CNC Masina

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1. ....................................................................................................... 1
1.1. CNC ............................................................... 1
1.2. ......................................................................... 4
1.3. CNC ..................................................................................... 5
1.4. ........................................................................................ 5
1.4.1 CNC ...................................................................................... 6
1.4.2 CNC ................................................................................ 6
1.5. .................................................................................................. 7
1.5.1. ...................................................................................................... 8
1.6. .................................. 8
1.6.1. KC............................... 8
1.7. ....................................................................................................... 9
1.8. CNC ............................................................................................ 10
1.8.1. CNC EMCO-TURN 55 ............................... 12
1.8.2. .............................. 13
1.8.3. PIA - ........................................ 14
1.8.4. ........................................................................................................ 15
1.8.5. .................................................................................... 16
2. .................................................................................. 17
2.1. ................................................... 19
2.2 .. 20
2.3. ............................... 21
2.3.1. ....................................................................................................... 21
2.3.2. ........................................................................................................... 22
2.4. ............................ 24
2.4.1. ......................................................................................... 24
2.4.2. ............................................................................................................. 25
2.4.3. ............................................................................................ 26
2.4.4. ............................................................................................ 29
2.4.5. .................................................................................................... 29
2.5. ..................................................................... 30
2.5.1. ........................................................... 31
2.5.2. ........................................................................................................... 31
2.5.3. ........................................................................................................ 33
2.5.4. ............................................................................................................ 34
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3. ............ 41
3.1. ....................................................................................................... 42
3.2. ................................................................................ 43
4. CAM ......................................................................................................................... 44
4.1. ................................................... 47
4.2. ................................................................................... 48
4.3. ................................................................................................................................ 62
4.4. ............................................................................................................................. 65
5. - ............................................................................... 69
5.1. ...................................................................... 71
5.2. ........................................ 72
5.3. .......................................... 77
5.3.1. ....................................................................... 78
5.3.2. ...................................................................................... 79
5.3.3. , .............. 81
5.3.4. ................................................................................................. 82
5.3.5. ......................................................................... 82
5.4. .......................................................................................................................... 85
5.4.1. .................................................................................... 85
5.4.2. .................................................................................. 87
5.4.3 (T) .................................................................................................. 87
5.4.4. ............................................................................................ 87
5.4.5. ........................................................................................................... 88
5.4.6. ..................................................................................... 89
5.4.7. ................................................................................. 89
6. ................................................................................................................................. 91
................................................................................................................................. 92
........................................................................................................................................... 93
1. ............................................................................................................................ 93
1.1 .................................................... 93
1.2. .......................................................................... 95
1.3. ......................................................... 99
1.4. ............................................................................................................. 100
1.
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N139G97S200M13
N140S2740
N141G0Z3.
N142X65.
N143C0
N144X40.
N145Z3.
N146G83Z-25.R0Q2.F180.
N147C90.Q2.
N148C180.Q2.
N149C270.Q2.
N150G80
N151G0Z3.
N152M69
N153X65.
N154G53X0
N155G53Z0
N156M01
N157(M-TAP, 6.000, T1515)

N158M8
N159M69
N160G98M45
N161G28H0
N162G54
N163G0T1515
N164G97
N165G0Z3.
N166X65.
N167C0
N168X40.
N169Z3.
N170G99
N171M329S800
N172G84Z-21.R0F1.
N173C90.
N174C180.
N175C270.
N176G80
N177G0Z3.
N178M69
N179X65.
N180G53X0
N181G53Z0
N182M01
N183(ENDMILL, 20.000, T909)

N184M8
N185M69
N186G98M45
N187G28H0
N188G54
N189G0T0909
N190G97S200M13
N191S1990
N192G0Z3.
N193X65.
N194C45.
N195G112
N196G1X59.C18.F1500
N197Z3.
N198Z-50.F540.
N199G41X38.F900.
N200C-18.
N201G40X59.
N202Z3.F1500
N203G113
N204G0X65.
N205G53X0
N206G53Z0
N207M01
N228(C-TAP, D5.000, P0.8000, T1414)

