SPS-KMS 138 : 2010

SPS-KMS 138 : 2010

Painting and inspection standard
for cargo oil tanks of crude oil tankers
1
2013 1 1 5 000
(crude oil tankers) (cargo oil tanks)
.
( 1 ).
a)

, (ring
frame) (first tripping bracket) .

b)

,
.

c)

, 3 m
10 % .

d)

0.3 m .

2
.
. ( ) .
ASTM D 4940:1998, Standard test method for conductimetric analysis of water soluble ionic
contamination of blasting abrasives
KS M ISO 8501-1:2002, 1

KS M ISO 8501-3:2003,
3 ,
KS M ISO 8502-3:2002, 3
( )
KS M ISO 8502-6:2002, 6

KS M ISO 8502-9:2002, 9

SPS-KMS 138 : 2010

KS M ISO 8503-1:2002,
1 ISO

KS M ISO 8503-2:2002,
2
KS M ISO 11127-6:2003, -
6

3
.
3.1
90/10 (90/10 rule)
90 % , 10 %
90 % .
3.2
(measurement of representative DFT)

, .
3.3
(coating inspector)
NACE 2 FROSIO III KACE
,

SPS-KMS 138 : 2010

3.4
(line quality controller, line Q.C.)


3.5
(masking)
, ,

3.6
(burr)
, ()

3.7
(shop coating)
, ,

3.8
(shop primer)
(mill scale)

3.9
(etching primer)


.
3.10
(abrasive)
(mill scale),
1
(steel shot ball) , 2 (steel grit)
, (garnet) .
3.11
(sagging and running)
(running) ,
(sagging) .

4
4.1 FROSIO
Faglig Rd for Opplring og Sertifisering av Inspektrer innen Overflatebehandling(
)

SPS-KMS 138 : 2010

4.2 JSRA-SPSS
The Shipbuilding Research Association of Japan - Standard for the Preparation of Steel Surface prior
to painting( - )
4.3 KACE
Korean Association of Coating Engineers( )
4.4 KSPIP
Korean Shipbuilders Painting and Inspection Practice( )
4.5 NACE
National Association of Corrosion Engineers( )
4.6 PSPC/COT
Performance Standard for Protective Coatings for Cargo Oil Tanks(COT )
4.7 SIS
Swedish Standards Institute( SS : Svensk Standard, )
4.8 SSPC
The Society for Protective Coatings[ , Steel Structure Painting Council(
)]

SPS-KMS 138 : 2010

5
5.1

2 .

.

. 6.2 .

1 ()

( )
.

()(sub-assembly)

1
, KS M ISO 8501-3
. 6.2.3
.

(block-assembly or
unit/panel assembly)

, KS M ISO 8501-3
.
6.2.3 .

2 ( )

2
6.3 .
( )

6.4 .
( )

(pre-erection)

2
6.3 6.4 .

( )

(erection)

(dock)

2
6.3 6.4 .

( )

SPS-KMS 138 : 2010

5.2

()

3 .

1.
2.
,
( 5.3 .)

1.

2.

1. ,
, (dock),

2.
.
3.
.
3

SPS-KMS 138 : 2010

5.3

4 .
, ,
.

(degreasing)

(degreasing)

(water washing)

(water washing)

(pickling)

(pickling)

(water washing)

(water washing)

()

( )
a)

( )
b) , ,

SPS-KMS 138 : 2010

5.4

(pipes) (handrail) 5 .

,
.

, , , .

(cleaning)

1. ,
.
2. 1
, ( 6
) (masking) (etching
primer)
. ,
. ,
.

1
2

3
(key)
1
2 U-
3
1 U-,
.
2 U- .
6

SPS-KMS 138 : 2010

6.1
6.1.1

6.1.1.1
a)

KS M ISO (KS M ISO 8501-1)

Sa 2( )
, (, ), , , ,
.
.

b)

Sa 2( )
, (, ), , , ,
.
( ) .

c)

St 2( )
, (, ), ,
, , .

d)

St 3( )
St 2 ,

6.1.1.2

1 .
1
KS M ISO 8501-1

SIS 05 59 00

SSPC Vis 1

Sa 2
( )
Sa 2
( )
St 2
(
)
St 3
(
)

Sa 2
( )
Sa 2
( )
St 2
( ,
, )
St 3
( ,
, )

SSPC-SP 6
( )
SSPC-SP 10
( )
SSPC-SP 2
( )
SSPC-SP 3
( )

SPS-KMS 138 : 2010

6.1.1.3
6.1.1.3.1

6.1.1.3.2
, . ,
.
6.1.1.3.3

a)

b)

[58.1 cm2(9 in2)] 5 % ( , rust stain) .( : SSPCSP 10)

c)

( ) .( : KS M ISO 8501-1, SIS

05 59 00)

d)

. , .

