SEMINAR KERJA PRAKTEK

PT PERTAMINA RU III PLAJU

Nama :
M. Pebri Pratama
NIM
061230400324

Dosen Pembimbing :
Dr. Ir. Hj. Rusdianasari,
M.Si
NIP.196711191993032

Lokasi
Refinery

BUNYU METHANOL PLANT

CAP : 330.000 T/Y

TOTAL CAPACITY : 1055,5 MBSD

SOUTH CHINA SEA

ARUN
P. BRANDAN
MEDAN

BONTANG

S. PAKNING
PALEMBANG
MUSI

B. PAPAN

PAPUA
SULAWESI

KALIMANTAN
BONTANG LNG PLANT
LNG: 18.500.000 MT/Y
LPG: 1.100.000 MT/Y

JAVA SEA
UP IIDUMAI/S
PAKNING
CAP : 170 MBSD
UNIT : C D U
HVU
H-CRACKER
D. COKER
PLATFORMER
RU III - PLAJU
CAP : 126,2 MBSD
UNIT : C D U
HVU
FCCU
POLY PROPYLENE

UP VII -KASIM
CAP : 10 MBSD
UNIT : C D U
NHDT
PLF

ARUN LNG PLANT

LNG : 12.500.000 M T/Y
LPG : 1.600.000 M T/Y

SINGAPURA
DUMAI
-

PACIFIC SEAK

JAKARTA

BALONGAN

CEPU

JAWA
CILACAP

UP VI BALONGAN
CAP : 125 MBSD
UNIT :
CDU
ARHDM
RCC COMPLEX
PROPULENE REC.
LPG PLANT

BALI
CEPU
CAP : 3.8 MBSD

UP IV -CILACAP
CAP : 348 MBSD
UNIT : FUEL COMP. I & II
LUBE-OIL PLANT I, II, III
ASPHALT PLANT
PARAXYLENE PLANT

UP V-BALIKPAPAN
CAP : 260 MBSD
UNIT : C D U
HVU
H-CRACKER
PLATFORMER
WAX PLANT

Sejarah PT Pertamina (Persero)

RU III
1903

PEMBANGUNAN PLAJU REFINERY

OLEH SHELL (BELANDA) 100
MBSD

2012

PROJECT UU 32

1926

1965

1970

PEMBANGUNAN S.GERONG
REFINERY STANVAC 70 MBSD

PN PERTAMIN (1961) MEMBELI

PLAJU REFINERY DARI SHELL
(BELANDA)

PEMBANGUNAN JEMBATAN
INTEGRASI

PN PERTAMINA
MEMBELI SUNGAI
GERONG REFINERY
DARI STANVAC

1971

INTEGRASI OPERASI
SG & PLAJU REFINERY

2003

PERTAMINA TRANSFORMED INTO

PT (PERSERO)

1992

PN PERTAMINA BERUBAH
MENJADI PERTAMINA
(UU No. 8/1971)
PEMBANGUNAN
POLYPROPYLENE PLANT
20.000 TPY IN PLAJU

1973

2007

TA/PTA BERHENTI
BEROPERASI

1982

PROYEK MUSI REFINERY

PKM I:
HVU-II, Revamp CDUs &
FCCU

1990

1984

1987

PEMBANGUNAN PTA PLANT

(150.000 TPY),
DIOPERASIKAN PADA 1986

MUSI REFINERY
PROJECT PHASE
II:
NEW PP PLANT
45.200
TON/YEAR,
REVAMP FCCU,
S/U 1994

DEBOTLENECKING
PTA REFINERY TO BE 225.000
TPY

PROYEK PENGEMBANGAN
ENERGY CONSERVATION

PENINGKATAN EFFISIENSI
DAN PRODUKSI-1988

Wilayah Kerja Refinery Unit III

Plaju
Area
S.Gerong
Area

Plaju.................. 230 Ha
S. Gerong......... 154 Ha
Total.................. 384 Ha