N229M8
N230M69
N231G98M45
N232G28H0
N233G54
N234G0T1414
N235G97
N236G0Z1.
N237X58.
N238C45.
N239Z-10.
N240G99
N241M329S954
N242G88X-2.R0F.8
N243G0X58.
N244Z1.
N245G53X0
N246G53Z0
N247M01
N208(C-DRILL, D4.200, T1313)

N209M8
N210M69
N211G98M45
N212G28H0
N213G54
N214G0T1313
N215G97S200M13
N216S1818
N217G0Z1.
N218X57.
N219C45.
N220Z-10.
N221X48.
N222G87X1.476Q10.R-2.P500F126.533
N223G0X57.
N224Z1.
N225G53X0
N226G53Z0
N227M01
N268(C-TAP, D5.000, P0.8000, T1414)

N269M8
N270M69
N271G98M45
N272G28H0
N273G54
N274G0T1414
N275G97
N276G0Z1.
N277X58.
N278C45.
N279Z-40.
N280G99
N281M329S954
N282G88X-2.R0F.8
N283G0X58.
N284Z1.
N285G53X0
N286G53Z0
N287M01
N288(CUT-OFF, W3.100, T1212)

N289G0M5
N290M8
N291M69
N292G99G18M46
N293G50S2000
N294G54
N295G0T1212
N296G96S120M4
N297G0Z1.
N298X57.
N299Z-50.
N300X53.
N301G1X52.1F.5
N302X47.8F.1
N303G0X52.1
N304Z-47.9
N305G1X52.
N306G3X47.8Z-50.R2.1
N307G1X67.
N308M73
N309G1X14.8
N310G0M74
N311X53.W.2
N312X57.
N313Z1.
N314G53X0
N315G53Z0
N316M01
N318M9
N319M5
0950 G0T0808M5()
N0960 G0Z10.
N0970 G0X0.
N0980 Z-35.2
N0990 G98
N1000 G1Z-68F200
N1010 M11
N1020 G04U0.5
N1030 G1Z-14.8F2500
N1040 G04U0.5
N1050 M10
N1060 G0Z50.
N1070 G0X350.
N1080 Z200.
N1090 M99
%
4.4.
4.1.
VCMO140
Ravne No. Mat. No.

DIN
724
1,7225 42CrMo4
EN
AISI
42CrMo4 4142
4.2. ( %)
C
0,41
Si
0,20
Mn
0,75
Cr
1,05
Mo
0,23
Ni
-
V
-
W
-
Others
-
: , ,
.
, .
, .
( )
[103 x N/mm2]: 190-210
[g/cm3]: 7,84
4.14. (CCT)

680-720oC .
241.
820-850, 830-860oC .
: 840-880oC
: 540-680oC
4.3.
0.2 %
(mm)
(N/mm2)
> 16
900
17-40
750
41-100
650
101-160
550
161-250
500
(%)
(%)
(N/mm2)
(ISO-V) (J)
1100-1300
10
40
35
1000-1200
11
45
40
900-1100
12
50
40
800-950
13
50
40
750-900
14
55
40
4.15.
4.4. ( (HRC) (mm))
H max.
H min.
HH max.
HH min.
HL max.
HL min.
1,5
61
53
61
56
58
53
3
61
53
61
56
58
53
5
61
52
61
55
58
52
7
60
51
60
54
57
51
9
60
49
60
52
56
49
11
59
43
59
48
54
43
13
59
40
59
46
53
40
15
58
37
58
44
51
37
20
56
34
56
41
49
34
25
53
32
53
39
46
32
30
51
31
51
38
44
31
35
48
30
48
36
42
30
40
47
30
47
36
41
30
: 1050-850oC.
.
.

.
.

.

,
, .
.
5. -
.

. ,
: ,
, , .

.
.

.
,
.
.
5.1.
5.1.
.
.
, ,
.
,
, 5.2. ,
,
.

,
.
.
.
5.2.

