH=OFF

FA501B READY FOR


RECEIVE START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 4 04/06/2008 2

No. 6-4 SLURRY TANK B SLBLOWRB 1/2 COMMENTS

SLBLOWRB S2SW521B:BLOW B SEQ FINISH=1

FA501B N
AERATION FL = ON
S2SW517
B
Y

WAIT
BLOWLV :
AERATION LEVEL
LA501B.PV > BLOWLV

Y
GB505 = RUN

IF(GB505.PV=0)
Y N

GB505 NOT RUN! CONFIRM ACK


PLEASE START GB505 (C)

WAIT
GB505 = RUN

END IF

OPEN (F)
XV516B

SET
FA501B STM FL=ON S2SW519B:FA501B STEAM FL

WAIT
S2SW520B:BLOW B END
SIGNAL BLOW B END :
BLOW B END FL =ON FROM FA501B SLFEEDB
BLOWB END

SET

s2sw519b FA501B STM FL=OFF


BLOW B END =OFF S2SW520B:BLOW B END

S2SW521B:BLOW B SEQ FINISH=0

END
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 4 12/03/2008 1

No. 6-4 SLURRY TANK B SLBLOWRB 2/2 COMMENTS

SLBLOWRB

N
FEED BACK ERROR FEED BACK ERROR TAG :
XV516B

FB ERROR!
CHECK OUTPUT!

S2SW522B:blow stop seq finish


= on
STOP
SLBLOWB SEQ

WAIT
2 SEC

S2SW519B:FA501B STEAM FL SET


FA501B STM FL = OFF

S2SW522B:blow stop seq finish


= off

END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 5 12/03/2008 1

No. 6-5 SLURRY TANK B SLAERATB 1/3 COMMENTS

SLAERATB

S2SW507B:FA501B CONTINU FL
FA501B CONTINU FL=ON Y
AND
SLURRY A TO B FL =ON
S2SW511:SLURRY A TO B FL

N
S2SW502B:FA501B WASH FL
Y
FA501B WASH FL = ON

Y
FA501B AERAT TIMER.PH=0

S2TM521B:FA501B AERATION TM
N

N
FA501B AERAT TIMER.BSTS=PAUS

RESTART START
FA501B AERAT TIMER FA501B AERAT TIMER

WAIT

FA501B AERAT TIMER.BSTS=CTUP S2TM521B:FA501B AERATION TM

WAIT

GRADE(FF501) = GRADE
OR
GRADE(FF501) = 0

Y
GRADE(FF501) = GRADE QUIT

A B
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 5 12/03/2008 1

No. 6-5 SLURRY TANK B SLAERATB 2/3 COMMENTS

A B

N
PNEUMA.BSTS = END Y
AND
FF501.BSTS = END

FA501B [SLAERATB] DRYER


OR PNEUMA SEQ IS RUNNING

WAIT

PNEUMA.BSTS = END
AND
FF501.BSTS = END

SLFEEDB
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 5 12/03/2008 1

No. 6-5 SLURRY TANK B SLAERATB 3/3 COMMENTS

SLAERATB

POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON

Y
GD501B3=STOP

N GD501B3 STOP

PC901 <= PC901LL Y


AND
FA501B AERATION FL=ON

N STEAM PRESS L.LOW

N GB505 = STOP
AND
FA501B AERATION FL=ON

GB505 STOP

STOP
SLAERATB SEQ

FA501B MAIN SEQ STOP

FA501B AERAT TIMER = CTUP Y


OR
FA501B AERAT TIMER = STOP

PAUS
FA501B AERAT TIMER

WAIT
5 SEC

WAIT
S2SW521B.PV=0 BLOW SEQ FINISH
OR
S2SW522B.PV=0 BLOW STOP SEQ FINISH

FA501B READY FOR


AERATION START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 6 04/06/2008 2

No. 7-6 SLURRY TANK B SLFEEDB 1/7 COMMENTS

SLFEEDB

S2SW511:SLURRY A TO B FL
Y
SLURRY A TO B FL = ON

Y
N

SLURRY A TO B = OFF CONFIRM ACK


SLURRY ROUTE LINE NOT READY (C)

S2SW511 WAIT

SLURRY A TO B FL = ON

N JD01
FA501C.SFCSTEP = 6

Y
FA501B WASH FL = ON
S2SW502B:FA501B WASH FL
N

Y
SLURRY B FEED FL = ON
S2SW518B:SLURRY B FEED
N FL

WAIT

LI501C.PV <= FDLVLOW1 AND FA501C WASH FL = OFF S2SW502C:FA501C WASH


OR FL
LI501C.PV <= FDLVLOW2 AND FA501C WASH FL = ON S2SW502C:FA501C WASH
FL

SET
FLUSHMV :
PC502 MODE = MAN
PC502 FLUSH MV
MV = FLUSHMV%

OPEN (F)

XV525B

RUN (F)
GA501B

WAIT
1 SEC

SET S2SW531B:GA501B RUN CHECK FL


GA501B RUN CHECK=ON

A
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 6 12/03/2008 1

No. 6-6 SLURRY TANK B SLFEEDB 2/7 COMMENTS

SLLNWSTM
A SLURRY LINE WASH

START
SLLNWSTM

WAIT
SLLNWSTM.BSTS=CTUP

STOP
PC502.PV > PRESET
SLLNWSTM
DATA FROM EXISTING PVC5

OPEN (F) PRESET :


PC502 PRESSURE SET
XV524B

CLOSE (F)
XV525B

RUN (F)
GA501B

WAIT
1 SEC

S2SW531B:GA501B RUN CHECK FL SET


GA501B RUN CHECK FL = ON

SET
PC502.MODE=AUT

WAIT
PC502.PV > PRESET

S2SW518B:SLURRY B FEED FL SET


SLURRY B FEED FL=ON

B
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 6 04/06/2008 2

No. 6-6 SLURRY TANK B SLFEEDB 3/7 COMMENTS

Y
GRADE(FF501) = GRADE

SET

GRADE (FF501) = GRADE


T516_1S1 (FF501) = T516_1S1
M506ASV (FF501) = M506ASV
M506BSV (FF501) = M506BSV
T516_1S2 (FF501) = T516_1S2
T516_1RT (FF501) = T516_1RT
P523BED (FF501) = P523BED BWSLVLO:
P523FIN (FF501)= P523FIN WASH LEVEL LOW
MOISCBNO (FF501) = MOISCBNO
DENSITE (FF501) = DENSITE
FDFTNLV:
FEED FIN LEVEL

N
FF501.BSTS = END

START FF501
L:101
DRYER SEQ MAIN SEQ

S2SW507B:FA501B CONTINU FL
FA501B CONTINU FL=ON Y
AND
SLURRY A TO B FL =ON S2SW511:SLURRY A TO B FL
WAIT
N
LI501B.PV <= BWSLVLO
WAIT OR
LI501B.PV < FDFINLV
LI501B. PV < FDFINLV AND
FA501B WASH FL=ON S2SW502B:FA501B WASH FL

Y
FA501B WASH FL = ON S2SW502B:FA501B WASH FL

N
SET S2SW518B:SLURRY B FEED FL
SLURRY B FEED FL=OFF

Y
GA501B = STOP GA501B=STOP
See S2LB510
N

OPEN (F)
XV525B

CLOSE (F)
XV524B

E C D
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 6 04/06/2008 2

No. 6-6 SLURRY TANK B SLFEEDB 4/7 COMMENTS

E C D

S2SW531B:GA501B RUN CHECK


SET FL
GA501B RUN CHECK = OFF

STOP (F)
GA501B

Y
SLBLOWB.BSTS = END L:125
SLBLOWRB
N

BLOWBEND:
S2SW520C:BLOW C END FA501B
BLOW B END FL = ON BLOW B END FL =ON
SLBLOWB SEQ

WAIT

SLBLOWB.BSTS = END

N
S2SW502B:FA501B WASH FL FA501B WASH FL = ON
Y

WAIT
FDLVLOW1:
LI501B.PV < FDLVLOW1 TO A,B FD START LV
OR
DRY SEQ STOP

FF501
Y
DRY SEQ STOP

N
DRYER SEQ STOP(FA501B)

MAIN SEQ STOP

SLWASHB SLTKCHKB
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 6 12/03/2008 1

No. 7-6 SLURRY TANK B SLFEEDB 5/7 COMMENTS

SLFEEDB

POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON

N FEED BACK ERROR TAG


XV524B
Y XV525B
FEED BACK ERROR
GA501B
FB ERR !
N CHECK OUTPUT !

Y
GD501B3 = STOP

N GD501B3 STOP

Y
FF501 NO FL=ON
S2SW511:FF501 NO FL
N DRYER NO ACTION FL = ON

PC901 <= PC901LL Y


AND
FA501B AERATION FL=ON
STEAM PRESS L.LOW START
N S2SW517B:FA501B
AERATION FL

GB505 = STOP Y
AND GA501C.MV==2
N
FA501B AERATION FL=ON AND
GA501C.PV ==2
GB505 STOP
N Y

GA501C=STOP Y
SET
AND
GA501C RUN CHECK2 =ON GA501C RUN CHECK2 = OFF

GA501C STOP
N
SLFEEC: GA501C
MONITORING
N GA501B=STOP
AND
GA501B RUN CHECK=ON
WAIT

Y GA501C.MV<>2
OR
GA501B STOP GA501C.PV <>2

STOP
SLFEEDB SEQ

FA501B MAIN SEQ STOP

A
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 6 12/03/2008 1

No. 6-6 SLURRY TANK B SLFEEDB 6/7 COMMENTS

A
S2SW531B:GA501B RUN CHECK FL

GA501B RUN CHECK=ON Y


AND
OR
GA501C RUN CHECK2 =ON
S2SW531C2:GA501C RUN CHECK2
N

CLOSE

XV525B

CLOSE
XV507A
XV507B

WAIT
2 SEC

Y
GA501B = STOP

GA501B=RUN N
Y

OPEN
XV525B

CLOSE
XV524B

B
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 6 04/06/2008 2

No. 7-6 SLURRY TANK B SLFEEDB 7/7 COMMENTS

S2SW531B:GA501B RUN CHECK FL SET


GA501B RUN CHECK=OFF

STOP
GA501B

N
GA501C RUN CHECK2 = ON
S2SW531C2:GA501C RUN CHECK2 FL
Y

S2SW531C2:GA501C RUN CHECK FL SET


GA501C RUN CHECK2=OFF

STOP
GA501C

WAIT
B
GA501C = STOP

WAIT
B
GA501B = STOP

WAIT
5 SEC delay 5000

WAIT
XV525B = CLOSE

WAIT
BLOW B MAIN SEQ FINISH S2SW521B=OFF
OR
BLOW B MAIN STOP SEQ FINISH S2SW522B=OFF

FA501B READY FOR


FEED START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 9 12/03/2008 1

No. 6-9 SLURRY TANK B SLWASHB 1/7 COMMENTS

SLWASHB

THIS SEQ GB505 CAN BE STOP

Y
GA501B = RUN

Y GA501B.PV=0
N

OPEN (F)

XV525B

RUN (F)

GA501B

WAIT

LINEWSTM SEC

LINEWSTM:
LINE WASH TIME

OPEN (F)

XV524B

CLOSE (F)