6.1.2

(JSRA standard)

6.1.2.1 1 , KS M ISO
8501-1, SIS 05 59 00, SSPC Vis 1, JSRA-SPSS . ,
JSRA 2 .
6.1.2.2 6.1.2.1 , JSRA 2 , KS M ISO
JSRA . ( 2 )
2 (KS M ISO/SIS JSRA )


(blast cleaning)
/
(hand or power tool cleaning)
6.2
6.2.1

KS M ISO/SIS

JSRA

B Sa 1 ~ C Sa 1
B Sa 2
B Sa 2
B Sa 3
B St 2 ~ 3, C St 2 ~ 3
B St 3 ~ C St 3

(IH, IA, IF, ID, IR) Ss

(IH, IA, IF, ID, IR) Sd1
(IH, IA, IF, ID, IR) Sd2
(IH, IA, IF, ID, IR) Sd3
(IH, IA, IF, ID, IR) Pt1
(IH, IA, IF, ID, IR) Pt2
(IH, IA, IF, ID, IR) Pt3

1
1 (primary surface preparation)

6.2.1.1 30 m 75 m Sa 2
. KS M ISO 8503-1/2 ().
.

10

SPS-KMS 138 : 2010

6.2.1.2 150A , , ,
.
.
6.2.1.3 150A
. , ( 150A )
.
.
o

6.2.1.4 (blasting cell) 85 % 3 C

. 85 % ()
.
6.2.1.5
.
6.2.1.6 1
1 . ,
, .
a)
b)
c)

1 ,
1 ,

6.2.1.7 300
S/cm .
A .
6.2.1.8 50 mg/m2 , KS
M ISO 8502-9 . B .
6.2.1.9
6.2.2

.
(shop priming)

6.2.2.1 1 , , 1
15 m 5 m .
6.2.2.2 (main coating system) (compatibility)
.
6.2.3

(steel condition)

6.2.3.1 2 mm 3 (3 pass grinding) 3

.
6.2.3.2 , 3
. [ : Guideline for implementation
of MSC.215(82)]

11

SPS-KMS 138 : 2010

6.3

2 /

6.3.1
6.3.1.1

IMO PSPC/COT[Resolution MSC.288(87)] .

6.3.1.2 KS M ISO( SIS) 2

KSPIP JSRA .
6.3.1.3 (fume) . ,
.
6.3.1.4 (spatter) . ,
KS M ISO 8501-3(P2 ) .
6.3.1.5 (blow hole)
(putty) .
6.3.1.6 ,
.
6.3.2
6.3.2.1

2
Sa 2 .

6.3.2.2
.[ : Guideline for
implementation of MSC.215(82)]
6.3.2.3 (zinc salts)
(disc sweeping), (sweep blasting)
.
6.3.2.4 6.3.2.2 6.3.2.3
. ,
.
6.3.2.5 30 m 75 m
, () KS M ISO 8503-1/2 .
6.3.2.1
. (sweep blasting)
, .
6.3.2.6
.[ : Guideline for implementation of MSC.215(82)]
2 %
.

12

SPS-KMS 138 : 2010

6.3.2.7 1 ,
50 mg/m2 , KS M ISO 8502-9 .
B .
2 ( )

6.3.3
6.3.3.1

(pre-erection and erection joints) St 3

Sa 2 .
6.3.3.2

20 % St 3 . ,
25 m2 20 % Sa 2 .
D .
6.3.3.3

3 % St 3 . ,
25 m2 3 % Sa 2 .
D .
6.3.3.4 (damage) ,
(defect)
(defect) 6.3.3.1 ,
20 %/3 % 25 m2 .[ : Guideline for implementati
on of MSC.215(82)]
6.3.3.5
6.3.3.2 20 %/3 % 25 m2 .( : IACS
PR 34)
6.3.3.6
, (
) (main coating system) ( )
, .
6.3.3.7 ( )
.
6.4

6.4.1
6.4.1.1

6.4.1.2 ( )
, .

