Materials & Streams Report

May 19, 2016

for Base case_Lab 5_for V8.5 (1)

1. OVERALL PROCESS DATA
Annual Operating Time
Recipe Batch Time
Recipe Cycle Time
Number of Batches per Year
MP = Undefined

7,908.07h
31.73h
26.61h
297.00

- Page 1 -

2.1 STARTING MATERIAL REQUIREMENTS (per Section)

Section

Starting Material Active Product

Amount
Needed
(kg
Sin/kg
MP)

Main Section

(none)

Unknown Unknown Unknown Unknown

(none)

Molar
Yield
(%)

Mass
Yield
(%)

Gross
Mass
Yield
(%)

Sin = Section Starting Material, Aout = Section Active Product

2.2 BULK MATERIALS (Entire Process)

Material

kg/yr

kg/batch

11,880
74,082,185
231,197
74,325,262

40.000
249,434.968
778.441
250,253.409

kg/yr

kg/batch

11,880
74,082,185
231,197
74,325,262

40.000
249,434.968
778.441
250,253.409

% Total

kg/yr

kg/batch

100.00
100.00

11,880
11,880

40.000
40.000

TA root chips
Water
Air
TOTAL

kg/kg MP

2.3 BULK MATERIALS (per Section)

SECTIONS IN: Main Branch
Main Section
Material
TA root chips
Water
Air
TOTAL

kg/kg MP

2.4 BULK MATERIALS (per Material)

TA root chips
Procedure
Main Section (Main Branch)
P-1
TOTAL

kg/kg MP

- Page 2 -

Water
Procedure
Main Section (Main Branch)
P-1
P-3
P-6
TOTAL

Air
Procedure
Main Section (Main Branch)
P-6
TOTAL

% Total

kg/yr

kg/batch

0.01
0.10
99.89
100.00

8,863
70,903
74,002,420
74,082,185

29.841
238.729
249,166.398
249,434.968

% Total

kg/yr

kg/batch

100.00
100.00

231,197
231,197

778.441
778.441

kg/kg MP

kg/kg MP

2.5 BULK MATERIALS: SECTION TOTALS (kg/batch)

Raw Material
TA root chips
Water
Air
TOTAL

Main Section
40.000
249,434.968
778.441
250,253.409

2.6 BULK MATERIALS: SECTION TOTALS (kg/yr)

Raw Material
TA root chips
Water
Air
TOTAL

Main Section
11,880
74,082,185
231,197
74,325,262

- Page 3 -

3. STREAM DETAILS
Stream Name
Source
Destination
Stream Properties
Activity (U/ml)
Temperature (C)
Pressure (bar)
Density (g/L)
Total Enthalpy (kW-h)
Specific Enthalpy (kcal/kg)
Heat Capacity (kcal/kg-C)

Ext II out
P-3
P-4

R.water
P-4
P-1

Residue
P-4
OUTPUT

TA root
INPUT
P-1

0.00
110.00
5.23
963.82
46.08
109.53
1.00

0.00
125.00
1.01
958.38
30.42
124.44
1.00

0.00
125.00
1.01
958.35
21.95
124.51
1.00

0.00
25.00
1.01
994.70
1.16
24.95
1.00

38.412
1.046
0.000
322.555
362.013
375.601

0.000
0.680
0.000
209.660
210.340
219.474

38.412
0.366
0.000
112.894
151.672
158.264

0.000
0.000
40.000
0.000
40.000
40.213

Fresh water I
INPUT
P-1

Ext I out
P-1
P-2

Ext. water
P-2
P-5

TA fibre
P-2
P-3

0.00
25.00
1.01
994.70
0.87
24.95
1.00

0.00
110.00
3.11
963.96
35.56
109.21
0.99

0.00
125.00
1.01
958.57
22.61
124.00
0.99

0.00
125.00
1.01
958.47
17.80
124.24
0.99

0.000
0.000
29.841
29.841
30.000

38.800
1.880
239.502
280.181
290.658

0.000
1.222
155.676
156.898
163.680

38.800
0.658
83.826
123.283
128.626

Component Flowrates (kg/batch)

TA fibre 2
TA powder
TA root chips
Water
TOTAL (kg/batch)
TOTAL (L/batch)