. 5.3.
.
5.3.
5.1.
.
: ,
. ,
.
.
: ,
, .
: () , , ,
, .
: , , , , ,
. : ,
. :
, ,
. ,

. , ,
, .
,
. , ,
. 5.4
.
5.4.
,
.
: , ,
. :
, ,
, , ,
, .
5.2.
1.
Taa, Toa,
Tmo, a je:
Taz = Taa + Toa + Tmo , :
tg
Cn Cs t g
= Caa
,
Taa =
T
T
+1
tg
Wo k o Cob k S t 0 t g
Toa =
= Coa
,
T
T
60 N o f o
tg
tg
Cmo po t o
Tmo =
= Cmo
T
T
6000 Fo o
Wo k o Cob k S
So t o t g
Toa =
, So =
60 No T
fo
:
Cn (d) () ,
Cs(d) k ( )

tg (min) ,
T(min) ,
Cmo(d) ,
po(%) ,
So(d/h)
to(min)
No ,
Wo(bod) RM o
Ko ,
Cob(d/bod)
Ks ,
fo
Fo(h) ta,
0
Caa(d/) , Coa(d) , Cmo(d) ,
.
:
Z
t gi
tg
tg
Taz = (Caa + Coa + Cmo)
= Ca
, Cai
Ti
T
T
1
:
Ca(d) specifina .
2.

Tmd = Tmp Tom
n
Tmp = Gp Cm S ,
nt
nS
n nt
+ Gi C S
.
nt
nt
Cp(N/kom) ,
Cm(d/N)
q
nS = nt (1+
) ,
100
nt ,
q(%) ,
Gi(N/) ( )
Cs (d/N) ,
C (d/N) .
q
q
q
) Gp (Cm Cs) + (1+
) Gi (Cs C (1+
))
Tmd = (1+
100
100
100
Tom = (Gp Gi) Cs
3.

:
Tz = Tlz + Tmz + Taz + Toz, :
Tlz = Trz + Tpz
Tmz = Taz +Tez + Tos
Taz = Tam + Tap
(1)
Tez = Trh + Tph
Taz=Taa + Toa +Tmo, :
tg
Tz = cr trz+cp tuz+(cam + cap+ cos ) tz+crh tg + cph tph +( cam + cap+ cos)
(2)
T
tuz tz, :
tg
t
tuz = pz +ts
+ tp + tg + tm+ tog
T
ns z
tg
tz = ts
+ tp + tg + tm + tog,
(2) :
T
tg
tg
t
Tz = cr trz + cp ( pz +ts
+ tp + tg + tm + tog ) + (cam + cap+ cos) ( ts
+ tp +tg+tm+tog)
T
T
ns z
tg
+crh tg + cph tph + (cam + cap+ cos)
T
4.
,
:
tg
c
c
c
c
TAiz = ( ip + ta + ls + rd )
(1)
T
uip uta uls u rd
cip(d), cta(d), cls(d), crd(d) ,
,
;
ta
; uls = ls ; urd = rd ,
T
T
T
,
.
us ,
s
= 0,7 0,95
Tta (min), Tls (min),Trd(min) ,

(1) :
tg
cip
c
c
c
TAiz = (
+ ta + ls + rd ) tg = ( cip + cta + cls + crd )
(2)
T
u S S T Tta Tls Trd
:
z
t
gde je:
TAid = (cipi + ctai + clsi + crdi ) gi
Ti
i =1
cip (d), cta (d), cls (d), crd(d) ,
,
.
uip = Us s ; uta =
5.
Tos
:
C t
Tos = os Z
(1)
60 Fm
:
Cos(d/god) ,
tz
Fm(h)
,
:
C p C p
Cos = Ckm + Cod + Cpov + Cgv = m k + m m od + Am c pov + Vm c gv
100
100 m
Ckm (d/god)
Cod (d/god)
Cpov (d/god)
Cgv (d/god)
pk (%)
od
Am(m2)
m
cpov (d/m2)
cgv (d/m3)
vm (m3)
(1) Cos(d/min)
, :
Tos = (
Am c pov Vm c gv
Cm pk
C p
) tz = Cos tz
+ m m od +
+
6000 Fm 6000 Fm m 60 Fm
60 Fm
(2)
6.