13

SPS-KMS 138 : 2010

6.4.1.3 , , , .
, (spray gun) ( )
.
3, 4, 5 1 ,
.
3
. .
,
(KS M ISO 8502-3 ) .
( 3, 4, 5 ) 1 ,
() .
(marking pen) , .

6.4.1.4
6.4.2

6.4.2.1

6.4.2.1.1
(airless spray) ,
.
6.4.2.1.2

, .

6.4.2.1.3
85 % 3 oC
.
6.4.2.1.4

( ) .

6.4.2.1.5
/
.
6.4.2.1.6
(zinc rich primer) 1
.
6.4.2.1.7
(WFT, wet film thickness)
.
6.4.2.1.8

7.3 . [ : Guideline for implementation of
MSC.215(82)]
6.4.2.1.9

7.3 .

6.4.2.1.10 (NDFT, nominal dry film thickness) 320 m , 90/10

.

14

SPS-KMS 138 : 2010

6.4.2.1.11 ,
.
6.4.2.1.12

6.4.2.1.13
.

(top coat)

,
, , () , / .[ :
Guideline for implementation of MSC.215(82)]
6.4.2.2

(touch-up coating and stripe coating)

6.4.2.2.1
, ,
.
6.4.2.2.2

, .

6.4.2.2.3
2 ,
(NDFT) 1( )
. 1( )
(coating technical file) .
(coating technical file) : ,
, , , ,

. E .
6.4.2.2.4
1( )
15 mm , (NDFT) 7.3
.
(NDFT) .
: 2 .
a) 5 %

b) 30
6.4.2.2.5
2 ,
,
.

15

SPS-KMS 138 : 2010

6.4.2.2.6

3 .
3

(built-up section)

( )

1
2

(
)

(
)
3 ( ~ ) 7 .

1
2

16

(NDFT)

SPS-KMS 138 : 2010

6.5

4
.
4

(blushing)

(pin-holes)

(bubbles)

(voids)

1) .
2) ,
.
3) .
1) .
2) .
1)
2)
1)
2)

(scraper) .
.
.
.

7
7.1

7.1.1 () , , ,
() () . ()
. (coating
technical file) ( ) .
7.1.2 NACE 2 FROSIO III KACE
.
7.1.3

(coating inspector) 7.1.1 .

7.1.4
,
.[ : Guideline for implementation of
MSC.215(82)]
7.1.5
, .
7.1.6
, .
7.1.7

, .

17

SPS-KMS 138 : 2010

7.2

7.2.1

C
.
7.2.2

() 09 ,
.
7.2.3

7.2.3.1 . () 09
.
7.2.3.2 , () ()
() .
7.2.3.3
. , /
, () ,
() .
7.2.3.4 7.2.3.3 ,
. ,
.
NACE 2 FROSIO III
KACE .
7.2.4

7.2.4.1 ,
, . [ : Guideline for
implementation of MSC.215(82)]
7.2.4.2

18

PSPC .

SPS-KMS 138 : 2010

7.2.5

5
.
5

, ,

( )

( 1)

(, )

, ,
( )

, ,

2

,


1
,
,
1

7.3 .
, ,

( )

,

,

.
, ,



7.3 .
1 (block final)
,
.
2 , 6.2.1.6

,
.
7.3
7.3.1

7.3.1.1 (magnetic type) (electromagnetic type)

.
7.3.1.2 .
.

19

SPS-KMS 138 : 2010

7.3.1.3 /
.
7.3.2

( ) . 9 .
7.3.2.1

5 m2 1 .

7.3.2.2 2 m 3 m 1 ,
15 mm .
, , 15 mm
.[ : Guideline for implementation of MSC.215(82)]
7.3.2.3 8 2 m 3 m 1 ,
( ) 2 .
(primary support members)

(longitudinals and transverse stiffeners)
15 mm()

.
8
7.3.2.4 8 3 ,
2 . , (bulb plate) (flat bar) 1
.[: Guideline for implementation of MSC.215(82)]
7.3.2.5 8 2 m 3 m 1 ,
3 . ,
2
5 m 1 .[ : Guideline for implementation of
MSC.215(82)]
7.3.2.6 400 mm ( 0.125 m2 ) ()
1 .[ : Guideline for implementation of MSC.215(82)]

20

SPS-KMS 138 : 2010

7.3.2.7 ( ) m2 5 3
.
7.3.2.8
. ,
. [ : Guideline for implementation of MSC.215(82)]
7.3.3

7.3.3.1

90/10 .