Stream Name
Source
Destination
Stream Properties
Activity (U/ml)
Temperature (C)
Pressure (bar)
Density (g/L)
Total Enthalpy (kW-h)
Specific Enthalpy (kcal/kg)
Heat Capacity (kcal/kg-C)

Component Flowrates (kg/batch)

TA fibre 1
TA powder
Water
TOTAL (kg/batch)
TOTAL (L/batch)

- Page 4 -

Stream Name
Source
Destination
Stream Properties
Activity (U/ml)
Temperature (C)
Pressure (bar)
Density (g/L)
Total Enthalpy (kW-h)
Specific Enthalpy (kcal/kg)
Heat Capacity (kcal/kg-C)

Fresh water II
INPUT
P-3

ST out
P-5
P-6

Air in
INPUT
P-6

Air-water out
P-6
OUTPUT

0.00
25.00
1.01
994.70
6.92
24.95
1.00

0.00
50.00
2.34
985.70
9.04
49.60
0.99

0.00
25.00
1.01
1.18
5.47
6.05
0.24

0.00
70.00
1.01
1.23
27.98
25.77
0.37

0.000
0.000
0.000
238.729
238.729
240.000

0.000
0.000
1.222
155.676
156.898
159.174

597.156
181.285
0.000
0.000
778.441
660,131.299

597.156
181.285
0.012
155.676
934.129
759,924.545

Component Flowrates (kg/batch)

Nitrogen
Oxygen
TA powder
Water
TOTAL (kg/batch)
TOTAL (L/batch)

Stream Name
Source
Destination
Stream Properties
Activity (U/ml)
Temperature (C)
Pressure (bar)
Density (g/L)
Total Enthalpy (kW-h)
Specific Enthalpy (kcal/kg)
Heat Capacity (kcal/kg-C)

TA powder
P-6
OUTPUT
0.00
70.00
1.01
1,000.00
0.02
16.73
0.24

Component Flowrates (kg/batch)

TA powder
TOTAL (kg/batch)
TOTAL (L/batch)

1.210
1.210
1.210

- Page 5 -

4. OVERALL COMPONENT BALANCE (kg/batch)

COMPONENT
Nitrogen
Oxygen
TA fibre 2
TA powder
TA root chips
Water
TOTAL

INITIAL

INPUT

OUTPUT

FINAL

OUT-IN

1.176
0.357
0.000
0.000
0.000
0.000
1.533

597.156
181.285
0.000
0.000
40.000
249,434.968
250,253.409

597.156
181.285
38.412
1.588
0.000
249,434.968
250,253.409

1.176
0.357
0.000
0.000
0.000
0.000
1.533

0.000
0.000
38.412
1.588
- 40.000
- 0.000
0.000

- Page 6 -

5. EQUIPMENT CONTENTS
V-101
Procedure

Operation

P-1
P-1
P-1
P-1
P-1
P-1
P-1

START
CHARGE-TA (Charge)
TRANS-IN-R.H2O (Transfer In)
CHARGE-H2O (Charge)
HEAT-1 (Batch Heating)
EXTRACT-1 (Batch Stoich. Reaction)
TRANS-OUT-1 (Transfer Out)

V-103
Procedure

Operation

P-5
P-5
P-5
P-5

START
TRANS-IN-1 (Transfer In)
STORE-1 (Batch Storage)
TRANS-OUT-1 (Transfer Out)

V-102
Procedure

Operation

P-3
P-3
P-3
P-3
P-3
P-3

START
TRANS-IN-TA FIBRE (Transfer In)
CHARGE-H2O (Charge)
HEAT-1 (Batch Heating)
EXTRACT-1 (Batch Stoich. Reaction)
TRANS-OUT-1 (Transfer Out)

Time (in h)

Volume (in L)

0.000
0.433
2.600
2.871
3.454
4.871
7.039

0.000
40.213
259.635
289.609
290.703
290.658
0.000

Time (in h)

Volume (in L)

4.871
7.039
9.039
31.480

0.000
163.676
159.174
0.000

Time (in h)

Volume (in L)

4.871
7.039
8.039
8.623
10.623
12.789

0.000
128.620
368.513
375.615
375.601
0.000

- Page 7 -