Station: NTPC Simhadri BHEL Ref No. PS - DC - 186 - 5 15!

NTPC Ref No. S"# $ 1 $ TS $ 1 $ 15!

Sheet 1 of 8
P%ant &rea: B'"LER ( T)RB"NE
Te*tin+ S,hed-%e: PR'CED)RE .'R C'##"SS"'N"N/ '. &)0"L"&R1 C''L"N/
2&TER S1STE#
SL. N'. L"ST '. C'NTENTS
PL&NT DET&"LS
'B3ECT"4ES
PR'P'S&LS
SER4"CES RE5)"RED
S&.ET1 PREC&)T"'NS
E#ER/ENC1 PR'CED)RES
ST&TE '. THE PL&NT
#ETH'D
C'#PLET"'N CR"TER"&
&PPEND"CES
a6 DR&2"N/
76 L'/ SHEETS
1.
8.
!.
9.
5.
6.
:.
8.
;.
1.
Si+nat-re*
NTPC BHEL
Station: NTPC Simhadri BHEL Ref No. PS - DC - 186 - 5 15!
NTPC Ref No. S"# $ 1 $ TS $ 1 $ 15!
Sheet 8 of 8
P%ant &rea: B'"LER ( T)RB"NE
Te*tin+ S,hed-%e: PR'CED)RE .'R C'##"SS"'N"N/ '. &)0"L"&R1 C''L"N/
2&TER S1STE#
1. PL&NT DET&"LS ST&T)S
The system consists of the following equipments and connected pipe lines and
items.
1.1 Pipe line (Suction) from main Sea-cooling water line to Secondary AC
Pumps.
1.! " #os. of Secondary AC Pumps (" $ %&')
1." ! #os. of Self cleaning filters (! $ 1&&')
1.( Primary circuit of Plate type )eat *$changer (" $ %&')
1.% 1 #o. flow element
1.+ )eat *$changers of ,acuum Pump.
1.- Pipe line (.eturn) from the a/o0e /ac1 to main Sea-cooling water system.
1.2 3or Technical Specification of the following equipments4 0i5
,acuum Pump )*
Self Cleaning 3ilter
3low *lement
Plate )eat *$changer4 refer to the
enclosed drawing no. P* 6 78 6 12+ 1+% 6 &1&1 (" sheets).
1.9 Plant :tem completion list for mechanical4 electrical and C ; : to /e prepared
at site.
1.1& Safety .ules Clearance Certificate to /e signed /efore commencing the
testing.
Si+nat-re
NTPC BHEL
Station: NTPC Simhadri BHEL Ref No. PS - DC - 186 - 5 15! Sheet ! of 8
NTPC Ref No. S"# $ 1 $ TS $ 1 $ 15!
P%ant &rea: B'"LER ( T)RB"NE
Te*tin+ S,hed-%e: PR'CED)RE .'R C'##"SS"'N"N/ '. &)0"L"&R1 C''L"N/
2&TER S1STE#
8. 'B3ECT"4E ST&T)S
To commission the AC System and ma1e it a0aila/le for plant operation in
unison with equipment cooling water system.
!. PR'P'S&L
The system will /e commissioned with following proposal.
".1 To flush the suction line of Secondary AC Pump upto pump suction.
".! To flush the pump4 discharge line through self cleaning filter (filter remo0ed)4
Plate )* and ,acuum Pump )* and return line up to main line of Sea-
cooling water return.
9. SER4"CES RE5)"RED
(.1 A0aila/ility of sea water in the main circuit of Sea-cooling water through
condenser.
(.! A0aila/ility of ).T. < =.T. Power Supply.
(." A0aila/ility of operational staff.
(.( A0aila/ility of lighting4 communication at test area.
(.% A0aila/ility of wor1 force to attend lea1ages.
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NTPC BHEL
Station: NTPC Simhadri BHEL Ref No. PS - DC - 186 - 5 15!
NTPC Ref No. S"# $ 1 $ TS $ 1 $ 15!
Sheet 9 of 8
P%ant &rea: B'"LER ( T)RB"NE
Te*tin+ S,hed-%e: PR'CED)RE .'R C'##"SS"'N"N/ '. &)0"L"&R1 C''L"N/
2&TER S1STE#
5. S&.ET1 PREC&)T"'NS
ST&T)S
%.1 A0aila/ility of first aid 1it at test area.
%.! Approach area to the pump is cleared off of all 1inds of de/ris.
%." 3lushing area is well mar1ed and all the other wor1ing agencies at that area
are cautioned a/out the acti0ity.
%.( Proper drainage arrangements are made for draining the flushed out water.
Care should /e ta1en to a0oid flooding of any equipment in the test area.
6. E#ER/ENC1 PREC&)T"'NS
+.1 The test teams should /e aware of actions to /e ta1en on the e0ent of any
emergency due to damage of equipment < machinery or due to in>ury to
personnel.