XV525B

SET

GA501B RUN CHECK=ON S2SW531B:GA501B RUN CHECK


FL

SET

SLURRY B FEED FL=ON S2SW518B:SLURRY B FEED FL

A
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 9 12/03/2008 1

No. 6-9 SLURRY TANK B SLWASHB 2/7 COMMENTS

WAIT

LI501B.PV <
= FDLVLOW2 FDLVLOW2 :
WS FD STR LV

START

FA501B GA WASH TIMER S2TM522B:FA501B WASH TM

WAIT

FA501B GA WASH TIMER.BSTS=CTUP S2TM525B:FA501B GA WASH TM

WAIT
BWSSTRLV:
LI501B.PV < BWSSTRLV
WASH START LEVEL

S2SW552:BED DIS START FL


FF501
BED DIS. START FL = ON BEDSTRSG:
DRYING SEQ
BED DIS. START FL = ON

TM.OP = 1 IS STOP
= 2 IS START
FA501B WASH TIMER.BSTS = CTUP Y = 3 IS CONTINUE
OR = 4 IS PUSE
FA501B WASH TIMER.BSTS = STOP
S2TM522B:FA501B WASH TM
N

N
FA501B WASH TIMER.BSTS = PAUS

START
RESTART
FA501B WASH TIMER
FA501B WASH TIMER

S2TM522B:FA501B WASH TM

B
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 9 04/06/2008 2

No. 6-9 SLURRY TANK B SLWASHB 3/7 COMMENTS

B
REPEAT

OPEN (F)

XV518B

WAIT AWSLVHI:
WASH LEVEL HI
LI501B PV
= > BWSLVHI
OR
FA501B WASH TIMER BSTS = CTUP S2TM522B:FA501B WASH TM
OR
FF501. STATUS = STOP SUSPEND
AND
SLURRY B FEED FL=ON S2SW518B:SLURRY B FEED FL

FF501.BSTS="SUSPEND"
FF501. STATUS = STOP
"SUSPEND" Y
AND
SLURRY B FEED FL=ON
S2SW518B:SLURRY B FEED FL
N

CLOSE (F)

XV518B

WAIT
LI501B.PV <= BWSLVLO BWSLVLO:
OR WASH LEVEL LOW
FF501. STATUS = STOP "SUSPEND"
AND
SLURRY B FEED FL=ON S2SW518B:SLURRY B FEED FL

Y
FF501. STATUS = STOP "SUSPEND"
AND
SLURRY B FEED FL=ON
S2SW518B:SLURRY B FEED
FL N
DRYER SEQ STOP

S2TM522B:FA501B WASH TM
N FA501B WASH TIMER.BSTS=CTUP MAIN SEQ STOP
OR
FA501B WASH TIMER.BSTS=STOP

S2TM522B:FA501B WASH Y
TM

C
SEQ FLOW CHART FA501B MAIN SEQ SFC STEP 9 12/03/2008 1

No. 6-9 SLURRY TANK B SLWASHB 4/7 COMMENTS

Y
GA501B = STOP
ON
=
N
Y
OPEN (F)

XV525B

CLOSE (F)

XV524B

S2SW518B:SLURRY B FEED FL
SET

SLURRY B FEED FL=OFF

S2SW531B:GA501B RUN CHECK


SET

GA501B RUN CHECK=OFF

STOP (F)

GA501B

N
S2SW531C2:GA501B RUN CHECK2 GA501C RUN CHECK2 = ON

Y
S2SW531C2:GA501C RUN
CHECK2 SET
GA501C RUN CHECK2=OFF

STOP (C)
GA501C

SET

FA501B GRADE = 0

SET
S2SW502B:FA501B WASH FA501B WASH FL=OFF
FL FA501B WASH TIMER=STOP S2TM522B:FA501B WASH TM
GA501B RUN CHECK=OFF
S2SW531B:GA501B RUN CHECK FL

END
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 9 12/03/2008 1

No. 6-9 SLURRY TANK B SLWASHB 5/7 COMMENTS

SLWASHB

POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW =ON
N
N

Y
FEED BACK ERROR FEED BACK ERROR TAG :
XV524B
FB ERROR! XV525B
N CHECK OUTPUT!
XV518B
GA501B
Y
GD501B3=STOP

GB501B3 STOP
N

GA501C=STOP Y
AND
GA501C RUN CHECK2 =ON
S2SW531C2:GA501C RUN CHECK2 GA501C STOP
N

N GA501B=STOP
AND
GA501B RUN CHECK=ON S2SW531B:GA501B RUN CHECK

GA501B STOP

STOP
SLWASHB SEQ

FA501B MAIN SEQ STOP

Y
GA501B RUN CHECK = ON

S2SW531B:GA501B RUN CHECK FL N

CLOSE
XV525B

WAIT
2 SEC

A
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 9 12/03/2008 1

No. 6-9 SLURRY TANK B SLWASHB 6/7 COMMENTS

FA501B WASH TIMER.BSTS=CTUP Y


OR
FA501B WASH TIMER.BSTS=STOP

N
S2TM522B:FA501B WASH TM

PAUS

FA501B WASH TIMER

Y
GA501B = STOP

IF(GA501B=RUN) N
Y

OPEN
XV525B

CLOSE
XV524B

WAIT
5 SEC

END IF

B
STOP SEQ FLOW CHART FA501B STOP SEQ SFC STEP 6 04/06/2008 2

No. 7-6 SLURRY TANK B SLWASHB 7/7 COMMENTS

SET
GA501B RUN CHECK=OFF S2SW531B:GA501B RUN CHECK FL

STOP
GA501B

N
GA501C RUN CHECK2 = ON

S2SW531C:GA501C RUN CHECK2 FL


Y

SET
GA501C RUN CHECK2=OFF S2SW531C:GA501C RUN CHECK2 FL

STOP
GA501C

WAIT
B
GA501C = STOP

CLOSE
XV518B

WAIT
GA501B = STOP

WAIT
XV518B = CLOSE

SET
SLURRY B FEED FL = OFF S2SW518B:SLURRY B FEED FL

WAIT
5 SEC

WAIT
XV525B = CLOSE

FA501B READY FOR CONFIRM ACK


WASH START UP (C)

END
FA501C MAIN SEQ SFC

1 SLTKINTC

T1

2 SLTKCHKC
T2

3 SLTKRCVC 4 SLBLOWRC

T3 T4

5 SLAERATC

T5

7
6 SLFEEDC S2SW520C BLOW C END

T6

*1 T7 8

T8 *2

9 SLWASHC

T9

*3
T10 10

T11 *4

11

S2SW502C:FA501C WASH FL
*1 FA501C WASH FL = OFF
*2 FA501C WASH FL = ON
*3 FA501C WASH FL = ON OR FA501C WASH FL = OFF
*4 FA501C WASH FL = ON AND FA501C WASH FL = OFF

REV. DATE NOTES PREP’D CHK’D APPR’D


0 Mar. 11, ’08 For B. E. D. W. Paisan
2 Jun. 04,’08 For B. E. D. K. Wasin
I-7 FA501C
SEQUENCE NAME COMMENT SFC STEP

7.1 SLTKINTC FA501C INITIAL 1

7.2 SLTKCHKC FA501C CHECK 2

7.3 SLTKRCVC FA501C RECEIVE 3

7.4 SLBLOWRC FA501C BLOWER 4

7.5 SLAERATC FA501C AERATION 5

7.6 SLFEEDC FA501C FEED 6

7.7 WAIT ----------- 7

7.8 WAIT ----------- 8

7.9 SLWASHC FA501C WASH 9

7.10 WAIT ----------- 10

7.11 WAIT ----------- 11

7.12 WAIT ----------- 12


SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 1 04/06/2008 2

No. 7-1 SLURRY TANK C SLTKINTC 1/2 COMMENTS

SLTKINTC

XV524C = CLOSE
OR
XV518C = OPEN Y
OR
XV525C = OPEN
OR
XV517C = OPEN
OR
GA501C = RUN

N
FA501C VALVE
CONDITION NOT READY

SET

FA501C AERATION TIMER = STOP S2TM521C FA501C AERATION TM


FA501C WASH TIMER = STOP S2TM522C:FA501C WASH
S2TM523C FA501C GA TM FA501C GA TIMER = STOP TM
FA501C AERATION FL = OFF S2SW517C FA501C AERATION FL
FA501C WASH FL = OFF S2SW502C FA501C WASH FL
SLURRY C FEED FL = OFF S2SW518C SLURRY C FEED FL
FA501C RECIV FL = OFF S2SW509C FA501C RECIV FL

MAIN SEQ STOP

SLTKCHKC
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 1 11/03/2008 1

No. 7-1 SLURRY TANK C SLTKINTC 2/2 COMMENTS

SLTKINTC

POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON

STOP
SLTKINTC SEQ

FA501C MAIN SEQ STOP

WAIT
2 SEC

FA501C READY FOR


INITIAL START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 2 04/06/2008 2

No. 7-2 SLURRY TANK C SLTKCHKC 1/3 COMMENTS

SLTKCHKC

Y S2SW512 SLURRY A TO C FL
SLURRY A TO C = OFF
N

SLURRY ROUTE MISS MATCH


N

Y S2SW501C:FA501C NO FL
FA501C NO FL = ON

SLURRY ROUTE NOT READY


N

AERATSIG :
AERATION SIGNAL
PC901 = PC901LL
AND Y
PC901LL :
AERATSIG= ON
PC901 LL SET
STEAM PRESS L. LOW
N

Y
GD501C3 = STOP GD501C3 MAN RUN

GD501C3 STOP
N

MAIN SEQ STOP

S2SW509B FA501B RECIV FL


N
FA501B RECIV FL = OFF

FA501B RECEIVE FL
NOT OFF
Y

SET S2SW509C FA501C RECIV FL


FA501C RECIV FL=ON
AERSTRLV :
AERATION START LEVEL

WAIT
GRADE =/ O
AND
LI501C.PV > AERSTRLV

A
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 2 11/03/2008 1

No. 7-2 SLURRY TANK C SLTKCHKC 2/3 COMMENTS

Y %%.AERATSIG
AERATSIG =OFF
1
0
N

SET
FA501C AERATION TIMER.PH = AERATTM AERATSIG:
AERATION SIGNAL
S2TM521C

SET SET
AERATDT [DT02]=AERATSV FA501C AERATION FL=OFF
AERATTM:
S2SW517C:FA501C AERATION FL AERATION WAIT TIMER

SET SET
FA501C AERATION FL=ON FA501C AERATION TIMER. PH=0 AERATSV:
AERATION SV SET
S2SW517C:FA501C AERATION FL S2TM521C

SLTKRCVC
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 2 11/03/2008 1

No. 7-4 SLURRY TANK C SLTKCHKC 3/3 COMMENTS

SLTKCHKC

POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON

STOP
SLTKCHKC SEQ

FA501C MAIN SEQ STOP

WAIT

2 SEC

FA501C READY FOR


CHECK START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 3 11/03/2008 1

No. 7-3 SLURRY TANK C SLTKRCVC 1/2 COMMENTS

SLTKRCVC

FA501C CONTINU FL = ON Y S2SW507C FA501C CONTINU FL


AND
SLURRY A TO C = ON S2SW512:SLURRY A TO C FL

WAIT WAIT

LI501C.PV > BCFINLV BCFINLV:


LI501C.PV > GFFDSTLV
AND S2SW518C:SLURRY C FEED SLURRY TANK HI
OR
FA501C FEED FL GFFDSTLV:
FL= OFF FA501C WASH FL = ON
GF FEED START LV
OR
FA501C WASH FL = ON S2SW502C:FA501C WASH FL

S2SW502C:FA501C WASH FL

SET

FA501C RECIV FL=OFF S2SW509C:FA501C RECIV FL

SLAERATC
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 3 11/03/2008 1

No. 7-3 SLURRY TANK C SLTKRCVC 2/2 COMMENTS

SLTKRCVC

POWER FAILURE
OR
Y
IA FAILURE
OR
EM.SW = ON

Y
GD501C3 = STOP

N GD501C3 STOP

N PC901 <= PC901LL


AND
FA501C AERATION FL=ON S2SW517C FA501C AERATION FL
Y

STEAM FILTER
PRESS L.LOW

STOP
SLTKRCVC SEQ

FA501C MAIN SEQ STOP

WAIT
5 SEC

WAIT

BLOW SEQ FINISH S2SW521C = OFF


OR S2SW522C = OFF
BLOW STOP SEQ FINISH

FA501C READY FOR


RECEIVE START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 4 04/06/2008 2

No. 7-4 SLURRY TANK C SLBLOWRC 1/2 COMMENTS

SLBLOWRC

FA501C N
AERATION FL = ON

Y S2SW517C FA501C AERATION FL


BLOWLV :
WAIT AERATION LEVEL
LA501C > BLOW LV LI501C>=BLOWLV

Y
GB505 = RUN

IF
Y N GB505=0

GB505 NOT RUN!