Lokasi dan Tata letak PT. Pertamina

RU III
CDU-3

SRMGC
CDU-6

CDU-4
CDU-2

CDU-5

STAB
CAB
PP
Plant
PTA
Plant

FCCU

BBMGC

HVU II

BB Dist.
C4
POLY
ALKILASI

Struktur Organisasi
PT Pertamina (Persero) RU III
GM REFINERY UNIT
III
SECRETARY

SENIOR MANAGER,
OPERATION &
MANUFACTURING
MANAGER
PRODUCTI
ON

MANAGER
MAINTENANCE
PLANNING &
SUPPORT

MANAGER
REFINERY
MANAGER
PLANNING
MAINTAENANCE
&
EXECUTION
OPTIMIZATI
ON
MANAGER
TURN
AROUND

MANAGER
ENGINEERING
&
DEVELOPMEN
T

MANAGER
REABILITY

COORDINATO
R,
OPI

MANAGER
HSE

MANAGER
PROCURENME
NT

MANAGER
LEGAL &
GENERAL
AFFAIR

SKEMA OVER VIEW RU III

pipeline

BAHAN BAKU KILANG POLYPROPYLENE

Bahan Baku diperoleh dari Fluid Catalytic

Cracking Unit (FCCU) kilang Sungai Gerong
dengan design kapasitas 8,278 Ton/Jam yang
dikenal dengan Raw Propane Propylene (RAWPP).

DIAGRAM ALIR PROSES KILANG

POLYPROPYLENE
PROPYLENE PURIFICATION
PLANT
NaOH
PROPYLENE

RAW PP
EX FCCU

T-101

EXTRACTION
DEA
EXTRACTION

DRYING

DEPROPANIZER

PROPANE

LPG

PRODUCT

PRODUCT

T-102/
3/4

PROPYLENE
FEED

MAINCAT
AT-CAT
OF-CAT
NHEXANE
NITROGEN
PLANT

POLYMERIZATION
(REACTOR)

HYDROGE
N PLANT

DRYING
PELLETIZIN
G

PELLET
PP

IMPURITIES
REMOVAL

SILO

PP POWDER

WARE
HOUSE
/ GUDANG

LIFTING POLYTAM
ADDITIVES/STABILIZER

BAGGING
PLANT
PACKAGIN
G
25 KG/BAG

UTILITAS DAN SISTEM PENGOLAHAN LIMBAH

Sistem Pengolahan Air

Cair

Water Teatment Unit (WTU)

Chemical
Treatment

Drinking Water System

Utilitas

Cooling Water System

Demineralization Plant

Physical
Treatment

Sistem
Pengolahan
Limbah

Gas

Cyclone

Pembangkit Listrik
Sludge
Udara Bertekanan

Padat

diolah
General Waste
Pihak
Ketiga

Tugas Khusus

MENGOPTIMALKAN KONSENTRASI CAUSTIC (NaOH) pada

ALAT NaOH EKSTRAKSI di UNIT PURIFIKASI KILANG
POLYPROPYLENE
PT. PERTAMINA RU III PLAJU-SUNGAI GERONG

NaOH Extraction Unit

1. NaOH Extraction Non
Regenerative
2. NaOH Extraction
Regenerative

3. NaOH Regenerator

NaOH EXTRACTION UNIT

C-204

C-205

C-206
E-207

FLARE
S-201

V-205
E-208

DRYER

P-208

V-204

V-206

E-205

E-206

P-207
NaOH

Metode Perhitungan
1.
Metode
Pengenceran
V M =V M
1

Dimana
: V1 : Volume NaOH awal ( m3)
M1 : Konsentrasi NaOH awal (%)
V2 : Volume NaOH setelah pengenceran
(m3)
V2 : Konsentrasi NaOH setelah
pengenceran
2.
Metode(%)Pencampuran

M3 =
Dimana
M1 :
V2 :
V2 :

: V1 : Volume NaOH awal ( m3)

Konsentrasi NaOH awal (%)
Volume NaOH fresh (m3)
Konsentrasi NaOH fresh (%)

hasil perhitungan
METODE PENGENCERAN

Tanggal

Total
NaOH NaO
Volume Aktual
H
NaOH
(%)
Targe
(m3)
t
(%)

Volume
Air yang
Dibutuhk
an (m3)

Volume
NaOH
Setelah
Pengencer
an (m3)

2 Juli
2014

19,563
16

10,2

10

0,391226 19,95442

4 Juli
2014

19,452
20

10,1

10

0,194252 19,61950
2

9 Juli
2014

18,629
40

10,1

10

0,186294 18,815694

hasil perhitungan
METODE PENcampuran
Tanggal

Total
Volume
NaOH
(m3)