:
Z
TMz = Taz + Tez + Tos ; TMd =
( Tazi + Tezi + Tosi )
(1)
i =1
Taz (
Tez (
Tos (
)

C pp p p t z
Cm pm t z
+
= (cam +cap) tz
(2)
6000 Fp p
6000 Fm m
:
Cm (d ) ,
pm ( % ) ,
tz (min) ,
Fm ( h ) ,
m (80%),
Cpp ( d) ,
Pp ( % ) ,
Fp ( h ) ,
np ,
Cam ( ) ,
Taz = Tam + Tap =
cap (
) .
7.

.
:
Pi i t ph
Pph ce t ph
+
= crh tg + cph t ph,
(3)
Tez = Trh + Tph =
60
60
Trh (
) ,
Tph ( ) ,
Pi ( Kw) ,
i
(0,75 0,95),
ce (
)
tg ( min ) ( ) ,
Pph ( Kw) ,
tph ( min ) ,
crh ( ) ,
cph (
.
8.

:
TLz = Trz + Tpz tj, TLd =
( Trzi + Tpzi ),
:
wr cr k s
Sr tr
Trz =
,
Sr =
(1)
60 N r ns z
fr
Trz (
) ,
Tpz (
) ,
Sr ( )
,
tr (min ) ,
Nr
,
,
ns
z
,
wr (bod) ,
crb ( ) ,
ks
,
,
,
fr ( h )
Sr Trz , ;
w c k tr
Trz = r rb s
= cr trz
(2)
60 N r ns z f r
:
cr ( ) ,
trz ( ) .

Tpz =
S p t uz
Sp =
w p k p c pb k s
(3)
60 N p
fn
:
Sp ( ) ,
tuz ( ) ,
Np
,
wp (bod) ,
kp
,
cpb ( ) ,
ks
,

fp ( h )
Sp Tpz ,
:
w k c k t uz
Tpz = p p pb s
= cp tuz ,
(4)
60 N p f p
:
cp ( ) .
5.3.

:
Tz = TLz + TMz + TAz + TOz,
TLz = Trz + Tpz
TLz
Trz
Tpz
TMz = Taz +Tez + Tos
TMz
Taz
Tez
Tos (, ,...)
Taz = Tam + Tap
TAz
Tam
Tap
Tez = Trh + Tph
Tez
Trh
Tph
TAz=Taa + Toa +Tmo,
TAz
Taa
Toa

Tmo
TOz
:
tg
Tz = cr trz+cp tuz+(cam + cap+ cos ) tz+crh tg + cph tph +( cam + cap+ cos)
(1)
T
tuz tz, :
tg
t
tuz = pz +ts
+ tp + tg + tm+ tog
(2)
T
ns z
tg
tz = ts
+ tp + tg + tm + tog,
(3)
T
(2) (3) (1) :
Tz = cr trz + cp (
t pz
ns z
+ts
tg
T
+ tp + tg + tm + tog ) + (cam + cap+ cos) ( ts
+crh tg + cph tph + (cam + cap+ cos)
tg
T
+ tp +tg+tm+tog)
tg
T
5.3.1.

:
TLz = Trz + Tpz tj,
TLd =
( Trzi + Tpzi ),

S p t uz
w k c k
Trz =
;
Sp = p p pb s
60 N p
fn
:
Sp ( )
,
tuz ( ) ,
Np
,
wp (bod) ,
kp
,
cpb ( ) ,
ks
,

fp ( h )

Sp Tpz ,
:
Trz =
w p k p c pb k s t uz
60 N p f p
= cp tuz
:
cp ( )

Tpz =
Sp t uz
;
60 N p
Sp =
W p k p c pb k s
fp
:
Sp ( )
tuz (
,
,
,
,
,

Np
wp (bod)
kp
cpb ( )
ks
fp ( h )
Sp Tpz ,
:
W p k p c pb k s t uz
Tpz =
= cp tuz
60 N p f p
:
cp ( )

5.3.2.