PLEASE START GB505 (C) CONFIRM ACK

WAIT
GB505 = RUN
END IF

OPEN (F)
XV516C

SET
FA501C STM FL=ON S2SW519C FA501C STEAM
FL

WAIT SIGNAL BLOW C END :


BLOWCEND FROM FA501C SLFEEDC
BLOW C END = ON S2SW520C BLOW C END

SET

FA501C STM FL=OFF S2SW519C FA501C STEAM


BLOW C END = OFF
FL
S2SW520C BLOW C END

END
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 4 11/03/2008 1

No. 7-4 SLURRY TANK C SLBLOWRC 2/2 COMMENTS

SLBLOWRC

N
FEED BACK ERROR FEED BACK ERROR TAG :
XV516C

FB ERROR!
CHECK OUTPUT!

STOP
SLBLOWRC SEQ

WAIT
2 SEC

SET
FA501C STM FL = OFF S2SW519C FA501C STEAM
FL

END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 5 11/03/2008 1

No. 7-5 SLURRY TANK C SLAERATC 1/3 COMMENTS

SLAERATC

FA501C CONTINU FL=ON Y S2SW507C:FA501C CONTINU FL


AND
SLURRY A TO C = ON S2SW512:SLURRY A TO C FL

Y
FA501C WASH FL = ON
S2SW502C:FA501C WASH FL

Y
FA501C AERAT TIMER.PH=0

S2TM521C:FA501C AERATION TM

N
FA501C AERAT TIMER.BSTS=PAUS

RESTART START
FA501C AERAT TIMER FA501C AERAT TIMER

WAIT

FA501C AERAT TIMER.BSTS=CTUP

JD01
S2SW531B GA501B RUN CHECK FL
S2SW531B2 GA501B RUN CHECK2
WAIT
S2SW531C GA501C RUN CHECK FL
GRADE(FF501) = GRADE S2SW531C2 GA501C RUN CHECK2
OR
GRADE(FF501) = 0

Y
GRADE(FF501) = GRADE THEN

A B
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 5 11/03/2008 1

No. 7-5 SLURRY TANK C SLAERATC 2/3 COMMENTS

A B

N
PNEUMA.BSTS = END Y
AND
FF501.BSTS = END

FA501C [SLAERATC] DRYER


OR PNEUMA SEQ IS RUNNING

WAIT

PNEUMA.BSTS = END
AND
FF501.BSTS = END

SLFEEDC
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 5 11/03/2008 1

No. 7-5 SLURRY TANK C SLAERATC 3/3 COMMENTS

SLAERATC

POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON

Y
GD501C3=STOP

N GD501C3 STOP

PC901 <= PC901LL Y


AND
FA501C AERATION FL=ON

N STEAM PRESS L.LOW

N GB505 = STOP
AND
FA501C AERATION FL=ON

GB505 STOP

STOP
SLAERATC SEQ

FA501C MAIN SEQ STOP

FA501C AERAT TIMER = CTUP Y S2TM521C FA501C AERATION TM


OR
FA501C AERAT TIMER = STOP

PAUS
FA501C AERAT TIMER

WAIT
5 SEC

WAIT %NN4: 0 READY START


=OFF 1 START
S2SW521C BLOW SEQ FINISH
OR 2 SEQ FINISH
S2SW522C BLOW STOP SEQ FINISH =OFF 0 STOP FINSIH

FA501C READY FOR


AERATION START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 6 04/06/2008 2

No. 7-6 SLURRY TANK C SLFEEDC 1/7 COMMENTS

SLFEEDC

Y S2SW512 SLURRY A TO C FL
SLURRY A TO C FL = ON

SLURRY A TO C = OFF
SLURRY ROUTE LINE NOT READY (C) CONFIRM ACK

WAIT

SLURRY A TO C FL = ON

N
FA501B.SFCSTEP = 6

Y
FA501C WASH FL = ON
S2SW502C:FA501B
N WASH FL

Y
SLURRY C FEED FL = ON
S2SW518C SLURRY C FEED FL
N

WAIT

LI501B.PV <= FDLVLOW1 AND FA501B WASH FL = OFF S2SW502B:FA501B


OR WASH FL
LI501B.PV <= FDLVLOW2 AND FA501B WASH FL = ON S2SW502B:FA501B
WASH FL

SET
FLUSHMV :
PC502 MODE = MAN PC502 FLUSH MV
MV = FLUSHMV%

OPEN (F)

XV525C

RUN (F)
GA501C

WAIT
1 SEC

SET
GA501C RUN CHECK=ON S2SW531C:GA501C RUN CHECK FL

A
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 6 11/03/2008 1

No. 7-6 SLURRY TANK C SLFEEDC 2/7 COMMENTS

START
SLLNWSTM

WAIT
SLLNWSTM.BSTS = CTUP S2TM524C:FA501C SLLNWSTM

STOP
SLLNWSTM

PC502.PV > PRESET


OPEN (F) DATA FROM EXISTING PVC5
XV524C
PRESET :
PC502 PRESSURE SET

RUN (F)
GA501C

WAIT
1 SEC

SET
GA501C RUN CHECK FL = ON S2SW531C:GA501C RUN CHECK FL

CLOSE (F)
XV525C

SET
PC502.MODE=AUT

WAIT
PC502.PV > PRESET

SET
SLURRY C FEED FL=ON S2SW518C SLURRY C FEED FL

B
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 6 04/06/2008 2

No. 7-6 SLURRY TANK C SLFEEDC 3/7 COMMENTS

Y
GRADE(FF501) = GRADE

SET

GRADE (FF501) = GRADE


T516_1S1 (FF501) = T516_1S1
M506ASV (FF501) = M506ASV
M506BSV (FF501) = M506BSV
T516_1S2 (FF501) = T516_1S2
T516_1RT (FF501) = T516_1RT
P523BED (FF501) = P523BED
P523FIN (FF501)= P523FIN
MOISCBNO (FF501) = MOISCBNO
DENSITE (FF501) = DENSITE

N FF501.BSTS = END

Y FF501.BSTS="PSTART"
START FF501
DRYER SEQ MAIN SEQ

Y
FA501C CONTINU FL=ON S2SW507C:FA501C CONTINU
AND
FL
SLURRY A TO C = ON
WAIT CWSLVLO:
S2SW512:SLURRY A TO C FL
WASH LEVEL LOW
N LI501C.PV <= CWSLVLO
WAIT OR
LI501C.PV < FDFINLV
LI501C. PV < FDFINLV AND FDFTNLV:
FA501C WASH FL=ON FEED FIN LEVEL

S2SW502C:FA501C WASH FL

Y
FA501C WASH FL = ON

S2SW502C:FA501C WASH
N FL=OFF
SET Y
SLURRY C FEED FL=OFF

Y
GA501C = STOP

OPEN (F)
XV525C

CLOSE (F)
XV524C

E C D
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 6 04/06/2008 2

No. 7-6 SLURRY TANK C SLFEEDC 4/7 COMMENTS

E C D

SET
GA501C RUN CHECK = OFF

STOP (F) BLOWCEND:


GA501C BLOW C END SIGNAL

Y
SLBLOWRC "STOP"
SLBLOWC.BSTS = END

N
S2SW520C BLOW C END

FA501C
BLOW C END FL = ON S2SW520C BLOW C END
SLBLOWC SEQ
SLBLOWRC =OFF

WAIT

SLBLOWRC
SLBLOWC.BSTS = END

FDLVLOW1:
N TO A,B FD START LV
FA501C WASH FL = ON
S2SW502B:
Y

WAIT

LI501C.PV < FDLVLOW1


OR
DRY SEQ STOP

Y
DRY SEQ STOP

N
DRYER SEQ STOP(FA501C)

MAIN SEQ STOP

SLWASHC SLTKCHKC
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 6 11/03/2008 1

No. 7-6 SLURRY TANK C SLFEEDC 5/7 COMMENTS

SLFEEDC

POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON

N FEED BACK ERROR TAG


XV524C
Y XV525C
FEED BACK ERROR
GA501C
FB ERR !
N CHECK OUTPUT !

Y
GD501C3 = STOP

N GD501C3 STOP

Y
FF501 NO FL=ON

N DRYER NO ACTION FL = ON

PC901 <= PC901LL Y


AND
FA501C AERATION FL=ON
STEAM PRESS L.LOW START
N

GB505 = STOP Y
AND GA501B.MV==2
N
FA501C AERATION FL=ON AND
GA501B.PV ==2
GB505 STOP
N Y

GA501B=STOP Y
SET
AND
GA501B RUN CHECK2 =ON GA501B RUN CHECK2 = OFF

GA501B STOP
N
SLFEEDC: GA501B
MONITORING
N GA501C=STOP
AND
GA501C RUN CHECK=ON
WAIT

Y GA501B.MV<>2
OR
GA501C STOP GA501B.PV <>2

STOP
SLFEEDC SEQ

FA501C MAIN SEQ STOP

A
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 6 11/03/2008 1

No. 7-6 SLURRY TANK C SLFEEDC 6/7 COMMENTS

GA501C RUN CHECK=ON Y


OR
GA501B RUN CHECK2 = ON

CLOSE

XV525C

CLOSE
XV507A
XV507B

WAIT
2 SEC

Y
GA501C = STOP

OPEN
XV525C

CLOSE
XV524C

B
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 6 04/06/2008 2

No. 7-6 SLURRY TANK C SLFEEDC 7/7 COMMENTS

SET
GA501C RUN CHECK=OFF

STOP
GA501C

N
GA501B RUN CHECK2 = ON
S2SW531B2
Y

SET
GA501B RUN CHECK2=OFF

STOP
GA501B

WAIT
B
GA501B = STOP

WAIT
B
GA501C = STOP

WAIT
5 SEC

WAIT
XV525C = CLOSE

WAIT
S2SW521C=OFF BLOW C MAIN SEQ FINISH
OR
S2SW522C=OFF BLOW C MAIN STOP SEQ FINISH

FA501C READY FOR


FEED START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 9 11/03/2008 1

No. 7-9 SLURRY TANK C SLWASHC 1/7 COMMENTS

SLWASHB

Y THIS SEQ GB505 CAN BE STOP


GA501C = RUN

OPEN (F)

XV521

CLOSE (F)

XV520

OPEN (F)

XV525C

RUN (F)

GA501C

WAIT
LINEWSTM:
LINEWSTM = HI LINE WASH TIME

OPEN (F)

XV524C

CLOSE (F)

