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Spinning Manual
Spinning Manual
PROCESS
M.B.O
SORTING
BALE PRESSING M/C
BLOW ROOM
CARDING
BREAKER D/FRAME
LAP FORMER
RIBBON LAP
M/C
COMBER
FINISHER D/FRAME
SPEED FRAME
RING FRAME
WINDING M/C
CONDITIONING
PACKING
INDIAN COTTON
IMPORTED COTTON
INDIAN COTTON TYPE
S-6
100%
S-6
ONGIN
S-6
ORGANIC
J-34
100%
DCH32
100%
DCH32
ONGIN
DCH32
ORGANIC
MCU-5
FAIR TRADE
MCU-5
MCU-5
100%
ORGANIC
IMPORTED COTTON
GIZA-86
EGYPT
GIZA-88
EGYPT
AKDLA
AUSTERLION
ULTIMA
U.S.A
PIMA
SICALA
U.S.A
_
LAKSHMI
-
NO. OF M/C
Feed roller,
SORTING
OBJECT :To remove the contamination like hair, colour yarn,
jute plastic, polythin, sutli,etc.
PROCEDURE OF SORTING :FOR COTTON SORTING {PROCESS} 1.To hold the cotton in one hand & open the cotton slightly by
other hand.
PROCESS SEQUENCE BALE (TO BE SORTED)--M.B.O. (MIXING BALE OPENER)FIRST SORTING -SECOND SORTING -TUFT IS FED TO BALE
PRESS M/C
Sorting load acc. to mixing of cotton fibersMIXING
LOAD
A
90
B
60
C
45
D
35
E
30
VARITY
J-34
S-6
S-6 OG
DCH32
MCU-5
MCU-5 SUPER
DCH32
TOTAL
123
149
105
255
461
234
178
STANDARD
131
169
114
271
495
252
189
EFFICINCY(%)
94
94
93
94
93
93
94
TOTAL
113
135
101
237
405
208
154
STANDARD
131
169
114
271
495
252
189
EFFICINCY(%)
86
85
89
87
82
83
81
MPM-8
CVT-1
SP-F
= 29*c
Model
No of m/c
TRUTZSCHLER
-
BO-A-2300(YEAR-2005)
1
TECHNICAL DATA :
M/C HEIGHT =2.90 mtr
M/C WIDTH
= 5.16 mtr
=1.60-2.20 mtr
= 0.85-7.0 m/min.
Suction duct
Truck :- It give way or it is help in moving to the machine
from left to right & right to left on laydown in straight
manner.
Suction duct covering consist
Cover belt
Wind up device
Cover belt : one end is fitted at suction station &
other end is on winding roller.
Wind up device it is fitted on the truck.
Turret :- In inner suction system ,transformation of tufts
from detacher to inner suction system.
Pressure =0.6 kpa
Two guide rollers,
Two disc tooth rollers,
Two grid bar used below disc tooth rollers.
MODEL
NO. OF MACHINE
TRUSTZSCHLER
-
SP-MF(YEAR-2005)
1
Machine width
= 1464 mm
Machine length
= 1100mm
Fan speed
= 1360-2960 rpm
MODEL
TRUTZSCHLER
-
NO. OF MACHINE
0532501 (YEAR-2005)
1
OPERATION PERFORMED
Removal of microdust particals.
Heavy impurities.
Removal of trash from fibers like seed, chaff(leaf
,stalk),dirt &dust,etc.
Removal of dropping waste.
MACHINE PARTS : Two beater (pin type) with drive
Grid bar
A/c motor
Frame
Material suction device
Waste suction device
Inner sheet metal casing
Outer sheet metal casing
TECHNICAL DATA :Inner frame width
=1300 mm
Machine height
= 2100 mm
Machine width
=1464 mm
Machine length
= 1830 mm
Machine weight
=1500 mm
= 605 mm
Maximum output
= 850 kg/hr.