:
Z
TMz = Taz + Tez + Tos ; TMd =
( Tazi + Tezi + Tosi )
(1)
i =1
Taz (
Tez (
Tos (
C pp p p t z
Cm pm t z
+
= (cam +cap) tz
(2)
6000 Fp p
6000 Fm m
:
Cm (d )
,
pm ( % )
,
tz (min)
,
Fm ( h )
,
m
(80%),
Cpp ( d)
,
pp ( % )
,
Fp ( h )
,
p

,
cam ( )
,
Taz = Tam + Tap =
cap (

.
:
Tez = Trh + Tph =
Trh (
Tph ( )
Pi ( Kw)
i
)
ce (
tg ( min )
Pph (KW)
tph ( min )
crh ( )
cph (
Pi i ce t ph
60
Pph ce t ph
60
= crh tg + cph t ph,
(3)
,
,
,
(0,75 0,95),

( ) ,
,
,
,
.

Tos
Tos =
Cos t Z
60 Fm
(1)
:
Cos(d/god)
,
tz (min)

Fm(h)
,
:
C p C p
Cos = Ckm + Cod + Cpov + Cgv = m k + m m od + Am c pov + Vm c gv
100
100 m
:
Ckm (d/god)

Cod (d/god)

Cpov (d/god)

Cgv (d/god)

pk (%)

od

2
Am(m )

m

cpov (d/m2)
cgv (d/m3)

Vm (m3)

(1)
Cos(d/min)
,
:
A c
V c
C p
C p
Tos = ( m k + m m od + m pov + m gv ) tz = Cos tz
6000 Fm 6000 Fm m 60 Fm
60 Fm
(2)
5.3.3. ,
(Taa), (Toa )
(Tmo) , pa je:
TAz = Taa + Toa + Tmo ,
tg
S t tg
C Cs t g
:
= n
; Toa = o o
= caa
+1 T
T
60 N o T
tg
w k c k to t g
Toa = o o ob s
= coa
T
T
60 N o f o
tg
c mo p o t o t g
= cmo
Tmo =
T
6000 Fo o T
:
Cn (d)

Cs (d)

No

RM
wo (bod)
ko

coa ( )

ks

d
)
h
to (min)
fo
Fo (h)
o
tg (min)
T (min )
Cmo(d)
po (%)
caa(d)
coa (d)
cmo(d)
So (
:
TAz = ( caa + coa + cmo )
.
tg
T
= ca
tg
T
c
i 1
: ca (d)
ai
tg
T
5.3.4.

Tmd = Tmp Tom
nS
n
n nt
i
Tom = (Gp Gi) cs S + Gi c S
Tmp = Gp cm
nt
nt
nt
Tmp
Tom
Gp(N/kom)
,
cm(d/N)

q
nS = nt(1+
) ,
100
,
nt
q(%)
,
Gi(N/)
( )
cs (d/N)
,
c (d/N)
.
100
q
q
Tmd = (1+
) Gp (cm cs) + (1+
) Gi (cs c ( 1
))
100 + q
100
100
5.3.5.
()
.

.
,
, () (Vi, si, di,
Di,...) :
- ,
- ,
- ,
- ,
- ,
- .

. ,
, ,
.

. ,
.

:
1
n
T = Ti = Trz + Tpz + TAz + Tez + Taz =

i 1
cmo )
tg
T
Pi i t ph
60
w p crb k s t rz
60 N p ns z f p
Pph ce t ph
60
W p k p c pb k s t uz
60 N p f p
+ ( caa + coa +
C pp p p t z
Cm pm t z
+
+pr.+pri.m. =
6000 Fp p
6000 Fm m
crtrz + cptuz + (cam + cap)tz + crhtg + cphtph + ca

2
c
Ei = pp
Tp
:
tg
T
cpp ,
Tp
Pr.
Pri.m.
3
1
1
Pz = =
q3
1
q2
1
1
t uz
k1 + k 2 v 1 s 1 + k 3 v q1 s q1 a q1
:
t
k1 = pzz + t p + t m + t og
ns
k2 = 10 3 j D L
3
k3 = 10 j D L Q
1
q1
ts
- () ,
:
T = B vb1 sb2 ab3
T = B v b1 s b2 D b3 a b4 b b5 z b6
v = Q T q1 s q2 D q3 a q4 b q5 z q6

