8D Response Report

WHO IS EFFECTED BY THE PROBLEM?

Date Open:

Company:

Gripwel Fasteners Pvt. Ltd.

Initial Response:

Address:

142A/30 T0 142A/51,NSEZ

Target Close Date:

Location:

NOIDA

Part No./Code

18SPL102

Product Name:

Axel Pin

Internal:

Revision Date(s):

Customer
Complaint
No.:

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8D Initiator:

Sumeet Saini

8D Initiator's Spvr:

Ram Lakhan

External:

D1 TEAM MEMBER NAMES/TITLES:

Champion:
Mr. Gaurav Goyal
Team Leader:
Mr.Ramesh chand
Team Members:
Sumeet Saini, Ramsewak,Anil kumar

8D No.:

Actual Close Date:

D2 PROBLEM STATEMENT/DESCRIPTION (quantify) (one defect per 8D)
Variation the Outer diameter of pin.
The rejection rate of pins is 14.9%.Which has creat the problem at customer end.

D3 CHOOSE AND VERIFY INTERIM CONTAINMENT ACTION(S) (ICA):

%
Effective:

Target
Date:

Actual
Date:

GFPL Invontry has checked and found 1735 parts.All parts varified for outer diameter and 800 Pcs. Are found with
runout error.
HOW DID YOU VERIFY THE EFFECTIVENESS OF THE ICA?
100% Inspection
D4 DEFINE AND VERIFY ROOT CAUSE(S):
1. Grinding process variation.Centerless grinder is not suitable for this Grinding (Dia. Is large at milling).
2. Micrometer is used for checking outer dia.
3. The defect was not detected during final inspection and part was cleared.
HOW DID YOU VERIFY THE ROOT CAUSE(S)?
1. Gauge R&R study.
2. Every part outer diameter checked at 4 different points.
D5 CHOOSE AND VERIFY PERMANENT CORRECTIVE ACTION(S) (PCA):
1. Air ring gauges are interduced.
2. All parts are checked with air ring gauges.
3. Using cyliderical grinder for outer dia. Grinding.

% Contribution:

% Effective:

HOW DID YOU VERIFY THE EFFECTIVENESS OF THE PCA?:

Process monitoring
D6 IMPLEMENT AND VALIDATE PERMANENT CORRECTIVE ACTION(S) (PCA):

Target
Date:

Actual
Date:

Target
Date:

Actual
Date:

1. Air ring gauges are available for inspection of outer dia.

2. New vender developed.
HOW WILL YOU VALIDATE THE PCA?
100% Inspection
D7 SYSTEM PREVENTION ACTIONS TO PREVENT RECURRENCE:
Mistake Proofing: How are you going to ensure it can't happen again?
1. 100% inspection with Air ring gauges.
HAS CORRECTIVE ACTION/IMPLEMENTATION BEEN REVIEWED AGAINST DOCUMENTS?:
FMEA
Proc./Work Instr.
Flowchart
Control Plan
Check boxes that apply:
D8 TEAM AND INDIVIDUAL RECOGNITION: Recognize the collective efforts of the team.
congrats to team

Add to Internal Audit