Fan speed
=1200 rpm
Beater speed
=780 rpm
= 1450 rpm
Motor rating
= 7.5 kw
Motor frequency
= 50 Hz.
TRUTZSCHLER
- MPM-8 (YEAR-2005)
-2
OPERATION PERFORMED
Mixing to different type of cotton,
Stock to material into eight chamber.
Working details : The second concepts are multi mixer MPM-8 , it is available with
eight chambers. The tufts are once again into a m/c by a fan.
The filling procedure & control of the flaps are identical to the
working of multi mixer MPM-8. The difference between the
blending channel underneath the opening rolls, there is no
conveyer belt. The MPM-8 works on the basis of a closed air
circulation, i.e the conveyer air entering the m/c also carries
the material & feeds it into the next m/c .
MACHINE PARTS :This machine is made up of three parts;
1.A storage unit /section ,
Eight chamber
2. An intermediate section ,
Two feed roll , One beater, Sensor
3.A delivery section ,
Air pressure are used for deliver to the material ,conveyer.
CVT-1( CLEANOMAT)
MANUFACTURER
MODEL
TRUTZSHLER
-
NO. OF MACHINE
OPERATION PERFORMED
CVT-1 (YEAR-2005)
2
M/c length
= 2400 mm
= 1800 mm
= 0.75-15.17 mtr./min
= 1191-1213 rpm
MODEL
TRUTZSCHLER
-
NO. OF MACHINE
SP-F (YEAR-2005)
2
OPERATION PERFORMED
Removal of dust particals,
Removal of dry & colored materials in fibers ,
Removal of all types of contamination like hair,
colored yarn,etc.
MACHINE PARTS : Feed lattic
Pressure roll
Cylinder 1 (with two mote knives, two suction hoods, one
carding segment)
Cylinder 2 (with one mote knives, one suction hood, one
carding segment)
Cylinder 3 (with one mote knives, one suction hood)
TECHNICAL DATA : Maximum detection rate
= 100-5000/hr.
= 90-180 degree
Beater speed
= 740 rpm
= 5000/hr.
Green+
= 1000/hr.
Blue+
= 5000/hr.
ventilator
waste ventilator
-
front ventilator
waste ventilator
SP-F
ventilator
Fire
ventilator
MATERIAL SUPPLY
PRESSURE(Pa)
600-1000
MPM-8
CVT-1
SP-F
Dust supply pressure
500
500
500
= 50-200 Pa
Diameter (mm)
330
300
300
300
300
300
Diameter (mm)
250
300
280
300
150
300
300
CARDING SECTION
M/C SPECIFICATION
MANUFACTURER
MODEL
NO OF MACHINE
TRUTZSCHLER
-
DK800 (YEAR-2006)
9+1[DK780]=10
Cylinder
Flates
Doffer
Grid
Stripper roller
Flat cleaning brush
Top plate
Suction hood
Cross roller
Trumpet
SFL [STATIONARY FLATS LICKER-IN SIDE]
SFD [Stationary flats doffer side ]
MACHINE PARAMETER Feed roller diameter =100 mm
Licker in diameter
= 253 mm
Cylinder diameter
= 1290 mm
Doffer diameter
= 680 mm
Cylinder speed
Doffer speed
= 851-1125 rpm
Flats speed
No. of flats
401-531 rpm
= 80-320 mm/min
= 84
= chute feed
Can diameter
= 40 inch
Can height
= 45 inch
Width of web
Delivery speed
= 830 mm
= 115 m/min
SET POINT
Feed plate to feed roll
Feed plate to licker-in
Licker-in to wing
Licker-in to mote knives
Licker-in to cylinder
Cylinder to SFL
Cylinder to back suction
Cylinder to flat
Cylinder to SFD 64 PPSI
Cylinder to front top plate
Cylinder to doffer
Cylinder to front bottom plate
Cylinder to back bottom plate
Doffer to stripper
Stripper roller to cross roller
Cross roller to web plate
Top calendar roll to bottom calendar roll
Cylinder pulley
Licker-in pulley
Flat pulley
GAUGE(Th
ou)
4
40
40
40
7,8
18
55
10,8,8,8
12
40
5
14
40
6
6
40
6
210
260
180
CARD SETTING
S.NO.
