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InspectionandTestPlanforValve
ActivityBy
No.
1

InspectionandTestPlan
PreInspectionMeeting

ReferenceDocument
Spec.

AcceptanceCriteria
Spec.

Remark

VerifyingDocument
Manuf.

TPI

Client

MOM

DWG,
Calculationbook

BeforeManufacturing
API594,599,600,602, API594,599,600,
603,6D,608,609and 602,603,6D,608,609
ASMEB16.34
andASMEB16.34

DWG,Design,
CalculationDocument

WPS&PQR

ASMEIX

ASMEIX

WeldingBook

WelderQualification
Certificates

ASMEIX

ASMEIX

Certificates

NDTprocedures

ASMEV

ASMEV

Procedures

NDEPersonnel
Certificates

ASME

ASME

Certificates

PWHTProcedure
(ifneeded)

Procedure

ShellTestProcedure

API598

API598

Procedure

BackseatTestProcedure

API598

API598

Procedure

10

LowPressureclosureTest
Procedure

API598

API598

Procedure

11

HighPressureclosureTest
Procedure

API598

API598

Procedure

API594,599,600,602, API594,599,600,
603,6D,608,609and 602,603,6D,608,609
ASMEB16.34
andASMEB16.34

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12

PaintingProcedure

SSPC

SSPC

Procedure

Materials
13

RawMaterialCertificates

ASMEII/ASTM

ASMEII/ASTM

OriginalMaterial
Certificates

14

MaterialIdentification

ASMEII/ASTM

ASMEII/ASTM

Report

MSSSP55

Report

DWG/ASMEII/ASTM

Report

MSSSP55/
ConstructionCode

Report

DWG/ASMEII/ASTM

Report

DuringFabrication

15

16

17

18

Body,CapandBonnet
VisualInspectionafter
Casting

MSSSP55

Body,CapandBonnet
Dimensional,,Mechanical
DWG/ASMEII/ASTM
andChemicalComposition
Inspection

TrimMaterialVisual
Inspection(Stem,Ball,
Disk,Seatandetc.)

MSSSP55/
ConstructionCode

TrimMaterial
Dimensional,Mechanical
andChemicalComposition DWG/ASMEII/ASTM
Inspection(Stem,Ball,
Disk,Seatandetc.)

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19

CastingDefectRepairby
Welding

WPS/
ConstructionCode

WPS/Construction
Code

20

PWHTReview

Procedure

Procedure

21

ConfirmationonNDETest
ResultsforallComponents

Procedure

22

ValveAssemblyInspection

23

Report

Procedure

Report

DWG

DWG

Report

ValveWeldingInspection
(Ifany)

WPS

WPS

Report

24

Bolt,Nut,Gasket,Gland
andotherBought
ComponentsInspection

DWG/ASMEII/ASTM

DWG/ASMEII/ASTM

Report

SW

25

ValveBodyShellTest

API598

API598

Report

26

ValveBackseatTest

API598

API598

Report

27

LowPressureclosureTest

API598

API598

Report

28

HighPressureclosureTest

API598

API598

Report

29

ValveFunctionalTest

API598/
ConstructionCodes

API598/
ConstructionCodes

Report

FinalInspection

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30
31

FinalVisual&
DimensionalCheck
SurfacePreparationand
Painting

DWG/Spec.

DWG

Report

Procedure

Procedure

Report

32

CheckofNamePlate

DWG

DWG

Report

33

CheckofFinalBook

Spec.

Spec.

DWG/P.O

Documentation
34

InspectionReports

Spec./DWG

Spec./DWG

Report

35

NCR

Spec./DWG

Spec./DWG

Report

36

ReviewFinalDataReport

Spec./DWG

Spec./DWG

Report

PreShipmentInspection
37

PreservationandPacking

Spec.

Spec.

Report

38

Marking

Spec.

Spec.

Report

39

LoadingInspection

Spec.

Spec.

Report

40

ShippingDocument
Control

Procedure

Spec.

PackingList

Abbreviations:
H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.
R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.
A:Approval
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
4

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MOM:MinuteofMeeting
P.O:PurchaseOrder

formoreinformationreviewfollowingarticles:
http://www.inspectionforindustry.com/thirdpartyinspectionforvalve.html
http://www.inspectionforindustry.com/inspectionandtestplanforvalve.html
http://www.inspectionforindustry.com/factoryacceptancetestforvalve.html