XV525C

SET

GA501C RUN CHECK=ON S2SW531C:GA501C RUN


CHECK FL

SET

SLURRY C FEED FL=ON S2SW518C:SLURRY C


FEED FL

A
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 9 11/03/2008 1

No. 7-9 SLURRY TANK C SLWASHC 2/7 COMMENTS

WAIT

LI501C.PV <
= FDLVLOW2 FDLVLOW2 :
WS FD STR LV

START

FA501C GA WASH TIMER

S2TM525C:FA501C GA WASH TM
WAIT

FA501C GA WASH TIMER.BSTS=CTUP

OPEN (F)

XV521

CLOSE (F)

XV520

WAIT
CWSSTRLV:
LI 501C.PV < CWSSTRLV WASH START LEVEL

S2SW552:BED DIS START FL


FF501
BED DIS. START FL = ON BEDSTRSG:
DRYING SEQ
BED DIS. START FL = ON

FA501C WASH TIMER.BSTS = CTUP Y


OR
FA501C WASH TIMER.BSTS = STOP

N S2TM522C:FA501C WASH TM

N
FA501C WASH TIMER.BSTS = PAUS

START
Y
FA501C WASH TIMER
RESTART

FA501C WASH TIMER

B
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 9 04/06/2008 2

No. 7-9 SLURRY TANK C SLWASHC 3/7 COMMENTS

OPEN (F)

XV518C

WAIT CWSLVHI:
WASH LEVEL HI
LI501C PV =
> CWSLVHI
OR
FA501C WASH TIMER BSTS = CTUP
OR
FF501. STATUS = STOP
AND
SLURRY C FEED FL=ON

FF501. STATUS = STOP Y


AND
SLURRY C FEED FL=ON

CLOSE (F)

XV518C

WAIT
LI501C PV <= CWSLVLO CWSLVLO:
OR WASH LEVEL LOW
FF501. STATUS = STOP
AND
SLURRY C FEED FL=ON
S2SW518C

FF501. STATUS = STOP Y


AND
SLURRY C FEED FL=ON

N
DRYER SEQ STOP

N FA501C WASH TIMER.BSTS=CTUP


OR MAIN SEQ STOP
FA501C WASH TIMER.BSTS=STOP

Y
S2TM522C:FA501C WASH TM

C
SEQ FLOW CHART FA501C MAIN SEQ SFC STEP 9 11/03/2008 1

No. 7-9 SLURRY TANK C SLWASHC 4/7 COMMENTS

Y
GA501C = STOP

N
OPEN (F)

XV525C

CLOSE (F)

XV524C

SET

SLURRY C FEED FL=OFF

SET

GA501C RUN CHECK=OFF S2SW531

STOP (F)

GA501C

N
GA501B RUN CHECK2 = ON

SET
GA501B RUN CHECK2=OFF

STOP (C)
GA501B

SET

FA501C GRADE = 0

SET
FA501C WASH FL=OFF
FA501C WASH TIMER=STOP
GA501C RUN CHECK=OFF

END
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 9 11/03/2008 1

No. 7-9 SLURRY TANK C SLWASHC 5/7 COMMENTS

SLWASHC

POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW =ON
N
N

Y
FEED BACK ERROR FEED BACK ERROR TAG :
XV524C
FB ERROR! XV525C
N CHECK OUTPUT!
XV518C
GA501C
Y
GD501C3=STOP

GB501C3 STOP
N

GA501B=STOP Y
AND
GA501B RUN CHECK2 =ON
GA501B STOP
N

N GA501C=STOP
AND
GA501C RUN CHECK=ON

GA501C STOP

STOP
SLWASHC SEQ

FA501C MAIN SEQ STOP

Y
GA501C RUN CHECK=ON

CLOSE
XV525C

WAIT
2 SEC

A
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 9 11/03/2008 1

No. 7-9 SLURRY TANK C SLWASHC 6/7 COMMENTS

FA501C WASH TIMER.BSTS=CTUP Y


OR
FA501C WASH TIMER.BSTS=STOP

PAUS

FA501C WASH TIMER

Y
GA501C = STOP

OPEN
XV525C

CLOSE
XV524C

WAIT
5 SEC

CONFIRM ACK
STOP SEQ FLOW CHART FA501C STOP SEQ SFC STEP 6 04/06/2008 2

No. 7-6 SLURRY TANK C SLWASHC 7/7 COMMENTS

SET
GA501C RUN CHECK=OFF

STOP
GA501C

N
S2SW531B2:GA501B RUN
GA501B RUN CHECK2 = ON
CHECK2
Y

SET
GA501B RUN CHECK2=OFF

STOP
GA501B

WAIT
B
GA501B = STOP

CLOSE
XV518C

WAIT
GA501C = STOP

WAIT
XV518C = CLOSE

SET
SLURRY C FEED FL = OFF

WAIT
5 SEC

WAIT (CLOSE)
XV525C

FA501C READY FOR CONFIRM ACK


WASH START UP (C)

END
FF501 MAIN SEQ SFC

1 DRYINIT

T1

2 DRYCHECK
T2

3 BEDMAKE 4 GFFEED1

T3

5 DRYING 6 GFFEED2

T4

7 BEDDISC

T8

REV. DATE NOTES PREP’D CHK’D APPR’D


0 Nov. 21, ’07 For B. E. D. W. Paisan
1 Mar. 12, ’08 For B. E. D. W. Paisan
2 Jun. 05, ’08 For B. E. D. K. Wasin
I-8 FF501
SEQUENCE NAME COMMENT SFC STEP

8.1 DRYINIT DRYER INITIAL 1

8.2 DRYCHECK DRYER CHECK 2

8.3 BEDMAKE DRYER BED MAKE 3

8.4 GFFEED1 DRYER FEED 1 4

8.5 DRYING DRYING 5

8.6 GFFEED2 DRYER FEED 2 6

8.7 BEDDISC BED DISCHARGE 7

8.8 WAIT ----------- 8


SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 1 05/06/2008 2

No. 8-1 DRYER DRYINIT 1/2 COMMENTS

DRYINIT

XV507A = OPEN
OR
XV507B = OPEN
OR
XV520A = OPEN
OR
XV520B = OPEN Y
OR
XV521A = OPEN
OR
XV521B = OPEN
OR FF501 VALVE
JF505A = RUN CONDITION NOT READY
OR
JF505B = RUN

MAIN SEQ STOP


N

JF501 = STOP
OR
JF503 = STOP
OR
JF504A = STOP
OR
JF504B = STOP
OR
JF504C = STOP
OR
JF504D = STOP
OR
GB501 = STOP
OR
Y
GB503 = STOP
OR
GA503 = STOP
OR JF505A RUN CHECK FL
GA703A = STOP JF505B RUN CHECK FL
AND INTERLOCK IS USED THIS FL
GA703B = STOP
OR
GA704A = STOP
AND
GA704B = STOP
N
OR FF501 EQUIPMENT NOT
GF501A = STOP READY
AND
GF501B =S TOP
OR MCFD2SVA :
LA504 = HI MC506A FD2 SV
MCFD2SVB :
MAIN SEQ STOP
N MC506B FD2 SV
M506ASV :
SET MC506A SV SET
M506BSV :
JF505A RUN CHECK FL = OFF S2SW581:JF505A RUN CHECK FL MC506B SV SET
JF505B RUN CHECK FL = OFF S2SW582:JF505B RUN CHECK FL
S2SW553:GF FEED1 RUN FL GF FEED1 RUN FL = OFF
GF FEED2 RUN FL = OFF
S2SW554:GF FEED2 RUN FL DRYING TROUBLE FL = OFF S2SW556:DRYING TROBLE FL

SET

MCFD2SVA = M506ASV
MCFD2SVB = M506BSV

DRYCHECK
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 1 12/03/2008 1

No. 8-1 DRYER DRYINIT 2/2 COMMENTS

DRYINIT

POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON

STOP
DRYER INITIAL SEQ

FF501 MAIN SEQ STOP

WAIT
2 SEC

FF501 READY FOR


INITIAL START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 2 12/03/2008 1

No. 8-2 DRYER DRYCHECK 1/3 COMMENTS

DRYCHECK

S2SW555:DRYER STOP FL DRYER STOP FL = ON


N FROM DRYER INTER-LOCK
DRYER STOP FL = OFF L1

Y DRYER NOT START


CONDITION

FF501 BED MAKE START (C) CONFIRM ACK


MAIN SEQ STOP

Y S2SW551:FF501 NO FL L2
FF501 NO FL = ON

DRYER NO ACTION
N
FLAG ON

WAIT

GRADE 0 MAIN SEQ STOP

N
PNEUMA.BSTS = END L3

Y
PNEUMA SEQ NOT END

MAIN SEQ STOP

SET1ST = FA9601B
AND
Y
FA9601BGRADE = GRADE B
OR
FA9601BGRADE = 0
GRADE :
PNEUMA.B_GRADE N GRADE NO.

SET1ST :
1ST SILO SELECT
FA9601BGRADE :
SET1ST = FA9601E SILO FA9601B GRADE
AND FA9601EGRADE :
Y
FA9601EGRADE = GRADE SILO FA9601E GRADE
OR
FA9601EGRADE = 0

A B
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 2 12/03/2008 1

No. 8-2 DRYER DRYCHECK 2/3 COMMENTS

A B

SILO GRADE MISS MATCH

MAIN SEQ STOP

SET

S2CO502.PV = MOISCBNO

WAIT

1 SEC

SET

S2CO502.AS = STR

SET

FC511.MODE = AUT FC511SV :


FC511.SV = FC511SV FC511 SV SET (70 M3/HR)

BEDMAKE
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 2 12/03/2008 1

No. 8-2 DRYER DRYCHECK 3/3 COMMENTS

DRYCHECK

POWER FAILURE
OR N
IA FAILURE
OR
EM.SW = ON

STOP
DRYER CHECK SEQ

FF501 MAIN SEQ STOP

WAIT

2 SEC

FF501 READY FOR


CHECK START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 3 05/06/2008 2

No. 8-3 DRYER BEDMAKE 1/6 COMMENTS

BEDMAKE

SET
T516_1MV :
TC516_1.MODE = MAN
TC516_1 INIT MV
TC516_1.MV = T516_1MV
TC513.MODE = MAN TC513MV :
TC513.MV = TC513MV TC513 INIT MV
TC702.MODE =MAN TC702MV :
TC702.MV = TC702MV TC702 INIT MV

WAIT MVDLYTM :
MVDLYTM SEC AUT CHANGE TIME

SET
TC516_1.SV = T516_1S1
TC516_1.MODE = AUT
TC513.MODE = AUT, CAS
TC702.MODE = AUT
T516_1BD :
TC516_1 PV SET
WAIT T516_1DV :
TC516_1 PV DEV
TC516_1.PV > T516_1BD - T516_1DV DRYHETTM
AND DRYHEATTM TC511BED :
TI511.PV > TI511BED - TI511DEV TC511 PV SET
AND TC511DEV :
TC702.PV > TC702HW-TC702DEV TC511 PV DEV
FF501 BED MAKE PV TC702HW :
Y UP TIME OVER TC702 PV SET
TC702DEV :
DRYER HEAT UP FINISH TC702 PV DEV

MAIN SEQ STOP


DRYHEATTM :
SET S2SW553:GF FEED1 RUN FL DRYER HEAT TM 20 MIN

GF FEED1 RUN FL = ON
GFFEED1

WAIT
DRYPDITM
PDI523.PV > P523BED P523BED :
PDI523 BED PRESS (320
mmH2O)
FF501 BED MAKE PDI
TIME OVER DRYPDITM :
DRYER PDI TM
H502DRY :
MAIN SEQ STOP HC502 DRYING MV