1
2
WRAPPING
0.160
0.190
FBK PRESSURE(Pa)
400
220
S.N
O.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
WRAPPING
0.160
0.160
0.160
0.160
0.160
0.160
0.160
0.190
0.190
0.190
0.190
0.190
PRODUCTION
(KG/HR.)
15
18
20
22
25
30
35
10
15
20
22
25
DELIVERY
SPEED(IN RPM)
67
81
90
99
112
135
137
53
80
107
117
133
TECHNICAL DATA
Cylinder pulley diameter
= 175 mm
= 260 mm
= 120 mm
= 90 mm
= 1020 mm
= 920 mm
= 7300 kgs.
= 1994 mm
Machine length
= 5650 mm
Production/SHIFT
= 275.25 kgs/shift
Production/hour
= 34.40 kg/hr.
Height of FBK
= 2625 mm
= 1900 mm
Width of coiler
= 1940 mm
= 60-200 Fold
= 8100 mtr.
= 25.17 kgs
Hank of sliver
= 0.190 Ne
= 3.21 gms/mtr.
Fineness
= 0.084-0.295 Ne
FBK Pressure
= 0-999 Pa
Floor load
= 8520 N/m2
Operating pressure
= 600-1200 Pa
Angle = 40 *
Thickness = 0.04 mm
Angle = 30*
No. of teeth = 367/sq. inch
- E.5010-8VG
= 240/sq. inch
SFD Teeth
640/sq. inch
= 225 ton
Doffer
= 1500 ton
Flat
= 700 ton
SFL
= 250 ton
SFD
= 450 ton
BREAKER D/FRAME
MANUFACTURER
MODEL
LAKSHMI RIETER
-
NO. OF MACHINE
LD0/6 (YEAR-2000)
- 2
MACHINE PARTS
Creel
Feed roller
Auto leveler
Feed plate
Drafting rollers
Condenser funnel
Coiler trumpet
Pressure arm (Pneumatic)
Two coiler heads
TECHNICAL DATA
Input material
No. of doubling
= up to 8
=2
= 12
Roll gauge
card sliver
= 46/50
= 2-12
Feeding speed
= up to 42.5 gm/mtr.
Delivery speed
= 240-500 m/min.
Draft tension :
Main draft
= 40-80 mm
Break draft
= 36-90 mm
Trumpet size
= 3.5 mm
Production
= 180-360 kgs/hr.
Machine weight
= 2440 kgs
= max. 1200 mm
350[,400,450,500 ] mm
Can height
Output material
= draw sliver
= 3/3
= 914-1200 mm
Pressure supply
= Pneumatic [6 bar ]
= 2-3 bar
= 0.5-2.5 bar
Can changer
= 4-5 bar
Drafting rollers : Top roller cot size (mm) :- 39*39*39 [ T1, T2, T3 ]
Bottom rollers size (mm) :- 52*28*28 [ B1, B2, B3 ]
Top roller hardness : = 70* SHORE
Top rollers rubber coated,
Bottom roller are of hardness steel fluted rollers
CHANGE POINTS AT D0/6
DRAFT
3.7-5.1
4.9-7.0
6.3-9.1
8.0-11.0
DCCP GEAR
82 TEETH
63 TEETH
48 TEETH
38 TEETH
MAIN DRAFT
= 4.9
CHANGE PINION
= 92 T
BREAK DRAFT
1.28
1.51
1.71
2.0
SPECIAL FEATURES OF DO/6 LMW : Mainly use for synthetic & also use to cotton
Use for blending
Double line feeding
Double delivery
Easy to operate
Auto doffing system is used , pneumatic loaded calendar roller
for delivery hence compression takes place , flies on suction fan
hence it is necessary to clean up to 45 min.