NaO
H
Aktu
al
(%)

NaOH
Targe
t
(%)

Fresh
NaOH
(%)

Volume
NaOH
yang
Dibutuhka
n (m3)

7 Juli
2014

18,724
19

9,8

10

48

0,09855

11 Juli
2014

19,177
42

9,6

10

48

0,20187

14 Juli
2014

18,894
20

9,4

10

48

0,29833

16 Juli
2014

18,899
93

9,1

10

48

0,44999

18 Juli
2014

23,568
90

9,1

10

48

0,55821

21 Juli

27,190

6,8

10

48

2,28980

PENUTUP
Pertamina Refinery Unit (RU) III memiliki dua unit produksi
Pertamina Refinery Unit (RU) III memiliki dua unit produksi
yaitu Unit Produksi I (Kilang Petroleum) dan Unit Produksi II
yaitu Unit Produksi I (Kilang Petroleum) dan Unit Produksi II
( Kilang Petrokimia). Unit Produksi I menghasilkan : avigas, bensin
( Kilang Petrokimia). Unit Produksi I menghasilkan : avigas, bensin
(premium dan pertamax), avtur, kerosin, solar, Industial diesel oil
(premium dan pertamax), avtur, kerosin, solar, Industial diesel oil
(IDO), fuel oil, dan LPG. Sedangkan unit produksi II menghasilkan
(IDO), fuel oil, dan LPG. Sedangkan unit produksi II menghasilkan
polypropylene.
polypropylene.
Unit-unit proses di utilitas Pertamina RU III terdiri dari Water
Unit-unit proses di utilitas Pertamina RU III terdiri dari Water
Treating Unit, Demineneralization Plant, Cooling Water, Drinking
Treating Unit, Demineneralization Plant, Cooling Water, Drinking
Water Plant, Air Plant, N2 Plant, Boiler, Gas Turbin dan rumah
Water Plant, Air Plant, N2 Plant, Boiler, Gas Turbin dan rumah
pompa air.
pompa air.
Pada Kilang Polypropylene dalam produksinya mempunyai 4
Pada Kilang Polypropylene dalam produksinya mempunyai 4
unit operasi, yaitu: Unit Purifikasi, Unit Polimerisasi, Unit
unit operasi, yaitu: Unit Purifikasi, Unit Polimerisasi, Unit
Pelletizing, Unit Bagging.
Pelletizing, Unit Bagging.

TERIMA KASIH

Tata Letak Kilang Plaju

Tata letak Kilang sungai Gerong

PURIFIKASI PROPYLENE

POLIMERISASI POLYPROPYLENE

DEA EXTRACTION
C-202

C-201

C-204
C-203
E-203
V-204
FLARE
V-203

T-101
E-204

P-204
V-210

V-201
P-101

E-202

E-201
S-202

P-202

P-203

DEA

NaOH EXTRACTION
C-204

C-205

C-206

E-207

FLARE
S-201

V-205

E-208

DRYER

P-208

V-204

V-206

E-205

E-206

P-207
NaOH

DEPROPANIZER
E-303

DRYER

V-303

C302A

C302C

E-307

C302B
E-306

E-304

T102
/3/
4

V-207

P-306

P-304

P-305
V-500

P-301
P-303

FLOW DIAGRAM DRYER

V-207
4
A

4
B
2A

STEAM

2B

E-209
TO FLARE
LS

V213A

V-212

1
A

1
B

3
A

LG

1
0
HV251

C
W

1
1

REGEN GAS
EX P-301 / P-303

C
W

8
E-210

3
B

6
9

V213B
LS

RAW-PP
EX S-201

LG

V-214

E-212

PROPYLENE IMPURITIES REMOVAL

C-2001

E-2005

FLARE
V-2003

E-2004 P-2002

E-2003
Ex P-102

D-2210

E-2006
D-2019

D-2001

D-2002

SEKSI PERSIAPAN KATALIS

OF -CAT

TO D-2201

MAIN CAT
E-2111

AT-CAT
To
Flare
System

BR

E-2113
D2101
AT
Container
ZD-2103

D2102

B
R

D2107

P-2103
P-2107

PROPYLENE

D2105

D-2108
HEXANE

D2103

D2104

ZD2104
TO D-2201

P-2104

P-2105

TYPI CAL KONDI SI OPERASI

REAKTOR POLYPROPYLENE
H2
H2

II
to powder

Catalyst

separator
I

Propylene

Kondisi Operasi Reaktor

Jenis Polymerisasi
Tekanan
Temperatur
Waktu Tinggal
Produksi PP
Produktivitas
Melt Flow Rate

