UniCem Generic Risk Assessment Form

Date:
20/5/2014
Assessed by:
OSEMEKA OSUAGWU

Checked / Validated by:
ABIODUN AKINGBADE
Location:
CIRCULAR BRIDGE STORAGE
Validated by:
MIKE SHOKUNBI
Review date:

Task / premises:
FEEDING MATERIAL INTO THE CBS HOPPER USING PAYLOADER

Activity Hazard Who might be harmed
and how
Existing measures to control risk Risk
ratin
g
Resul
t
PAY-LOADER
MOVEMENT
WITHIN CBS
BUILDING.
-MOVING HEAVY
EQUIPMENT.
NOISE, DUST
FUMES.
-ARTICULATING
PARTS.
- PERSONNEL WITHIN
THE CBS (BY GETTING
CRUSHED).
- CBS EQUIPMENT (BY
SUSTAINING IMPACT
FROM THE PAY-LOADER)
- HIGH VISIBILITY COVERALL, NOSE-MASK, EYE-GOGGLES,
HARD HAT, SAFETY BOOTS, HAND GLOVES, EAR
PROTECTION. REAR VIEW MIRRORS & REVERSE HORN FOR
PAY-LOADER MUST BE IN GOOD CONDITION.
- GUARDS FOR EXPOSED EQUIPMENT. PROPER BRIEFING
FOR PAY-LOADER DRIVER. BARNSMAN TO PROVIDE
ADEQUATE SUPERVISION.
HIGH A
SCOOPING OF
STACKED
MATERIAL
FROM PILE BY
PAY-LOADER.
-MATERIAL
AVALANCHE
FROM PILE.
-FALLING
MATERIAL FROM
STACKER.
- SUPERVISING
PERSONNEL & DRIVER
(BY GETTING BURIED).
- PAY-LOADER (BY
SUSTAINING DAMAGE)
- ALL PERSONS IN THE CBS MUST REMAIN ALERT AT ALL
TIMES AND STAND AWAY FROM MATERIAL PILE & PAY-
LOADER ROUTE (INCLUDING CBS HOPPER).
-PROPER TRAINING FOR DRIVER. PILE SECTION TO BE
SCOOPED MUST BE DETERMINED BEFOREHAND.
HIGH A
FEEDING
MATERIAL
INTO CBS
HOPPER FROM
PAY-LOADER
BUCKET
- LIMITED
FORWARD
VISIBILITY OF
DRIVER.
- LARGE
MATERIAL MASS
PER TRIP.
- THE CBS HOPPER
GUARD, RECLAIMER
CHAIN DRIVE MOTOR,
NEARBY COMPONENTS
(BY IMPACT WITH PAY-
LOADER BUCKET).
- CBS HOPPER (BY
GETTING BLOCKED).
-ADEQUATE SUPERVISION/GUIDANCE FOR PAY-LOADER
DRIVER.
-FOLLOW PAY-LOADER OFFLOADING PROCEDURE (PAY-
LOADER DRIVER MUST TIP MATERIAL SYSTEMATICALLY IN
SMALL QUANTITIES INTO THE HOPPER TO AVOID
BLOCKAGE).
IN CASE OF HOPPER BLOCKAGE, STOP LOADING &
RECLAIMING, COMPLETELY, WHILE THE WAITING FOR THE
HOPPER AIR BLASTERS TO CLEAR OUT THE BLOCKAGE.
CONFIRM VISUALLY & BY HIGH BLASTER SOUND. RESET
HOPPER FULL ALARM BEFORE LOADING COMMENCES
HIGH A
















Action plan
Ref
No
Further action required Action by whom Action by when Done
1. Adequate supervision to be provided at all times. Supervisor/Barnsman Task commencement