Stop motion checking
Creel stop motion
Coiler stop motion
Roll lapping stop motion.
Machine cleaning schedule
PARTS
Roll interchange
Coiler cleaning
Fan waste
Roll washing
Drafting zone
Creel cleaning
SCHEDULE
2hrs
24hrs
30min.
24hrs
2hrs
Every batch
TOOLS
By hand
Water & cloth
By hand
Water & cloth
Cleaning gun
Cloth & Cleaning
gun
MODEL
NO. OF MACHINE
LAKSHMI
-
LH-10 (YEAR-2005)
1
FEATURES OF LH-10
--
Total draft
= 1.2 -2.26
=2
Doubling
= up to 28 slivers
=up to 40 inch
Can height
Lap width
= up to 48 inch
= 300 mm
600 mm
= 60-80 gm/mtr.
= 15.40 kgs(with spool)
Break draft
1.042
= 7 bar
40-60 mm
= 40-60 mm
Operating pressure
= 6 bar
= 3 Nm3/hr
Color
= grey
Quality
= antistatic
Quality code
83*
Minimum dia.
= 36 mm
Maximum dia.
= 39 mm
SCHEDULE
8hrs
TOOLS
Cleaning gun
24hrs
By hand
8hrs
8hrs
By hand
Cloth & cleaning gun
8hrs
Bamboo stick
24hrs
Cleaning gun
After a batch
24hra
MODEL
LAKSHMI
-
NO. OF MACHINE
LE2/4a (YEAR-2000)
1
FEATURES OF SLM
Drafting is pneumatically weighted.
Lap weighted is performed on a patented
automatically system.
0.120-0.180
= 75-120 gm/mtr
Cleaning efficiency
= 70%
Draft
= 1.5-2.0
Lap weight
= 50-75 gm/mtr
Lap width
= 250mm in case of
feeding to RLM
&
= upto 13 kgs
Working speed
= 65 m/ min
Drafting system
= (pneumatic)4/6
Draft constant
= 1.35
= 1.8-2.00mm
Doubling
= 21 [11+10]
1440 kg
Drafting system
Table
490 kg
240 kg
2170 kg
= 50-65 m/min
= 140,170,185 mm
Motor speed
= 1440 rpm
Frequency
= 50 hz
M/c width
= 2260 mm
SCHEDULE
8 HRS.
TOOLS
WATER & CLOTH
CLEANING
BOTTOM PATELI &
8 HRS.
DISC SIDES
DRAFTING ZONE
TOP ROLL
2 HRS.
24 HRS.
CLEANING GUN
WATER & CLOTH
WASHING
BELOW &
8 HRS.
CLEANING GUN
SURROUNDING
M/C
STOP MOTION CHECKING once in a shift
Creel stop motion
Drafting stop motion
Roll lapping stop motion.
MODEL
LAKSHMI
-
NO. OF MACHINE
LE2/4a
1
= 5275 mm
Width of machine
= 2907 mm
Machine weight :
Auto lap
1450 kg
Head stock
= 550 kg
50-65 m/min
5-8
Lap width
= 300 mm
Drafting system
450 mm
= pneumatic
=1.2 Nm3/hr.
=
960 rpm
= 76 T
= 35/40
=1.34,1.02
Chain wheel
For lap roll drive , the following different chain wheels
are sent
Chain wheel at coupling
24/25 T
= 76 T
= 78 T
FORMULA
Total draft = feed gm/m *doubling/del. gm/m
Draft change gear = total draft / break draft *constant
of main draft
Cleaning schedule of RLM M/c Creel & table
cleaning
Drafting zone
Top & bottom
clearer cloth
Disc sides lap
formation unit
Top roll washing
Below &
surrounding m/c
2 hrs
2 hr
8 hrs
Cloth &cleaning
gun
Cleaning gun
By hand
8 hrs
Cleaning gun
24 hrs
8 hrs
COMBER
Name of
machine
Model
No. of
machine
Comber
E 65
E 66
E 60 H
2
1
3
Manufactur
er
(RIETER)
Year- 2004
Year 2010
Year -1997
OBJECTIVES OF M/C
The main object of comber is to remove short
fibers.