Kg/cm2-g
Deg. C
Jam
Kg / jam
gr.pp / gr catalyst
gr / 10 menit

1 st.
Reactor

2 nd.
Reactor

Fasa cair
29 - 38
70
1,5
3.366
12.000

Fasa Gas
17 - 19
80
1,2
2.234
20.000

TEMPERATUR CONTROL SYSTEM REACTOR D-2201

CWR
TRCS-2210A

FRC-2216

E-2201
TRC-2210B

CW
D-2221

FRC-2210

CWR
D-2201

K-2201
CW

TEMPERATURE CONTROL SYSTEM

REACTOR D-2203

TRCS-2233

E -2 2 0 3

TIC-2945

CWI
3S
FI-2945

(2)

CWR

FI-2945

E-2941

CW
D-2203

FR-2235

(1)

K-2203
P-2943

BLOCK FLOW PROSES PELLETIZER

POWDER
HOPPER
TK-2501

STABILIZE
RHOPPER
TK-2502

PELLETIZER
HOPPER
TK-2503

DBSTABILIZER
HOPPER
TK-2508

PELLET
SCREEN
Z-2506

DRYER
M2501

AHSTABILIZER
FEEDDRUM
D-2503

PELLET
VIBRATING
SCREENZ-2507
PELLETHOPPER
TK-2504

LCM
Z-2501

THREEWAY
VALVE

PELLETSCREEN
ZS-2508

ROTARYVALVE
ZV-2513
DRUM

SILO

BAGGING SYSTEM
10-DT-006

LOCAL
CONTROL
PANEL
WEIGHTING
MACHINE

BAG
ELEVATION/
FLATTENER
CONVEYOR

BAGGING
MACHINE

WEIGHT
CHECKER&
METAL
DETECTOR

SEWING
MACHINE

BAGREJECT
CONVEYOR
&INKJET
PRINTER

BAGREVERSAL
DEVICE

BAG
PALLETIZER

FLOW DIAGRAM PELLETIZING

10DT-003/004

10DT-101 /201
10DT-006

MS-2501
M-2501

K-2501
TK-2508 TK-2502

TK-2501

ZS-2506
D-2503

TK2504

P-2511
ZW2505

ZW-2504

ZS-2507

ZW-2503

MS-2506

K-2502

ZB-2601-Z1

TK-2503

ZB-2601-Z2
D-2502
Z-2501

P-2502

FLOW DIAGRAM HYDROGEN PLANT

OKSIGE
N

DEMIN
WATER
EX UTL-PS
II

WATER
PURIFIER
ZL-2002

FEED
WATER

HYDROGEN
GENERATOR
ZL-2001

HYDROGE
N

HYDROGEN
COMPRESSO
R
K-2001A/B

CONCENTRA
TE

HP H2
STORAGE

HYDROGEN
TO HEADER

NITROGEN PLANT
V102

E10
5

K101
C
1
2
0

C1
22
A

C1
22
B

K104

E1
01
/2

T
1
0
1

C1
01

V103
E130

E110

E111

Konfigurasi Overall Refinery

Unit III

Diagram Alir CD & L

Gas ke Furnace
Treated Nafta

CTU

Avtur
Kerosene

Ke Tangki Kerosene

ADO

CDU VI

Ke Tangki diesel oil

Long Residu

Ke Tangki Long Residu

Dry Gas

Long Residu 20%

Raw PP

RFCCU

STAB
III
LPG

Long Residu CD & GP

Long Residu dari
Tangki

LVGO

HVU II

MVGO

HOMC
Slurr
y

LCO

HVGO
Short Residu

Ke Tangki LSWR

CD II

Simple Flow Diagram CD-II

CD III

Simple Flow Diagram CD-III

CD IV

Simple Flow Diagram CD-IV

CD V

Simple Flow Diagram CD-V

Simple Flow Diagram Stab

C/A/B

Simple Flow Diagram BB

Distiller

Simple Flow Diagram

Polymerisasi

Simple Flow Diagram

Alkylasi

CD VI

HVU II

RFCCU

UTILITAS