A
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 3 05/06/2008 2

No. 8-3 DRYER BEDMAKE 2/6 COMMENTS

PLEASE START
SCREEN SYSTEM GB504ATM
GA504ATM :
GA504A TM
S2SW590:GB504A RUN
CHECK
GB504A RUN FL = ON Y

GB504ATM
WAIT
GA504ATM
GB504A GA504A = RUN

GA504A START TIME


OVER

WAIT MAIN SEQ STOP


S2SW590:GB504A RUN CHECK
GB504A GA504B = RUN
JF506 = RUN SCREENTM
JF507 = RUN
SCREENTM :
FD502 = RUN
SCREEN TM
SCREEN SYSTEM
START TIME OVER

S2SW585:FD502 RUN CHECK FL


SET

FD502 RUN CHECK FL = ON


MAIN SEQ STOP

Y
PNEUMA.BSTS = END

N SET
GRADE(PNEUMA) = GRADE
N
DENSITE(PNEUMA) = DENSITE
PNEUMA.BSTS = END

START PNEUMA MAIN SEQ


PNEUMA SEQ

B
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 3 05/06/2008 2

No. 8-3 DRYER BEDMAKE 3/6 COMMENTS

SET
H502DRY :
HC502.MV = H502DRY HC502 DRYING MV

RUN (F)
JF505A

RUN (F)
JF505B

WAIT
2 SEC

SET
JF505A RUN CHECK FL = ON S2SW581:JF505A RUN CHECK FL
JF505B RUN CHECK FL = ON S2SW582:JF505B RUN CHECK FL

WAIT P503FIN :
ERBEDFIN TIME UP PDI523 FINSH PRESS (320-
PDI523.PV > P523FIN 410 mmH20)

Y FF501 BED MAKE


FINISH TIME OVER

MAIN SEQ STOP


SET

GF FEED1 RUN FL = OFF S2SW553:GF FEED1 RUN FL


GFFEED1
us in GFFEED1 RUN FISHIN
WAIT
wait until(S2WS553.PV==0)
WAIT GF FEED1 RUN FL=OFF
B (S2SW553:GF FEED1 RUN FL)
GFFEED1.BSTS = END

DRYING
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 3 05/06/2008 2

No. 8-3 DRYER BEDMAKE 4/6 COMMENTS

BEDMAKE

POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON
N

Y
DRYER STOP FL = ON
S2SW555
N DRYER STOP FLAG ON

GA501B = STOP AND SLURRY B FEED FL = ON S2SW518B:SLURRY


Y B FEED
AND FL
GA501C = STOP AND SLURRY C FEED FL = ON
S2SW518C:SLURRY B FEED FL
N FA501B AND FA501C FEED STOP

COMMON Y
JF501 = STOP

N JF501 STOP

S2SW585: FD502 RUN CHECK FL = ON


AND
GB504B = STOP
OR Y
COMMON JF506 = STOP
OR
JF507 = STOP
OR
FD502 = STOP

SCREEN CONDITION FAIL


N

Y
COMMON LA504 = HI

N LEVEL OF SCREEN HOPPER


HIGH

S2SW703A GA703A RUN CHECK FL = ON


AND
GA703A = STOP
Y
COMMON OR

S2SW703B GA703B RUN CHECK FL = ON


AND
GA703B = STOP

N GA703A/B STOP

C A B
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 3 05/06/2008 2

No. 8-3 DRYER BEDMAKE 5/6 COMMENTS

C A B

S2SW704A GA704A RUN CHECK FL = ON


AND
GA704A = STOP
Y
COMMON OR

S2SW704B GA704B RUN CHECK FL = ON


AND
GA704B = STOP

N GA704A/B STOP

GA504A = STOP Y
OR
GA504B = STOP

GA504A/B STOP

N FEED BACK ERROR TAG :


FEED BACK ERROR JF505B
JF505A
Y

FB ERROR! CHECK OUTPUT!

STOP
BEDMAKE SEQ

FF501 MAIN SEQ STOP

SET
JF505A RUN CHECK FL = OFF
S2SW581:JF505A RUN CHECK FL
JF505B RUN CHECK FL = OFF S2SW582:JF505B RUN CHECK FL
GF FEED1 RUN FL = OFF
FD502 RUN CHECK FL = OFF
S2SW553:GF FEED1 RUN FL
S2SW585:FD502 RUN CHECK FL

SET
TC516_1.MODE = MAN
TC516_1.MV = 0
TC513.MODE = MAN
TC513.MV = 0

STOP
JF505B
JF505A

D
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 3 05/06/2008 2

No. 8-3 DRYER BEDMAKE 6/6 COMMENTS

WAIT
JF505B = STOP
JF505A =STOP

SET
HC502.MV = 0

WAIT
2 SEC

WAIT
GF FEED1 SEQ FINISH S2SW557: GF FEED1 SEQ FINISH = OFF
OR
GF FEED1 STOP SEQ FINISH S2SW558: GF FEED1 SEQ FINISH = OFF

FF501 READY FOR BED MAKE


START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 4 12/03/2008 1

No. 8-4 DRYER GFFEED1 1/6 COMMENTS

GFFEED1

WAIT S2SW553:GF FEED1 RUN FL GF FEED1 RUN FL = ON BY


(DRYER HEAT UP BEDMAKE PAGE1
GF FEED1 RUN FL = ON
FINISH=ON)

GF501A = STOP Y
AND
GF501B = STOP
GF501A,B NOT READY
N

MAIN SEQ STOP

GF501A = RUN N
AND
GF501B = RUN

Y GF501A = RUN N
D: AND
GF501B = STOP

SET Y
GF501A = STOP N
E: AND
FC506A.MODE = MAN
FC506A.MV = FEEDMVIN GF501B = RUN FEEDMVIN :
FC506B.MODE = MAN FC506A,B INIT MV (3T/HR)
F: Y
FC506B.MV = FEEDMVIN

SET SET

OPEN (F) FC506A.MODE = MAN FC506B.MODE = MAN


FC506A.MV = FEEDMVIN FC506B.MV = FEEDMVIN
XV520A
XV520B

OPEN (F) OPEN (F)


WAIT XV520A XV520B
FEEDWSTM SEC
WAIT WAIT

FEEDWSTM SEC FEEDWSTM SEC FEEDWSTM :


CLOSE (F)
FEED LINE WASH TIME
XV520A
XV520B
CLOSE (F) CLOSE (F)
XV520A XV520B
OPEN (F)
XV507A
XV507B
OPEN (F) OPEN (F)
XV507A XV507B
SET
MC506A.SV = M506INT
MC506A.MODE = AUT SET SET
MC506B.SV = M506INT M506INT :
MC506A.SV = M506INT MC506B.SV = M506INT
MC506B.MODE = AUT MC506A,B INIT SV (3T/HR)
MC506A.MODE = AUT MC506B.MODE = AUT

SET
SET SET
FC506A.MODE = CAS
FC506B.MODE = CAS FC506A.MODE = CAS FC506B.MODE = CAS

A B C
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 4 06/06/2008 2

No. 8-4 DRYER GFFEED1 2/6 COMMENTS

A
repeat

GF501A = RUN N C

Y
N
MC506A.SV < MCFD1SVA MCFD1SVA :
MC506A FD1 SV
Y
SET
MC506A.SV = MC506A.SV + MCSVUP1
MC506A.MODE = AUT MCSVUP1 :
MC506A,B SV UP

WAIT
SVUPDLY1 SEC
SVUPDLY1 :
SV UP DELAY TIME

N
TC516_1.SV < T516_1S2

TC516_1SV2 :
Y
TC516_1 SV SET2 (55 C)
SET
TC516_1.SV = TC516_1.SV + T516_1RT
TC516_1.MODE = AUT T516_1RT :
TC516_1 SV RATIO

WAIT
SVUPDLY1 SEC

GF501B = RUN N B

Y
N MCFD1SVB :
MC506B.SV < MCFD1SVB MC506B FD1 SV

Y
SET
MC506B.SV = MC506B.SV + MCSVUP1
MC506B.MODE = AUT

WAIT
SVUPDLY1 SEC

N
TC516_1.SV < T516_1S2 T516_1S2 :
TC516_1 SV SET2
Y
SET
TC516_1.SV = TC516_1.SV + T516_1RT
TC516_1.MODE = AUT

WAIT
SVUPDLY1 SEC

MCFD1SVA :
MC506A.SV > MCFD1SVA MC506A FD1 SV
N AND
MC506B.SV > MCFD1SVB
AND MCFD1SVB :
TC516_1.SV > T516_1S2 MC506B FD1 SV

D
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 4 12/03/2008 1

No. 8-4 DRYER GFFEED1 3/6 COMMENTS

SET
MC506A.SV = MCFD1SVA
MC506A.MODE = AUT
MC506B.SV = MCFD1SVB
MC506B.MODE = AUT
TC516_1.SV = T516_1S2
TC516_1.MODE = AUT

WAIT
GF FEED1 RUN FL = OFF BY
GF FEED1 RUN FL = OFF BEDMAKE PAGE2

S2SW553:GF FEED1 RUN FL

END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 4 12/03/2008 1

No. 8-4 DRYER GFFEED1 4/6 COMMENTS

B
fp:2/6

N
MC506A.SV < MCFD1SVA MCFD1SVA :
MC506A FD1 SV

SET
MCSVUP1 :
MC506A.SV = MC506A.SV + MCSVUP1 MC506A,B SV UP
MC506A.MODE = AUT

WAIT
SVUPDLY1 :
SVUPDLY1 SEC SV UP DELAY TIME

N TC516_1SV2 :
TC516_1.SV < T516_1S2
TC516_1 SV SET2 (55 C)

SET
T516_1RT :
TC516_1.SV = TC516_1.SV + T516_1RT TC516_1 SV RATIO
TC516_1.MODE = AUT

WAIT
SVUPDLY1 SEC

MC506A.SV > MCFD1SVA MCFD1SVB :


N
AND MC506B FD1 SV
TC516_1.SV > T516_1S2
T516_1S2 :
Y TC516_1 SV SET2

SET
MC506A.SV = MCFD1SVA MCFD1SVA :
MC506A.MODE = AUT MC506A FD1 SV
TC516_1.SV = T516_1S2
TC516_1.MODE = AUT

WAIT

GF FEED1 RUN FL = OFF S2SW553:GF FEED1 RUN FL

END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 4 12/03/2008 1

No. 8-4 DRYER GFFEED1 5/6 COMMENTS

REPEAT

N
MC506B.SV < MCFD1SVB MCFD1SVB :
MC506B FD1 SV

SET
MCSVUP1 :
MC506B.SV = MC506B.SV + MCSVUP1 MC506A,B SV UP
MC506B.MODE = AUT

WAIT
SVUPDLY1 :
SVUPDLY1 SEC SV UP DELAY TIME

N TC516_1SV2 :
TC516_1.SV < T516_1S2
TC516_1 SV SET2 (55 C)

SET
T516_1RT :
TC516_1.SV = TC516_1.SV + T516_1RT TC516_1 SV RATIO
TC516_1.MODE = AUT

WAIT
SVUPDLY1 SEC

N MC506B.SV > MCFD1SVB MCFD1SVB :