Straightening & parallization on fiber
Upgrade raw material
Yarn evenness
Strength
Cleanliness
Visual appearance
Smoothness
Requires less twist than carded
Removal of neps .
MACHINE PARTS : Lap roller
Feed roller
Nipper
Top comb
Bottom roller
Detaching roller
Web condensing tray
Sliver plate
Delivery roller
Table cylinder
Sliver guide
Trumpet drafting zone
Calender roller
Coiler trumpet
Unilap
50 HZ
6 BAR
MXG.
= PIMA 100 %
Sliver hank
= 0.180
trumpet
46
= 4.0
Production
= 30 kg/ hr
Delivery speed
= 8
=3/3
Noil (%)
= 20%
= + 0.5
= 4.7 mm (4.3-5.9 mm )
= 9.12-25.12
= upto 75 %
= 35 teeth/cm.
650-900 N
= 1.13-2.0
= 41-60 mm
= 650 mm
= 300 mm
= 600 mm
= 1200 mm
= 4600 kg
Batt tension
Floor load
= 10600 N/m2
60-80 ktex
= 855 N
10000 mtr
= 10 %
= 3.5
Piecing index
= +0.3
Drafting trumpet
Table trumpet
= 7.0 mm
=
4.0 mm
Drafting rollers
Top rollers dia. : - T1 =
39 mm
T2 = 39 mm
T3
= 35 mm ,
39 mm
:B2
= 27 mm , B3
= 27 mm
Break draft
1.13
1.24
1.34
1.50
1.65
1.82
2.0
Change gear A
38
40
48
45
45
40
Change gear B
38
38
45
40
38
33
15.20
15.89
16.55
17.27
17.51
18.30
19.26
48
33
33
33
48
38
40
38
25
24
23
33
25
25
R.W.
4.3
4.7
5.2
5.9
22
20
18
16
Feed change
gear
62
56
52
45
Schedule
24 hrs
4 hrs
24 hrs
8 hrs
Tools
Water & cloth
Top comb brush
Cleaning gun
Cleaning gun
24 hrs
8 hrs
48 hrs
2 hrs
Vacuum
----------
--
RIETER
MODEL
D40[YEAR-2006]
--
NO. OF M/C
--
RSB-
OBJECT
To reduce weight per unit length of sliver.
To improve the regularity of fibers by drafting
& doubling
To parauelize them to their neighbours
To straightened out the fibers into fibers
exient
To mixing different type of fibers so as to give
a homogeneous blending
TECHINCAL DATA
Drafting system
--
4/3
Doubling
--
10
Efficiency
--
75%
Production
--
30-80kg/h
--
38mm
--
30mm
--
30mm
m/c height
--
1860-2515mm
Roll gauge
--
46/50
Del. Speed
--
--
250-1100mtr./min
12-50ktex
--
1.25-7.00ktex
Draft (v)
--
4.54-11.56
Fibre length
--
max. 80mm
Can dia.
--
210-1000mm
Can height
--
900-1520mm
--
60mm
Feeding rate
--
300-400mm/min.
--
35.5mm
36-40mm
Drafting system pressure in newton Back ,middle & del. top roll pressure -440n
Top roll cot dia.
--
36-38mm
--
100-160mm
--
320-
200-500mm
25-45mm
--
300-500u/min.
Trumpet size
--
28
-- 6.0
--
W1
VZW
Nw 1 / Nw 2
--
--
98
0.93
99
0.99
W2
VZ
52
1.00
W8
VA
W4
VV
100
1.00
75.2
0.99
(54.
6)
(1.0
5)
W4
VV
V&GV
HV
101
1.01
73.7
1.01
59.8 (62.