1
B = Q q1 ; b1=
q
q
1
; b1= 2 ; b1= 3
q1
q1
q1
- () ()

tg =
V=
iL
= 10 3 v 1 s 1
ns
C
,
T s q2
T = B vb1 sb2 ab3
q1

C = Q D q3 a q4 b q5 z q6
L = iL = i ( l1 + l + l2)
, :
i=
a
( mm )
L (mm )
l ( mm )
e = 2 5( mm )
l1( mm )
l2 ( mm )
Cf, xf, yf, rf i qf

,
()
ca =

Trh =
CA SS
v +1
Pi i Ce t g
60
q
C
VT= C 1 s q2 t s + a
C pm
1 q1
q2
Fm = Fd Sd hs
Fd ( )
Sd
hs

Cpm =
W p k p c p6 k s
60 N p f p
C pp p p
Cm pm
P C
+
+ i i e
6000 Fm m 6000 Fp p
60
TT =
c
q1 1
tS + a
q1
c pm
5.4.

q1=0,6
q2=0,37
q3=0,4
Q=1320
5.4.1.

-
: 70
: 1

: JUS K.D2.090 ([1] tab. 5.8.7.)
:
d1 = 12 mm
d = 20 mm
z=6
l = 26 mm
L = 83 mm
- : = 90; 1= 5
5.5. JUS K.D2.090

: .3190
: Rm = 470 N/mm2
:
- :
HB = 140
- : 95,5 mm
- : 55 mm
a = 5,5 mm

-

R = 470 N/mm
([1]tab. 9.3.1.a) Cv = 46,7; m = 0,33; y = 0,5 ;x = 0,5; q = 0,1; n = 0,1; i = 0,45: u = 0,1
T = 180
KV = KVm = 0,88
C di
Co = m vx 1q u = 26,4
T a b z
320 Cv KV
na =
= 860,15 o/min
D S zy
-
E = 2,2 105 N/mm2 -
I = 0,05 d 24 = 0,05 14 4 = 1920,8 mm4 -
fmax = 0,2 -
1
f max E I
S=
= 0,272 mm
x
3
0,4 C k k f a l
-
, [1] 2.3.3 , N9 Ra=6,3 m , =90,
1=5 , sz=0,288 mm/zubu.
8.4.1 ([1] 1) , a=48 mm , HB 200 ,
, V=47 m/min , sz=0,20,4 mm/zubu ,
S4,S2.
sz=0,3 mm/
-
R = 470 N/mm
C = 682 N/mm2; x = 0,86; y = 0,72; q = 1; i = 0,86

R
KFM = m
750
0,3
470
=
750
0,3
= 0,869
KFM
1.91 10 7 Pm
nm =
= 1068,14 o/min
C p d11i0 a x0 s zy b q z K FM
nm = 1069 o/min
-
Pk = Pm = 3 0,8 = 2,4 kW
Prez < Pk
-
d1 n
m
v=
= 43,98
1000
min
-
mm
Vs=1400 mm/min,
min
Vsmax=1120 mm/min , .
vr = Sz z n = 0,3 6 1000 = 1800
5.4.2.

- (B)
1
q1
1
0, 6
B = Q = 1320
= 158838,78
:
0,37
q
1
1
=
= -1,67
b2 = 2 =
= - 0,62
b1 =
0,6
0,6
q1
q1
b3 =
q3
0,4
=
= - 0,67
0,6
q1

- () :
Trez = 0,12 C
- :
Fo1 = Ksm A = Ksm b h = [N]
- :
F v
Prez = o1 rez
= 0,7 [kW]
6 10 4
- :
hmax = Sz sin = 0,3 sin 5 = 0,026 mm
5.4.3 (T)
:
T = 180
5.4.4.