+.! Arrangements should /e made to suspend the acti0ity on the e0ent of any
emergency notified to < /y the operation staff or test team or any agency
wor1ing in the area.
Si+nat-re
NTPC BHEL
Station: NTPC Simhadri BHEL Ref No. PS - DC - 186 - 5 15!
NTPC Ref No. S"# $ 1 $ TS $ 1 $ 15!
Sheet 5 of 8
P%ant &rea: B'"LER ( T)RB"NE
Te*tin+ S,hed-%e: PR'CED)RE .'R C'##"SS"'N"N/ '. &)0"L"&R1 C''L"N/
2&TER S1STE#
:. ST&TE '. THE PL&NT
ST&T)S
-.1 *rection of the system with secondary AC Pumps completed as per
recommended drawing.
-.! Secondary AC Pumps and motors are in decoupled condition.
-." 3ilter elements of self cleaning filters are remo0ed and 1ept outside.
-.( *rection of the Plate )eat *$changer and ,acuum Pump )eat *$changer
completed.
-.% .equired =ocal and .emote :;C inputs are made a0aila/le. (.equired list to
/e prepared at site).
-.+ Permanent supports of the entire piping completed and protocols made.
-.- ,ents < 7rains of the system are completed and routed to safe locations.
-.2 Permanent drainage system around the Secondary AC Pumps and also at
other required location along the pipe layout are completed.
-.9 ?ain C.. System is a0aila/le for this testing.
-.1& *lectrical System for operating the pump is made ready.
Si+nat-re
NTPC BHEL
Station: NTPC Simhadri BHEL Ref No. PS - DC - 186 - 5 15!
NTPC Ref No. S"# $ 1 $ TS $ 1 $ 15!
Sheet 6 of 8
P%ant &rea: B'"LER ( T)RB"NE
Te*tin+ S,hed-%e: PR'CED)RE .'R C'##"SS"'N"N/ '. &)0"L"&R1 C''L"N/
2&TER S1STE#
8. #ETH'D
ST&T)S
2.1 Suction line of the Secondary AC Pump flushed sufficiently up to Pump
Suction /y 1eeping the Suction ,al0e in close condition (,al0es C--4 C-
1& ; C-1") and :nlet ,al0es (C-% and C-+) in open condition. Any
flange opening near the pump to /e made use of for this flushing.
2.! This flushing to /e carried out sufficiently till clear water flows out.
2." After flushing4 the suction line is normalised with the pumps.
2.( After ensuring the insulation resistance of the motor at satisfactory le0el4
motor started and run for 2 hours trial run.
2.% 7uring trial run4 motor load current and 0i/ration are logged.
2.+ After completing the motor trial run4 coupling of the motor and pump
completed.
2.- Charge the Suction =ine and the pump slowly and prime the pump sufficiently.
2.2 Start the pump and put under recirculation for 1 hour through .C line /y
opening 0al0e C-"!. The system not charged /y 1eeping the 0al0es C-1+
and C-12 in closed condition.
2.9 @eeping the pump under re-circulation4 slowly charge the system /y opening
the 0al0es C-1+ and C-12 and charge the system through all the circuits
as mentioned in Section ".&.
2.1& .C line to /e slowly closed < regulated to required amount.
Si+nat-re
NTPC BHEL
Station: NTPC Simhadri BHEL Ref No. PS - DC - 186 5 15!
NTPC Ref No. S"# $ 1 $ TS $ 1 $ 15!
Sheet : of 8
P%ant &rea: B'"LER ( T)RB"NE
Te*tin+ S,hed-%e: PR'CED)RE .'R C'##"SS"'N"N/ '. &)0"L"&R1 C''L"N/
2&TER S1STE#
ST&T)S
2.11 3lushing of the entire system carried out (1 hour through each su/-circuit
comprising of either Plate )eat *$changer or ,acuum Pump )eat
*$changer).
2.1! Simultaneously4 the pump trial run also carried out for a period of 2 hours
2.1" After completing 2 hours trial run4 the pump stopped and self cleaning filter
normalised and system released for normal operation.
;. C'#PLET"'N CR"TER"&
9.1 3lushing of Suction line carried out till clear water flows out through the pipe
line.
9.! 3lushing and commissioning of the pump completed with 2 hours trial run of
the pump.
Si+nat-re
NTPC BHEL
SHEET 8 '. 8
L'/ SHEET
Station A 7ate A
Bnit #o.
Acti0ity A
Sl.
#o.
?otor
Current
7ischarge
Pressure
,i/ration
.emar1 ?otor Pump
) , A ) , A
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NTPC BHEL
PROCEDURE FOR COMMISSIONING OF
AUXILIARY COOLING WATER SYSTEM