4)
1.15 (1.2
0)
83.2
1.60
WHERE , VV
4.0-11.0 mm
102
1.02
51.5
1.01
74.4
1.00
(57.
2)
(1.1
0)
39/52
-- Break draft
---
51
1.02
72.9
1.02
68.0 (67.
6)
1.25 (1.3
0)
88.4
1.70
Total draft
main draft
103
1.03
72.2
1.03
72.8 (78.
0)
1.40 (1.5
0)
93.6
1.80
SPEED FRAME
MANUFACTURER
MODEL
2005)
NO. OF MACNINE
- LAKSHMI
- LF1660(YEAR- 4
SPACER
TWIST MASTER
FLYER WITH BOBBIN SUPPORRTING ROLL
SPINDLE
LIFTER RAIL
SLIVER GUIDE
CONDENSOR
TOP ARM/SADDLE
NOSE BAR
TENSIO PULLY
TECHNICAL DATA OF LF1660 :These m/cs are only built with the drive to the right i.e.
the head stock is on the right when looking at the
delivery.
Spindle gauge
= 121.83
No.of spindle
= 120
Bobbin size
= 16*6 inch
= 50 m/min
= 9-24
Count = >
English (Ne)
= 0.5 to 3.0
Metric (Nm)
= 0.85 to 5.0
= 37*30 mm
= 12950 kg
Motor speed
= 700-1400 rpm
Flyer speed
= 800 rpm
= 0.86 to 1.04 mm
= 83* Shore
= 47-55-48
Break draft
= 152 mm
Tension draft
= 1.086
Main draft
= 10
Machine width
= 3643 mm
Set tension
= 3.12
= 5200 mtr
= 30 to 55T
TPI/TM
= 1.166/1.951
Creel wheel
= 40 to 48 T
66.82/BDCP
= 1.087
RING FRAME
MANUFACTURER
ELITE COMPECT SET]
- LAKESHMI [SUSSEN
MODEL
2006)
NO. OF MACHINE
MACHINE PARTS: CREEL
HOLDER
HANGER
ROVING GUIDE 3 IN 1
DRAFTING ROLLERS
APRON
CRADLE
SPACER
LAPPET
LR6/A (YEAR-
17
SPINDLE
TOP ARM/SADDLE
RING
ABC RING
FLY CATCHER
TRAVELLER
DOFFING RAIL
SPINDLE TAPE BELT
TIN ROLLER
SUCTION TUBE
ELI TUBE & ELIED APRON
COTS ROLLER
JOCKEY PULLY
NOSE BAR
SPINDLE WHARVE
POSITIVE CLIP RING
RAIL RING
SEPARATER PLATE
SPINDLE BRAKE
M/C TECHNICAL DATA :Bottom roller dia.(In mm) =>
=30
2.5-7.0 mm
= 73*30 mm
Pressure
2.1-2.3
2.0-2.2
DIA. 30 (B3)
1.14
59
53
1.24
54
49
where, C.P. =
COLOUR
Brown
Dark Grey
Natural White
Yellow
Black
Cream
Red
Green
Blue
Grey
Cream
Yellow
BOTTOM APRON
CRADL
E
INSID
E DIA.
THICHNES
S
WIDTH INSID
E DIA.
THICHNES
S
36
39.2
1.05
29.75
80.5
1.05
43
43.3
1.05
29.75
82
1.05
59
53.8
1.05
29.75
89
1.05
Twist
range
change
gear
76
77
78
79
80
D & C=
137 T
89
88
87
86
85
102
35
2439
2499
2561
2624
98
39
2103
2155
2262
2262
91
46
1656
1696
1738
1781
82
55
1248
1279
1310
1341
72
85
927
950
973
947
65
72
756
774
793
813
32
2.09
33
2.03
34
1.97
35
1.91
55
1.22
56
1.20
57
1.17
58
1.15
59
1.13
60
1.11
61
1.09
62
1.08