wp = 1350 bod -
kp = 1,25 -
ks = 1,15 -
Vb = 0,5 -
= 1,25 - BLD
V pr = 1800 bod
kstr = 1,6
Np = 1
N r = 5 -
Cm = 150 000 -
pm = 15
Fm = 3 750 h -
m = 0,8 -
Ca = 100 -
= 15 -
to = 0,5 h
So = 6 /h
Zt = T/tg = 180/3,272 = 55 kom
n = 1000 o/min
S = 0,3 mm/z -
kot = 3
Cpb = 7,3
Crb = 9,8
Ce = 0,05 -
tg
w c k t rz W p k p c pb k s t uz
+
+( caa + coa + cmo )
Trz + Tpz + TAz + Tez + Taz = p rb s
T
60 N p ns z f p
60 N p f p
+
Pi i t ph
60
cphtph + ca
Pph ce t ph
60
C pp p p t z
Cm pm t z
+
= crtrz +cptuz +(cam + cap)tz + crhtg +
6000 Fm m 6000 Fp p
tg
T
5.4.5.
-
, [1] 3.4.1 L=6 mm
6
L
tg=i =1
= 0,005 min
1120
Vs
-
Trh =
Pi i Ce t g
60
3 0,8 0,05 0,005

= 0,00001 (/zah)
60
-
w c k t rz 1350 9,8 1,6 1,25 0,01
Trz = p rb s
=
= 4*10-6 (/zah)
60
1000
173
60 N p ns z f p
-
Tam =
150000 15 0,005
Cm pm t z
=
= 5,6*10-6 (/zah)
6000 4160 0,8
6000 Fm m
-
Tam =
C pp p p t z
6000 Fp p
C pp p p t z
6000 Fp 0,8
-
Fm = Fd Sd hs = 260
h
dan
h
2 8
= 4160
god
god
smena
:
Fd ( )
Sd
hs
-
dan
F
h
god
= 173 h
f p = d hs =
8
mes
smena
mg
12
god
:
mg
260
5.4.6.
vitkost strugotine
g
=s( sa = 0,3 ; so = 0,7728 ; sg = 0,5)
Sg =
smin
usvaja se smin = 0,5
5.4.7.
- ()
CA SS
v +1
CA = 0,0002 Cm = 0,0002 150000 = 30
ca =
ca =
C A S S 30 0
=
= 1,875
v +1
15 + 1
-
Cpm =
W p k p c p6 ks
60 N p f p
C pp p p
Cm pm
P C
+
+ i i e =
60
6000 Fm m 6000 Fp p
-
1
q
C
VT= C 1 s q2 t s + a
C pm
1 q1
q2
q
C
= C 1 s q2 t s + a
C pm
1 q1
q2
-
TT =
c
c
q1 1
q 1
tS + a = 1 tS + a
q1
q1
c pm
c pm
6.
.
.
:
( - CAD ,
,
,

, .

.
[1] ., ,
, 1998
[2] ., , , 1998
[3] ., , , , 1971.
[4] ., ,
[5] .,
[6] ., CNC
[7] ., ,
, 1996
[8] ., CNC ,
[9] ., CNC ,
[10] ., ,
[11] ., ., , 2007
[12]
1.
, ,
,
.
,
, .
.
.
.
: .

,
, , ,
, , .
: ,
, , , , , ,
, , .
,
, , (, , , , .).
,
, , , ,
.
.
( , ,
, .), ( .),
(, , , , , ...) (
- ).
,
, , .

( ), (),
.

.
:
, ,
,

, .
1.1
( 1.1.):
( )
,
.
1.1.
,
. (
), .

:
() - 1.1., (),
( 1.2.).
1.2.
, ,
-,
. .
. ,
( 1.3.).
(, , .) ( 3.3.-)
:

:
o
o ,
1.3.-.
( 1.4.),
, , .

.
1.2.
, , ,
, :
( )
( ).
1.3.
1.4.
( 1.5.)
, , , .
.
1.5.
- ( 1.6.)
. ,
. .
1.6. ()
, , , .
JUS .9.030 ISO ( 1.7).
1.7.
.
, 0.
- .
1.3.
()
( , .).
,
.
. ISO ( 1.8.) 14
(12 ).
1.8.
1.4.
XX 10 - 20 m/min ( 1.9.),
1.000 m/min, ,
.
1.9.

,
,
, , ,
.

, :

,
.
( 1.10.).
.
1.10.