7.3.3.2

21

SPS-KMS 138 : 2010

: mm

15

15

1 500

15

5 000

15

15

15

1 500

15
15

15

15

15

A-A
15

15

15

15
C-C

B-B

/
()

1/5 m

, ,

2/ 2 m
3 m
2/
2/ 2 m
3 m

xxxx m

()
x/

xxx

xxx m

xxx

xx

xxx

xx m

xx

()

xxxx

1/5 m

xxxx m

xxx

22

SPS-KMS 138 : 2010

A
()

A.1
A.1.1 ASTM D 4940 .
KS M ISO 11127-6

ASTM .
A.1.2
A.1.2.1
a)
b)
c)
d)
e)
f)
g)
h)
i)

( 1 000 ml)
( 5 S/cm )

A.1.2.2

, , .
300 ml 300 ml .
25 oC .
1 , 8 .
1 .
, 10 ml
.
g) (cell) 2 3 .
h) .
a)
b)
c)
d)
e)
f)

A.2
(condutance) (conductivity) .
Cs = Cm

Cs : (S/cm)
Cm : (S)
K : (cell constant, )

23

SPS-KMS 138 : 2010

B
()

B.1
B.1.1 1 2 50 mg/m
, KS M ISO 8502-9 .

B.1.2
B.1.2.1

.
a) 10 ml 20 ml () .
b)
.
c) .
B.1.2.2

KS M ISO 8502-6 5 / .
a)
b)
c)
d)
e)

.
A-1250 .
1 ( ) .
/ 10 .
() .

B.1.2.3

, 7 mg/m2
.
.

B.2
KSM ISO 8502-9 7 B.1
.
.

24

SPS-KMS 138 : 2010

B.1

A-1250

10 ml

15 ml

20 ml

8
2

1 B.1.2.2 (S/cm ) B.1.2.1

(mg/m2) .
2
.

25

SPS-KMS 138 : 2010

C
()

C.1
C.1.1
C.1 .
C.1

1
NACE 1 FROSIO
II KACE

C.1.2
C.2 .
C.2

26

KS M ISO 8501-1

KS M ISO 8503-1,
KS M ISO 8503-2

KS M ISO 8502-9

SPS-KMS 138 : 2010

C.1.3
C.3 .
C.3

(spatter)

KS M ISO 8501-3
KS M ISO 8501-3
KS M ISO 8501-3
KS M ISO 8501-3

C.1.4
C.4 .
C.4

KS M ISO 8501-1

KS M ISO 8503-1,
KS M ISO 8503-2

KS M ISO 8502-9

KS M ISO 8502-3

C.1.5
C.5 .
C.5

27

SPS-KMS 138 : 2010

C.1.6 (block final)

C.6 .
C.6

(
)

(NDFT)

7.3.2 .

30

90/10

(PSPC/COT)
5 % .
5
.

1
2

C.1.7
( ) C.7 .
C.7

(spatter)

KS M ISO 8501-3
KS M ISO 8501-3

C.1.8
C.8 .
C.8

28

D
.

SPS-KMS 138 : 2010

C.1.9
C.9 .
C.9

KS M ISO 8501-1

KS M ISO 8502-9

KS M ISO 8502-3

C.1.10
C.10 .
C.10

29

SPS-KMS 138 : 2010

C.1.11 (tank final)

C.11 .
C.11

(
)

(NDFT)

7.3.2 .

30

90/10

30

SPS-KMS 138 : 2010

D
()

D.1
D.1
.( : IMO DE 51/14/Add. 2)

D.1

31

SPS-KMS 138 : 2010

E
()
(CTF)
E.1

(CTF, coating technical file)

E.1.1 /
E.1.1.1

(type approval certificate)

PSPC/COT [Resolution MSC.288(87)] ,

(crossover test) .
E.1.1.2

(technical data sheet)

.
a)

b)

, ,

c)

d)

, /

e)

( , )

f)

( )

.
E.1.1.3

a)

/ (m2)

b)

c)

, ,

d)

e)

E.1.1.4 , (inspection and test

procedure)
E.1.1.5
. E.1.2 E.1.3 .