UNTILL AND MC506B FD1 SV
TC516_1.SV > T516_1S2
T516_1S2 :
TC516_1 SV SET2
Y

SET
MCFD1SVB :
MC506B.SV = MCFD1SVB
MC506B FD1 SV
MC506B.MODE = AUT
TC516_1.SV = T516_1S2
TC516_1.MODE = AUT

WAIT

GF FEED1 RUN FL = OFF

END
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 4 12/03/2008 1

No. 8-4 DRYER GFFEED1 6/6 COMMENTS

GFFEED1

N
FEED BACK ERROR FEED BACK ERROR TAG :
XV507A
XV507B
Y XV520A
XV520B
XV521A
FB ERROR! CHECK OUTPUT! XV521B

STOP
GFFEED1 SEQ

SET
HC502.MV = 0

CLOSE
XV520A
XV520B

WAIT
2 SEC

CLOSE
XV507A
XV507B

WAIT (CLOSE)
XV507A
XV507B

DELAY
5 SEC

WAIT (CLOSE)
XV520A
XV520B

END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 5 06/06/2008 2

No. 8-5 DRYER DRYING 1/7 COMMENTS

DRYING

N
DRYING TROUBLE FL = ON TO:B
S2SW556:DRYING TROBLE FL
Y

GA501B = RUN N
OR
GA501C = RUN
FA501B AND FA501C
Y FEED STOP

MAIN SEQ STOP

N
PNEUMA.BSTS = RUN

PNEUMA SEQ NOT


Y START

SET S2SW556:DRYING TROBLE FL


DRYING TROUBLE FL = OFF MAIN SEQ STOP

C:

SET
T516_1MV :
TC516_1.MODE = MAN TC516_1 INIT MV
TC516_1.MV = T516_1MV TC513MV :
TC513.MODE = MAN TC513 INIT MV
TC513.MV = TC513MV

WAIT
MVDLYTM SEC

SET
TC516_1.SV = T516_1S2
TC516_1.MODE = AUT
TC513.MODE = CAS

GF501A = RUN N
AND
GF501B = RUN

Y GF501A = RUN
N
AND
GF501B = STOP

GF501A = STOP N
AND
GF501B = RUN

GF501A,B NOT READY

MAIN SEQ STOP

C D E F B
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 5 06/06/2008 2

No. 8-5 DRYER DRYING 2/7 COMMENTS

D E F B

SET SET SET


FC506A.MODE = MAN FEEDMVIN :
FC506A.MODE = MAN FC506B.MODE = MAN
FC506A.MV = FEEDMVIN FC506A,B INIT MV (3T/HR)
FC506A.MV = FEEDMVIN FC506B.MV = FEEDMVIN
FC506B.MODE = MAN
FC506B.MV = FEEDMVIN

OPEN (F) OPEN (F) OPEN (F)


XV520A XV520A XV520B
XV520B

WAIT WAIT WAIT FEEDWSTM*1000


FEEDWSTM :
FEEDWSTM SEC FEEDWSTM SEC FEEDWSTM SEC FEED LINE WASH TIME

CLOSE (F) CLOSE (F) CLOSE (F)


XV520A XV520A XV520B
XV520B

OPEN (F) OPEN (F) OPEN (F)


XV507A XV507A XV507B
XV507B

SET SET SET


FC506A.MODE = CAS FC506A.MODE = CAS FC506B.MODE = CAS
FC506B.MODE = CAS TC516_1.MODE = AUT TC516_1.MODE = AUT H502DRY : 5.1 %
TC516_1.MODE = AUT TC513.MODE = CAS TC513.MODE = CAS HC502 DRYING MV
TC513.MODE = CAS HC502.MV = H502DRY HC502.MV = H502DRY
HC502.MV = H502DRY
X

RUN (F)
JF505A

RUN (F)
JF505B

WAIT
2 SEC

SET
S2SW581:JF505A RUN CHECK FL
JF505A RUN CHECK FL = ON
JF505B RUN CHECK FL = ON S2SW582:JF505B RUN CHECK FL

WAIT
5 SEC

From B:

WAIT
GFFEED2.BSTS=RUN
OR
GFFEED2.BSTS=END
"STOP"

G
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 5 12/03/2008 1

No. 8-5 DRYER DRYING 3/7 COMMENTS

J06 L:122

WAIT
GA501B = STOP AND GA501C =STOP SIGNAL
OR BEDSTRSG : ON
BEDSTRSG
S2SW552:BED DIS START FL BED DIS. START FL = ON FROM FA501A SLWASHA
OR FROM FA501B SLWASHB
GFFEED2.BSTS = RUN AND
DIFINSET :
DI506A.PV < DIFINSET AND
DI506A,B FIN SET
DI506B.PV < DIFINSET

GFFEED2.BSTS = RUN AND


Y
DI506A.PV < DIFINSET AND
DI506B.PV < DIFINSET

WAIT N
delay 5000
5 SEC
Y S2SW552:BED DIS START FL
BED DIS. START FL = ON

N
GFFEED2.BSTS = RUN
N AND
DI506A.PV < DIFINSET
AND CLOSE (F)
DI506B.PV < DIFINSET
XV507A
Y XV507B

Y SET
GFFEED2.BSTS =
TC516_1.MODE = MAN
END
"STOP" TC516_1.MV = 0
TC513.MODE = MAN
N TC513.MV = 0
S2SW561:GF FEED2 END FL

GF FEED2 END FF501


= ON GFFEED2 SEQ SET
JF505A RUN CHECK FL = OFF
S2SW561.PV=0
JF505B RUN CHECK FL = OFF

WAIT

GFFEED2.BSTS = END
STOP
S2SW561.PV=0 JF505A
JF505B

SET
HC502.MV = 0

FA501B AND FA501C


FEED STOP
to P: 1/7
C

WAIT
GA501B = RUN
OR
GA501C = RUN

H
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 5 12/03/2008 1

No. 8-5 DRYER DRYING 4/7 COMMENTS

Y
GFFEED2.BSTS = END

N
S2SW561:GF FEED2 END FL

GF FEED2 END FL FF501


= ON GF FEED2 SEQ

WAIT

GFFEED2.BSTS = END

WAIT

FA501B.GRADE <> GRADE OR FA501B WASH FL = OFF S2SW502B:FA501B WASH FL


AND
FA501C.GRADE <> GRADE OR FA501C WASH FL = OFF S2SW502C:FA501C WASH FL

SET

BED DIS START FL = OFF S2SW552

CLOSE

XV507A
XV507B

%%.nn5=2

BEDDISC
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 5 06/06/2005 2

No. 8-5 DRYER DRYING 5/7 COMMENTS

DRYING

POWER FAILURE Y
OR
IA FAILURE
OR
EM.SW = ON

Y
S2SW555 DRYER STOP FL = ON

N DRYER STOP FLAG ON

Y
AI501 >= AI502HH

N AI502 MOISTURE H.HIGH

AI502HH :
S2SW552 BED DIS START FL = ON AI 502 HH SET
AND Y
SLURRY B FEED FL = ON AND GA501B = STOP
OR
SLURRY C FEED FL = ON AND GA501C = STOP

FA501B AND FA501C FEED STOP


N

Y
COMMON JF501 = STOP

N JF501 STOP

FD502 RUN CHECK FL = ON


AND
GB504B = STOP
OR Y
COMMON JF506 = STOP
OR
JF507 = STOP
OR
FD502 = STOP
SCREEN CONDITION FAIL
N

Y
COMMON LA504 = HI

N LEVEL OF SCREEN HOPPER


HIGH

GA703A RUN CHECK FL = ON


AND
GA703A = STOP

COMMON OR Y

GA703B RUN CHECK FL = ON


AND
GA703B = STOP

GA703A/B STOP

C A B
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 5 06/06/2008 2

No. 8-5 DRYER DRYING 6/7 COMMENTS

C A B

GA704A RUN CHECK FL = ON


AND
GA704A = STOP
Y
COMMON OR

GA704B RUN CHECK FL = ON


AND
GA704B = STOP

N GA704A/B STOP

GA504A = STOP Y
COMMON OR
GA504B = STOP

N GA504A/B STOP
FEED BACK ERROR TAG :
N XV507A
XV507B
FEED BACK ERROR XV520A
XV520B
JF505B
Y JF505A

FB ERROR! CHECK OUTPUT!

STOP
DRYING SEQ

FF501 MAIN SEQ STOP

SET

JF505A RUN CHECK FL = OFF


JF505B RUN CHECK FL = OFF
GF FEED2 RUN FL = OFF S2SW554:GF FEED2 RUN FL
DRYING TROUBLE FL = ON S2SW556:DRYING TROBLE FL

SET
TC516_1.MODE = MAN
TC516_1.MV = 0
TC513.MODE = MAN
TC513.MV = 0

CONFIRM ACK
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 5 06/06/2008 2

No. 8-5 DRYER DRYING 7/7 COMMENTS

CLOSE
XV520A
XV520B

WAIT
2 SEC

CLOSE

XV507A
XV507B

STOP
JF505B
JF505A

SET
HC502.MV = 0

WAIT
5 SEC

WAIT
XV507A = CLOSE
XV507B = CLOSE
XV520A = CLOSE
XV520B = CLOSE
JF505B = STOP
JF505A = STOP

WAIT
GFFEED2.BSTS=END wait until (GFFEED2.BSTS <> "RUN"
OR
GF FEED2 STOP.BSTS=END

FF501 READY FOR DRYING


START UP (C) CONFIRM ACK

END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2

No. 8-6 DRYER GFFEED2 4/7 COMMENTS

GFFEED2

SET
DUMYSVA = MC506A.SV
DUMYSVB = MC506B.SV

FP: 6/7

SET
GF FEED2 RUN FL = ON
S2SW554:GF FEED2 RUN
FL

WAIT MCFD2SVA :
MC506A FD2 SV
DUMYSVA MCFD2SVA AND GF501A = RUN MCFD2SVB :
SIGNAL MC506B FD2 SV
OR
GF FEED2 END
DUMYSVB MCFD2SVB AND GF501B = RUN
FEED2END :
OR
FROM FF501 DRYING
GF FEED2 END FL = ON
(GFFEED2 END FL = ON)
S2SW561:GF FEED2 END FL
DRYING P3/7 SET ON

Y
GF FEED2 END FL = ON S2SW561:GF FEED2 END FL To A
P:6/7

GF501A = RUN N
AND
GF501B = RUN

Y GF501A = RUN N
AND
GF501B = STOP

F B C D A
To P:6/7
SIGNAL "GFFEEDA"
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2

No. 8-6 DRYER GFFEED2 2/7 COMMENTS

GF501A = RUN N D

Y <> IF (%%.DUMYSVA<>%%.MCFD2SVA)
N DUMYSVA = MCFD2SVA MCFD2SVA :
Y
MC506A FEED2 SV
Y N

N
MC506A.SV > MCFD2SVA

SET SET MCSVDOWN :


MC506A,B SV DOWN
MC506A.SV = MC506A.SV - MCSVDOWN MC506A.SV = MC506A.SV + MCSVUP2
MC506A.MODE = AUT MC506A.MODE = AUT MCSVUP2 :
MC506A,B SV UP2

WAIT WAIT
SVCHGDLY :
SVCHGDLY SEC SVCHGDLY SEC
SV CHANGE DELAY TIME

N N
MC506A.SV < MCFD2SVA MC506A.SV > MCFD2SVA

Y Y

SET

MC506A.SV = MCFD2SVA
DUMYSVA = MCFD2SVA

F
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2

No. 8-6 DRYER GFFEED2 3/7 COMMENTS

GF501B = RUN N C JF A RUN

Y MCFD2SVB :
MC506B FEED2 SV
DUMYSVB = MCFD2SVB

N
MC506B.SV > MCFD2SVB

SET SET
MCSVDOWN :
MC506B.SV = MC506B.SV - MCSVDOWN MC506B.SV = MC506B.SV + MCSVUP2 MC506A,B SV DOWN
MC506B.MODE = AUT MC506B.MODE = AUT
MCSVUP2 :
MC506A,B SV UP2
WAIT WAIT
SVCHGDLY SEC SVCHGDLY SEC