,
, :
,
,
,

.

, , .
, .
: .
.
, , , .
: , , .
.
(
, .) .
,
. , ,
.
,
.
: , , , - - . ,
, 4140, 4141, 4143, ..., 4149, (4170 ... 4176),
(3840, 4840, 6440, ...), OCR (4150, 4650, 4750 ...) ...
, ,
, ., .

, : , , ,
.

, - ,
.
(18 % W, 4 % Cr 1 % V)
. -
(5 % , 6 % W 2 %
V).
( 4 %),
, . .
.
- .
.
:
: 6880, 6881, 6882, 6883, 9782 ...
,
- : 7680, 9780, 9783...
,
: 7880, ...
, ,
: 8780, 9681, 9683, 6981, 9880, ...
,

: 6980, 9682, 9780, ...

.
, - (iN)
20 - 40 %, 2 - 3
( 1.11.). iC,
iN, l23, .
1.11.
, .,
.
- (
WC, iC, aC, NbC, ...) - ( C, Ni, ...).

.
(
1250C), . ,
, .
- WC :
WC iC,
aC. ,

WC, iC aC ( iC C).
, .
ISO JUS :
- .
( 1.12.) .
:
() - , ,
() - , ,
() - .
1.12.
.
, , ()
iC C ( ). ,
. , ,
iC C (01 - 10)
, .
WC C (20 - 50)
, ,
.
( 1.13.) :
iC, iN, l23, , .
1.13.

( ) ,
- .
.
.
.

, , - :
( ) , l23 ,
( - ) 60 % l23 40 % WC,
2C iC.
Si3N4 .
1600 - 1800C
, .
,
.
.

(
), , ,
.
.

: , - CBN
( ) - KD.
,
.

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1.8. a EMCO TURN 55

W - (Workpiece zero point)

N - (Tool mount reference point)

1.8.1. CNC EMCO-TURN 55

No. SDJCR 1210 D07

No. SDJCL 1210 D07

No. SDNCN 1210 D07

max. korak 1,5 mm No. NL 1210-2 RH

No. NVR 10-2 RH

No. SDVCR 07 S10D 010 x 60 mm

06,8 mm A8, DIN 333

A8, HSS, DIN 333

2.20. CNC SCHLEICHER

2.21. B : 1-2, 23, 3-4, 4-5

160i, 180i 210i

2.26. CNC FANUC LCD

SIEMENS 840D ( 2.29.) 31

2.29. Siemens 840C

SIEMENS 840C ( 2.30.)

2.30. Siemens 840C

MORI SEIKI NL 1500

4.5. 1500 A = 2 695 mm, B = 3 388 mm, C = 3 688 mm, D =

1500 300 mm.

N38(DRILL, D24.000, T101)

N57(DRILL, D15.000, T202)

N77(I.D.,R-F, R0.800, T707)

N131(DRILL, 5.000, T808)

N157(M-TAP, 6.000, T1515)

N183(ENDMILL, 20.000, T909)

N228(C-TAP, D5.000, P0.8000, T1414)

N208(C-DRILL, D4.200, T1313)

N268(C-TAP, D5.000, P0.8000, T1414)

N288(CUT-OFF, W3.100, T1212)

Ravne No. Mat. No.

TMz = Taz + Tez + Tos ; TMd =

( Tazi + Tezi + Tosi )

+ tp + tg + tm + tog ) + (cam + cap+ cos) ( ts

+crh tg + cph tph + (cam + cap+ cos)

TMz = Taz + Tez + Tos ; TMd =

( Tazi + Tezi + Tosi )

= crh tg + cph t ph,

T = Ti = Trz + Tpz + TAz + Tez + Taz =

crtrz + cptuz + (cam + cap)tz + crhtg + cphtph + ca

T = B vb1 sb2 ab3

Cf, xf, yf, rf i qf

5.5. JUS K.D2.090

C = 682 N/mm2; x = 0,86; y = 0,72; q = 1; i = 0,86

vr = Sz z n = 0,3 6 1000 = 1800

3 0,8 0,05 0,005

usvaja se smin = 0,5

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