32

SPS-KMS 138 : 2010

E.1.1.6

a)

b)

c)

() ( )

d)

, E.1.2 E.1.3 ()
.
E.1.1.7

( )

IMO
(Guidelines for maintenance and repair of protective coatings) .

33

SPS-KMS 138 : 2010

E.1.2 ( )

Inspection report for Primary Surface Preparation

Sheet No. : PSPProject number or ship name
Plate numbers
Inspection date
Environmental condition
Remarks:

Dry bulb temperature (C)

Relative humidity (%)
Dew point (C)
Surface temperature (C)
Surface preparation
Surface profiles
(30 m 75 m)

Pass

Fail

Water soluble salts

( 50 mg/m2 )

Pass

Fail

Fine
Medium
Coarse

Remarks:

mg/m2

Shop primer
Remarks:

Manufacturer
Product name
Identification mark/Number
Specified D.F.T.

Average 15 m 5 m

Measured D.F.T.

Checked by
Coating inspector
Assistant inspector
Line Q.C.

34

Name:
Signature:

Verified by
Coating inspector

Name:
Signature:

SPS-KMS 138 : 2010

Inspection report for Secondary Surface Preparation

Sheet No. : SSPProject number or ship name
Part of structure
(Block name/Tank No., etc.)
Name of shipyard
Construction stage

Block assembly /

Pre-erection /

Erection

Steel condition
Remarks:

Inspection date(time)
Edge grinding

Pass

Fail

Spatter

Pass

Fail

Welding line

Pass

Fail

Surface

Pass

Fail

Others

Pass

Fail

Secondary surface preparation

Remarks:

Inspection date(time)
Surface profiles
(30 m 75 m)

Pass

Fail

Water soluble salts

( 50 mg/m2 )

Pass

Fail

Fine
Medium
Coarse
mg/m2

Dust

Pass

Fail

Oil contamination

Pass

Fail

Result of inspection

Pass

Fail

Checked by
Coating inspector
Assistant inspector
Line Q.C.

Name:
Signature:

Verified by
Coating inspector

Name:
Signature:

35

SPS-KMS 138 : 2010

Coating Log
Sheet No. : CLProject number or ship name
Part of structure
(Block name/Tank No., etc.)
Name of shipyard
Construction stage

Block assembly /

Pre-erection /

Erection

Intermediate coating
Sequence

Paint name
(Batch No.)

Date
(Time)

Environmental condition
Dry bulb
temperature

Relative
humidity

Dew
point

Surface
temperature

1ST coat

2ND coat

Dry film thickness measurement

Specified D.F.T.

Max. D.F.T.

Min. D.F.T.

320 m

Number of points

Average D.F.T.
Measured D.F.T.

m /

Max./Min. D.F.T.
90/10 rule
Result of inspection

Pass
Pass

m
Fail

Fail

Remarks:

Checked by
Coating inspector
Assistant inspector
Line Q.C.

36

Name:
Signature:

Verified by
Coating inspector

Name:
Signature:

SPS-KMS 138 : 2010

E.1.3 ( )

(Inspection report for Primary Surface Preparation)
(Sheet No.) : PSP
(Project number or ship name)

(Plate numbers)

(Inspection date)

(Environmental condition)
(Remarks):

(C)
(Dry bulb temperature)
(%)
(Relative humidity)
(C)
(Dew point)
(C)
(Surface temperature)

(Surface preparation)

(Surface profiles)
(30 m 75 m)

(Pass)
(Fail)

(Water soluble salts)

2
( 50 mg/m )

(Pass)
(Fail)

(Fine)
(Medium)
(Coarse)
mg/m

(Remarks):

(Shop primer)
(Remarks):

(Manufacturer)

(Product name)
/
(Identification mark/Number)

(Specified D.F.T.)

15 5
(Average 15 m 5 m)

(Measured D.F.T.)
(Checked by);

(Coating inspector)

(Assistant inspector)

(Line Q.C.)