N N
MC506B.SV < MCFD2SVB MC506B.SV > MCFD2SVB

Y Y

SET

MC506B.SV = MCFD2SVB
DUMYSVB = MCFD2SVB

E
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2

No. 8-6 DRYER GFFEED2 4/7 COMMENTS

Y MCFD2SVA :
DUMYSVA = MCFD2SVA MC506A FEED2 SV

N
MC506A.SV > MCFD2SVA

Y
MCSVDOWN :
MC506A,B SV DOWN

SET SET
MC506A.SV = MC506A.SV - MCSVDOWN MC506A.SV = MC506A.SV + MCSVUP2 MCSVUP2 :
MC506A.MODE = AUT MC506A.MODE = AUT MC506A,B SV UP2

WAIT WAIT SVCHGDLY :


SV CHANGE DELAY TIME
SVCHGDLY SEC SVCHGDLY SEC

N N
MC506A.SV < MCFD2SVA MC506A.SV > MCFD2SVA

Y Y

SET

MC506A.SV = MCFD2SVA
DUMYSVA = MCFD2SVA

E
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2

No. 8-6 DRYER GFFEED2 5/7 COMMENTS

Y MCFD2SVA :
DUMYSVB = MCFD2SVB MC506A FEED2 SV

N
MC506B.SV > MCFD2SVB

Y
MCSVDOWN :
MC506A,B SV DOWN

SET SET
MC506B.SV = MC506B.SV - MCSVDOWN MC506B.SV = MC506B.SV + MCSVUP2 MCSVUP2 :
MC506B.MODE = AUT MC506B.MODE = AUT MC506A,B SV UP2

WAIT WAIT SVCHGDLY :


SV CHANGE DELAY TIME
SVCHGDLY SEC SVCHGDLY SEC

N N
MC506B.SV < MCFD2SVB MC506B.SV > MCFD2SVB

Y Y

SET

MC506B.SV = MCFD2SVB
DUMYSVB = MCFD2SVB

E
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 6 06/06/2008 2

No. 8-6 DRYER GFFEED2 6/7 COMMENTS

FP:1/7

E A

SIGNAL
GF FEED2 END
FP:1/7 FEED2 END :
N
GF FEED2 END FL = ON FROM FF501 DRYING
F
Y
S2SW561:GF FEED2 END FL

SET

GF FEED2 END = OFF

WAIT
2 SEC

SET
MC506A.MODE = MAN
MC506B.MODE = MAN MCMVSET :
MC506A.MV = MCMVSET MC506A,B MV SET
MC506B.MV = MCMVSET

BEDDISC
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 6 06/06/2008 2

No. 8-6 DRYER GFFEED2 7/7 COMMENTS

No need
GFFEED2

WAIT

FF501 MAIN SEQ.BSTS = STOP

STOP
GFFEED2 SEQ

END
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 7 06/06/2008 2

No. 8-7 DRYER BEDDISC 1/4 COMMENTS

BEDDISC

PNEUMA.BSTS = END Y
AND
PNEUMA END FL = ON S2SW603:PNEUMA END
FL
N

N
PNEUMA.BSTS = RUN

Y
PNEUMA SEQ NOT
START

CLOSE (F)
XV507A
XV507B MAIN SEQ STOP

SET

HC502.MV = H502DRY

RUN (F)
JF505B
JF505B

RUN (F)
JF505A

WAIT
2 SEC

SET
JF505B RUN CHECK FL = ON S2SW582:JF505b RUN
JF505A RUN CHECK FL = ON CHECK FL
S2SW581:JF505A RUN
CHECK FL

SET
TC516_1.MODE = MAN
TC516_1.MV = 0
TC513.MODE = MAN
TC513.MV = 0

A B
SEQ FLOW CHART FF501 MAIN SEQ SFC STEP 7 06/06/2008 2

No. 8-7 DRYER BEDDISC 2/4 COMMENTS

B A

PLS CHECK ACTUAL


OPERATE
WAIT
P511DISF :
PC511 < P511DISF PI511 DIS FINISH PRESS.
AND P515DISF :
PI515 < P515DISF PI515 DIS FINISH PRESS.

BEDDISTM:
WAIT
BED DISCHARGE WAITING
BEDDISTM SEC TIME

PNEUMA
PNEUMA END FL = ON
PNEUMA SEQ
S2SW603:PNEUMA END
FL
Where use in pnuema phase

WAIT

PNEUMA.BSTS = END

SET
JF505B RUN CHECK FL = OFF S2SW582:JF505b RUN CHECK
JF505A RUN CHECK FL = OFF S2SW581:JF505A RUN
FL
S2SW585 FD502 RUN CHECK FL = OFF CHECK FL

STOP (F)
JF505B
JF505A

FF501 BED DISCHARGE


FINISH (C)

SET

HC502.MV = 0

SET

GRADE = 0

END
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 7 06/06/2008 2

No. 8-7 DRYER BEDDIDC 3/4 COMMENTS

BEDDISC

POWER FAILURE
OR Y
IA FAILURE
OR
EM.SW = ON

Y
DRYER STOP FL = ON
S2SW551
N DRYER STOP FLAG ON

Y
COMMON JF501 = STOP

N JF501 STOP

FD502 RUN CHECK FL = ON S2SW585:FD502 RUN CHECK FL


AND
GB504B = STOP
OR Y
COMMON JF506 = STOP
OR
JF507 = STOP
OR
FD502 = STOP

SCREEN CONDITION FAIL


N

COMMON Y
LA504 = HI

N LEVEL OF SCREEN HOPPER


HIGH

GA703A RUN CHECK FL = ON


AND
GA703A = STOP
Y
COMMON OR

GA703B RUN CHECK FL = ON


AND
GA703B = STOP

N GA703A/B STOP

C A B
STOP SEQ FLOW CHART FF501 STOP SEQ SFC STEP 7 06/06/2008 2

No. 8-7 DRYER BEDDIDC 4/4 COMMENTS

C A B

GA704A RUN CHECK FL = ON


AND
GA704A = STOP
Y
COMMON OR

GA704B RUN CHECK FL = ON


AND
GA704A/B STOP
GA704B = STOP

Y
GA504A = STOP
COMMON OR
GA504B = STOP
GA504A/B STOP
N

FEED BACK ERROR

FEED BACK ERROR TAG :


N XV507A
FB ERROR! CHECK OUTPUT! XV507B
XV520A
XV520B
JF505B
STOP JF505A
BEDDISC SEQ

FF501 MAIN SEQ STOP

SET
JF505A RUN CHECK FL = OFF S2SW582:JF505b RUN CHECK
JF505B RUN CHECK FL = OFF S2SW581:JF505A RUN
FL
CHECK FL
STOP
JF505A
JF505B

SET
HC502.MV = 0

WAIT
5 SEC

WAIT
XV507A = CLOSE
XV507B = CLOSE
XV520A = CLOSE
XV520B = CLOSE
JF505A = STOP
JF505B = STOP

FF501 READY FOR BED


DISCHARGE START UP (C) CONFIRM ACK

END
ALL SEQ STOP RUN
COMMENTS

CASE1 : CP POWER FAILURE


OR GEN POWER FAlL
OR 2 OF 3 GEN HEAVY FAlL

< POWER FALIURE FL = ON


> SlSwsOl

CASE2 : VCB NT201B TRIP

a START

EM BUS POWER FAIL FL = OFF S1 SW902


VCB NT201B TRIP FL = ON S1 SW904

I
SET

ALL SEQ STOP UBSC


=START

CASE3 : EMERGENCY SWITCH


START

Y
SET
POWER FAlL FLAG SET
COMMENTS

EM BUS POWER FAlL

0 START

POWERFAILI = ON
POWERFAILZ = ON

c.
SET

EM BUS POWER FAIL FL = ON ~

VCB-LSB TRIP

w START

1 SET

EM BUS POWER FAIL FL = ON ~


1
POWER FAlL MAlN START
COMMENTS

POWER FAlL DETECT MAlN SEQ AUTO START

START

l_rl
EM BUS POWER FAIL FL = ON S1S W 0 2
POWER FAILURE FL = OFF S1SWO1

POWER FAIL SEQ AUT START FL = ON S1SW905

ALL SEQ STOP MODE = AUT


IA FAIL
1 TYPE (T) 111 COMMENTS

IA FAILURE

I::: P1904.PV LAIR LO SET > S1 RL9OI X O I

IA-FAIL MODE = AUT

CSET

IA-FAIL SIGNAL = ON

1SET

IA-FAIL

*SET

ALL SEQ STOP MODE = AUT

CSET

ALL SEQ STOP UBSC


=START
EMERGENCY SWITCH
COMMENTS

POWER FAIL DETECT MAIN SEQ AUTO START

START

l_rl

ALL SEQ STOP MODE = AUT


GA204AB FLUSHING
COMMENTS

GA204NB FLUSHING INTERLOCK

v START

Q START

I GA204A = RUN

GA204B MODE = AUT ~ GA204A MODE = AUT ~


GA204B = START GA204A = START

I GA204A = STOP
FA4011402 INTERLOCK
COMMENTS

FA401 LEVEL INTERLOCK

GA401 = STOP
::::)
%GS04101.PV

1 SET 1
LC401 MODE = MAN
MV=O

LC401 MODE = AUT

FA402 LEVEL INTERLOCK

GA402 = STOP

LC402 MODE = MAN


MV=O

< GA402= RUN )%GS04102.PV

LC402 MODE = AUT


SLURRY ROUTE SELECT
TYPE (T) 111 COMMENTS

A TO B SELECT

SLURRY A TO B FLAG = ON > S2SW511

SLURRY A TO C FLAG
= OFF

A TO C SELECT

SLURRY A TO C FLAG = ON S2SW512

1 SET
SLURRY A TO B
FLAG=OFF ~
1
DA501 STEAM LlNE WASH
TYPE (T) COMMENTS

DA501 STEAM LlNE WASH

XV513 1 = OPEN
XV513-2 = OPEN
XV513-3 = OPEN
XV513-4 = OPEN

XV514 MODE = AUT XV513 1 = CLOSE


XV513-2 = CLOSE
XV513-3 = CLOSE
XV513-4 = CLOSE

1 SET 1

1 START 1

DA501 STEAM WASH TIME BSTS = CTUP > S2TM581


VINAL2 SLURRY TANK AGITATOR CHECK
TYPE (T) 1/ I COMMENTS

!
I,iSTART

(ILI5OIA.PV 5 H l SET ')


