TOOL cost Estimation Sheet

Part Details Tool No : Part Description Tool type Caliper/001 Pressing Fixture Tool Date: Model 11/08/08 *****

Material cost Details (A)

Sl. No. Item description 1 2 3 4 5 6 7 8a 8b 8C Base Plate Locating Block Plain Bush Clamp Pin Clamp Ring Slide Piece Guide Bush V-Plate Ribs Plate Material MS MS OHNS OHNS OHNS OHNS OHNS MS MS MS 110 35 90 6 Diameter Length
705 225 75 135 33 80 65 405 205 185
Standard Elements

Conversion cost Details (Time in Hrs) (B)

Thickn ess
35 130

Breath
330 170

No. off
1 1 2 2 1

Wt.(Kgs)
63.50 39.00 1.12 13.40 1.02 0.56 4.80 8.35 4.00 5.60

Rate/kg
80.00 80.00 85.00 85.00 85.00 85.00 85.00 80.00 80.00 70.00

Material cost 5,080.00 3,120.00 95.20 1,139.00 86.70 47.77 408.00 668.00 640.00 392.00

Rough Machining 5.0 4.0 2.0 4.0 2.5 2.5 2.0 3.0 3.0 3.0 25.0

Surface grinding 1 2.5 2.0 1.0 0.5

Coordinate drilling 1.5

Bench work 1.0

Heat treatment

SG2

CG

EDM

WEDM

Milling

blackening

Jig boring

1170.0 33.6 402.0 30.6 3.0

2.5

30

30

1 1

0.5 2.0

0.5

16.9 144.0 3.0

1.0 1.0

105 125 165

25 10 25

1 2 1

1797

0.5

1 2 3 4

Fasteners Springs & RUBBER Dowels BEARING 1,500.00 Total Material Cost (A) Other Cost Details (C) 11,676.67 425.00 60.00 60.00 1,797.06 60 50 40 40 Cost per hour 50 Total cost 40.00 675.00 4,557.06 80 80 200 80 15 150

Total Conversion Cost (B) Recovery cost Details (Applicable for obsolescence / Modification Tool) (D)

Sl.No 1 2 3 4 Design Cost

Category

Time in Hrs

Cost per hr

Cost 0 150 0

Sl.No 1 2 Recovery of RM Cost Recovery of other items

Category

Cost

Assembly Cost (Welding) Trial cost Blank Wirecut Cost Total Other Cost (C)

3 150.00 16,383.73 1,638.37 Supplier Total Recovery Cost (D) Development Engineer Name: Prepared by: Saravanan P.G 0

E F G

Sub Total Cost (A+B+C-D) Profit 10% on E Forwarding Charges Rejection @ 2% Total Tool Cost (E+F+G)

18,022.10

Checked by: Sign / Date Sign / Date

TOOL cost Estimation Sheet

Part Details Tool No : Part Description Tool type Caliper/001 Pressing Fixture Tool Date: Model 11/08/08 *****

Material cost Details (A)

Sl. No. Item description 1 2 3 4 5 6 7 8a 8b 8C Base Plate Locating Block Plain Bush Clamp Pin Clamp Ring Slide Piece Guide Bush V-Plate Ribs Plate Material MS MS OHNS OHNS OHNS OHNS OHNS MS MS MS 110 35 90 6 Diameter Length
705 225 75 135 33 80 65 405 205 185
Standard Elements

Conversion cost Details (Time in Hrs) (B)

Thickn ess
35 130

Breath
330 170

No. off
1 1 2 2 1

Wt.(Kgs)
63.50 39.00 1.12 13.40 1.02 0.56 4.80 8.35 4.00 5.60

Rate/kg
80.00 80.00 85.00 85.00 85.00 85.00 85.00 80.00 80.00 70.00

Material cost 5,080.00 3,120.00 95.20 1,139.00 86.70 47.77 408.00 668.00 640.00 392.00

Rough Machining 5.0 4.0 2.0 4.0 2.5 2.5 2.0 3.0 3.0 3.0 25.0

Surface grinding 1 2.5 2.0 1.0 0.5

Coordinate drilling 1.5

Bench work 1.0

Heat treatment

SG2

CG

EDM

WEDM

Milling

blackening

Jig boring

1170.0 33.6 402.0 30.6 3.0

2.5

30

30

1 1

0.5 2.0

0.5

16.9 144.0 3.0

1.0 1.0

105 125 165

25 10 25

1 2 1

1797

0.5

1 2 3 4

Fasteners Springs & RUBBER Dowels BEARING 1,500.00 Total Material Cost (A) Other Cost Details (C) 11,676.67 425.00 60.00 60.00 1,797.06 60 50 40 40 Cost per hour 50 Total cost 40.00 675.00 4,557.06 80 80 200 80 15 150

Total Conversion Cost (B) Recovery cost Details (Applicable for obsolescence / Modification Tool) (D)

Sl.No 1 2 3 4 Design Cost

Category

Time in Hrs

Cost per hr

Cost 0 150 0

Sl.No 1 2 Recovery of RM Cost Recovery of other items

Category

Cost

Assembly Cost (Welding) Trial cost Blank Wirecut Cost Total Other Cost (C)

3 150.00 16,383.73 1,638.37 Supplier Total Recovery Cost (D) Development Engineer Name: Prepared by: Saravanan P.G 0

E F G

Sub Total Cost (A+B+C-D) Profit 10% on E Forwarding Charges Rejection @ 2% Total Tool Cost (E+F+G)

18,022.10

Checked by: Sign / Date Sign / Date