(Name):
(Signature):

(Verified by);

(Coating inspector)

(Name):
(Signature):

37

SPS-KMS 138 : 2010

2
(Inspection report for Secondary Surface Preparation)
(Sheet No.) : SSP
(Project number or ship name)
(Part of structure)
(Block name/Tank No., etc.)

(Name of shipyard)

(Construction stage)

/
/

(Block assembly / Pre-erection / Erection)

(Steel condition)
(Remarks):

()
(Inspection date(time))

(Edge grinding)

(Pass)

(Fail)

(Spatter)

(Pass)

(Fail)

(Welding line)

(Pass)

(Fail)

(Surface)

(Pass)

(Fail)

(Others)

(Pass)

(Fail)

2 (Secondary surface preparation)

(Remarks):

()
(Inspection date(time))

(Surface profiles)
(30 m 75 m)

(Water soluble salts)

2
( 50 mg/m )

(Dust)

(Fine)
(Medium)
(Coarse)

(Pass)
(Fail)

mg/m

(Pass)

(Fail)

(Oil contamination)

(Pass)

(Fail)

(Result of inspection)

(Pass)

(Fail)

(Checked by);

(Coating inspector)

(Assistant inspector)

(Line Q.C.)

38

(Pass)
(Fail)

(Name):
(Signature):

(Verified by);

(Coating inspector)

(Name):
(Signature):

SPS-KMS 138 : 2010

(Coating Log)
(Sheet No.) : CL
(Project number or ship name)
(Part of structure)
(Block name/Tank No., etc.)

(Name of shipyard)

(Construction stage)

/
/

(Block assembly / Pre-erection / Erection)

(Intermediate coating)

(Sequence)

(Paint name/
batch no.)

()
Date(Time)

(Dry bulb
temperature)

(Environmental condition)

(Relative
(Dew point)
humidity)

(Surface
temperature)

1
ST
(1 coat)

2
ND
(2 coat)

(Dry film thickness measurement)

(Specified D.F.T.)

320 m

(Max. D.F.T.)

(Min. D.F.T.)

(Number of points)

(Measured D.F.T.)

(Average D.F.T.)

/
(Max./Min. D.F.T.)
90/10
(90/10 rule)

(Result of inspection)

(Pass)

m /

(Pass)

(Fail)

(Fail)

(Remarks):

(Checked by);

(Coating inspector)

(Assistant inspector)

(Line Q.C.)

(Name):
(Signature):

(Verified by);

(Coating inspector)

(Name):
(Signature):

39

SPS-KMS 138 : 2010

F
()

[1] IACS PR-34, IACS procedural requirement on application of the IMO performance standard for
protective coatings (PSPC), resolution MSC.215(82), under IACS common structural rules for bulk
carriers and oil tankers
[2] IMO Res.MSC.288(87), Performance standard for protective coatings for cargo oil tanks of crude
oil tanks

40

SPS-KMS 138 : 2010

SPS-KMS 138 : 2010

.

1
1.1

IMO()

[Resolution

MSC.288(87)] .
, .
1.2

(Korean shipbuilders painting & inspection practice)
[Resolution MSC.288(87)],
[Guideline for implementation of MSC.215(82)]

.
1.3

,

.

2
2.1
a)

2013 1 1 5 000
.

b)

, .

c)

, .

d)

,
. [ : Guideline for implementation of
MSC.215(82)]

41

SPS-KMS 138 : 2010

e)

,
.

2.2

,
a)

KS M ISO 8501-1 ISO 8501-1:1988 .

b)

KS M ISO 8501-3 ISO 8501-3:2001 .

c)

KS M ISO 8502-3 ISO 8502-3:1992 .

d)

KS M ISO 8502-6 ISO 8502-6:1995 .

e)

KS M ISO 8502-9 ISO 8502-9:1998 .

f)

KS M ISO 8503-1 ISO 8503-1:1988 .

g)

KS M ISO 8503-2 ISO 8503-2:1988 .

h)

KS M ISO 11127-6 ISO 11127-6:1993 .

42

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052-202-3625

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055-630-3364

()

055-680-3253

()

061-460-2780

()

051-410-3532

052-250-3764

STX()

055-548-1191

02-2112-8064

02-2112-8065

()

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()
STX()

052-203-3849
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