9 START

GD501A1 MODE = AUT


GD501A2 MODE = AUT ~ 1 SET 1

GD501A1 = RUN GD501A1 = STOP


GD501A2 = RUN GD501A2 = STOP

Q START

9 START

< L1501B.PV H
II SET
:.> S2RL501 .X05 < LI501B.PV ILOW SET

1 SET 1 1 SET 1
GD501B1 MODE = AUT GD501B1 MODE = AUT
GD501B2 MODE = AUT GD501B2 MODE = AUT

GD501B1 = RUN
GD5OlB2. RUN ~ 1 SET
GD501B1 = STOP
GD501B2 = STOP
1

9 START

v START

c5 L1501C.PV .c HI SET S2RL501 .X07 ( LI5OIA.PV 5 LOWSET

GD501C1 = RUN
GD5OlC2 = RUN
S2LB504
EA501 PW FLUSHING
TYPE (T) COMMENTS

EA501 PW FLUSING OUTLET DA501 EA501 PW FLUSING INLET DA501

:
i START
0 START

XV528 MODE = AUT

9
1 START 1 START

OUTLET PW FLUSHING TlME S2TM582 INLET PW FLUSHING TIME S2TM583

C C
OUTLET PW FLUSING TIME BSTS = CTUP INLET PW FLUSING TIME BSTS = CTUP

S2TM582 S2TM583

CAN'T STOP
STEAM CUT WAlT INTERLOCK
TYPE (T) COMMENTS

STEAM CUT WAlT

DAFEED TROBLE FL = ON S2SW506 < DAFEED TROBLE FL = OFF


>
L

~
START

STEAM CUT TM

< STEAM CUT TM BSTS = CTUP > S2TM590

XV513 1 = CLOSE
XV513-2 = CLOSE
XV513-3 = CLOSE
XV513-4 = CLOSE

CAN'T STOP
VINAL2 FA501A SLURRY RETURN LINE WASH
TYPE (T) 111 COMMENTS

FA501A SLURRY REUTRN LlNE WASH

XV502H = OPEN

XV531 MODE = AUT

C
START

FA501A SL RETURN WASH TM S2TM584

FA501 SL RETURN WASH


BSTS = CTUP

XV531 MODE = MAN

L XV531 = CLOSE
S2LB509
FA501C RECEIVE LINE WASH
TYPE (T) COMMENTS

i START

XV501H = OPEN
ZL0501C = OPEN

XV501H = CLOSE
ZL0501C = OPEN

XV516 MODE = AUT

CSTART

FA501C RECEIVE WASH TM S2TM585

FA501C RECEIVE WASH TM BSTS = CTUP > S2TM585

1 SET

XV5I 6 MODE = MAN ~


1

XV516 = CLOSE
FA501 B/C FEED LlNE WASH
COMMENTS

FA501 B FEED LINE WASH FA501C FEED LINE WASH

<: GA501B= RUN


> r GASOIC = RUN

GASOIB = STOP
< GASOIC = STOP
>

XV524B = OPEN
XV525B=OPEN ~ XV524C = OPEN
XV525C= OPEN ~
1 START 1 1 START 1
7 GA501B LlNE WASH TM
S2TM586 7 GA501C LlNE WASH TM
S2TM587

GA501B LlNE WASH


TM BSTS = CTUP > S2TM586
(I GA501C LlNE WASH
TM BSTS = CTUP S2TM587

XV525B MODE = AUT XV525C MODE = AUT

XV525B = CLOSE XV525C = CLOSE


FA501 B/C SERAT STEAM CON
COMMENTS

FA501 B AERATION STEAM CONTROL FA501 B AERATION STEAM CONTROL

Q START

FA501B AERATION FL = ON
FA501B STEAM FL = ON
GA505 = RUN
L1501B = AERATDT S2RL503.XOI
x START

FA501B AERATION FL = ON
FA501B STEAM FL = ON
GA505 = RUN
L1501B = AERATDT
S2SW517C
S2SW519C
S2R L503.XO2
F1502 = AERATDT S2R L503.XO3 F1502 = AERATDT S2R L503.XO3

F XV516B MODE = AUT XV516C MODE = AUT

1 SET 1
AERATDT.ACT
TC501B.SV = TCSET

1 TC501B MODE = AUT 1 1 TC501C MODE =AUT 1


1 START 1 START
S2TM591

AERATION TIMER
BSTS = CTUP > S2TM591
( AERATION TIMER
BSTS = CTUP \ S2TM591

XV516B MODE = AUT XV516C MODE = AUT

XV516C = CLOSE ~
1 TC501B MODE = MAN 1 1 TC501C MODE = MAN 1
FA501NB/C PW WASH
COMMENTS

XV518A MODE =AUT

XSV518A = CLOSE

0 START

XV518B MODE =AUT

C
SET

XV518B = CLOSE

w START

XV518C MODE = AUT ~


XV518C= CLOSE ~
GF501NB FEED VALVE INTL
COMMENTS

GF501A FEED VALVE INTERLOCK

Q START

Q START

6 GF501A = STOP

XV507A MODE = AUT

GF501ASTP = STOP XV507A = CLOSE

GF501B FEED VALVE INTERLOCK

v START START

GF501B = STOP

GF501BSTP MODE =
liUT ~ XV507B MODE = AUT

GF501BSTP = STOP XV507B = CLOSE


TPC VlNA L-2 1
COMMENTS

GF501A FEED LlNE WASH AND FEED LlNE PW FLUSHING

'
I START

XV507A = OPEN

XV521A = OPEN
XV52OA= CLOSE ~
A XV507A = CLOSE

FC506A MODE = MAN

.- XV521A= CLOSE
XV520A=OPEN

START

WASH TIMER

WASH TIME BSTS = CTUP


~
S2TM541

>S2TM541

1 SET

XV52OA MODE = AUT ~


1

XV520A = CLOSE
TPC VlNA L-2 1
COMMENTS

GF501B FEED LlNE WASH AND FEED LlNE PW FLUSHING

'
I START

XV507B = OPEN

XV521B = OPEN
XV52OB=CLOSE ~
A XV507B = CLOSE

FC506B MODE = MAN

.- XV521B = CLOSE
XV520B = OPEN

START

WASH TIMER

WASH TIME BSTS = CTUP


S2TM542

>S2TM542

1 SET

XV52OB MODE = AUT ~


1

XV520B = CLOSE
JF505 INTERLOCK
COMMENTS

HC502 INTERLOCK

9 START

( HC502 MY 5JF505 STOP SET '.> S2RL506.XOI

JF505A = STOP
JF505B = STOP

JF505NB INTERLOCK

v START

I JF505A = STOP

JF505B MODE = AUT

JF505B = STOP
DRYER
COMMENTS

START

l_il

GB501 = STOP
GB503 = STOP
JF501 = STOP
JF503 = STOP

JF505B = STOP
AND

F1517 = LL

1 SET 1
TIC516 1 MODE = MAN
TC513MODE = MAN
JF505A MODE = AUT
JF505B MODE = AUT
XV507A MODE =AUT
XV507B MODE = AUT

1 SET 1
TIC516 1 MV=O
TC513MV = 0
JF505A = STOP
JF505B = STOP
XV507A = CLOSE
XV507B = CLOSE

1 SET 1
DRYER STOP FL = ON
GA501 B/C AMP CHECK
COMMENTS

GA501B AMP CHECK

c5 GA501B = RUN

GA501B MODE =AUT

GA501B = STOP

GA501C AMP CHECK

( GA5OIC = RUN
:>

GA501C MODE =AUT

GA501C = STOP
F1517 FLOW ALARM
COMMENTS

F1517 ALARM LO

Fl517 FLOW LOW %OGOO05.PV

F1517 ALARM LL

9 START

Fl5I7 FLOW LL %OG0006.PV


S2LB801
GB801lGB802 LEQ LlNE
TYPE (T) COMMENTS

LEQ LlNE INTERLOCK

:
i START

A
GB801 = RUN
6
GB801 = STOP

SET 1

MEQ LlNE INTERLOCK

:
i START

e GB802 = STOP
S2LB801
VINAL2 GA8011802 GB801/802 INTERLOCK
TYPE (T) COMMENTS

GA801/GB801 INTERLOCK

GAS01 = STOP
GB801 = STOP

LC801 MODE = MAN


MV=O

GA802IGB802 lNTERLOCK

(_I
START

GAS02 = STOP
GB802 = STOP

LC802 MODE = MAN


MV= 0
UTILITY TROUBLE INTL
TYPE (T) COMMENTS

v START

ITiSTART

ITi
START

66I GA9320A = STOP GA9320B = STOP GA9320C = STOP

1 ANN 1 1 ANN 1 1 ANN 1


GA9320A = STOP %AN0902 GA932OB = STOP %AN0903 GA932OC= STOP %AN0904

GA9320ASTPMODE GA9320BSTP MODE GA932OCSTP MODE


=AUT =AUT =AUT

9 START

9 START

(i: GA932OD= STOP > cb GA9320E = STOP

GA932OD= STOP %AN0905 GA9320E = STOP %AN0906

1
SET

GA932ODSTP MODE GA932OESTP MODE


=AUT =AUT
VINAL2

PUSH BUTTON SIGNAL HOLD


PUSH BUTTON SIGNAL HOLD
S2LB9601

TYPE (T) --,


COMMENTS

XV9602BPBO = ON XV9602BPBC = ON

1
XV9602BO FL = ON
XV9602BC FL = OFF
I
XV9602BO FL = OFF
~ 2 ~ ~ 9 6 XV9602BC
s2SW9602B0
0 2 ~ FL~ = ON
S2SW9602BO
S2SW9602BC

SET SET

XV9601EO FL = ON XV9601EO FL = OFF S2SW9601 EO


XV9601EC FL = ON
~ 2 ~ ~EC6 0 1

SET I
XV9603EO FL = ON S2SW9603EO XV9603EO FL = OFF S2SW9603E0
XV9603EC FL = OFF ~ 2 ~ ~ 9 6 XV9603EC
0 3 ~ FL~ = ON S2SW9603EC
SILO BOTTOM VALVE INTL
COMMENTS

XV9602B INTERLOCK

C START

CY
SET

1 XV9602E MODE = AUT 1


tSET

XV9601E INTERLOCK

1 XV9602E MODE = AUT 1


tSET

XV9602E INTERLOCK

a START

t'
SET

1 XV9602B MODE =AUT 1


t
SET
SILO INTERLOCK
1 TYPE(T) 112 1 COMMENTS

XV9602B OPENICLOSE

.
XV9602B = OPEN S2SW9602BO

2SET

1 XV9602BO MODE = AUT 1 XV9602B MODE = AUT

A!
SET

XV9602B = CLOSE

XV9602BO FL = OFF S2Sw602BO

XV9601E OPENICLOSE

XV9601EC FL = ON S2SW9601EC
XV9601E = OPEN S 2 S W 6 0 1EO XV9601E = CLOSE

AT
SET

1 XV9601EO MODE = AUT 1 XV9601E MODE = AUT

A!
SET 1 SET 1
XV9601EC = OPEN
XV9601E = CLOSE

? XV9601EO FL = OFF S 2 S w 6 0 1 EO
.
SILO INTERLOCK
COMMENTS

XV9602E OPENICLOSE

XV9602EO FL = ON
XV9602E = OPEN )s2sW9602~0
v START

xSET

1 XV9602EO MODE = AUT 1 XV9602EC MODE = AUT


XV9602E MODE = AUT

t
SET
XV9602EC = OPEN
XV9602E = CLOSE

F XV9602EO FL = OFF S2SW9602EO

XV9603E OPENICLOSE

I
START

,
S2SW9603EO <
4 '-:)
XV9603EC FL = ON
XV9603E = CLOSE S2SW603EC

SET

1 XV9603EO MODE = AUT 1 XV9603E MODE = AUT

t
SET 1 SET 1
XV9603EC = OPEN
XV9603E = CLOSE

? XV9603EO FL = OFF S2SW9603EO


S2LB9604 07/06/2008
VI NAL2 SILO LEVEL ALARM DELAY
TYPE (T) 1/ I COMMENTS

SlLO LEVEL ALARM HI

9 <x
START START

LA96OlBl= HI
LA9601BI = OFF

1 LA9601B MODE = 01s 1


1 LA9601B MODE =AUT 1

START

LA9602BI= HI
LA9602BI= OFF

1 LA9602B MODE = 01s 1


1 LA9602B MODE =AUT 1

a
START

E START

LA96OlEl= HI
LA9601EI= OFF

1 LA9601E MODE = 01s 1


1 LA9601E MODE =AUT 1

You might also like