Permissible Elastic Bend Limit Calculation

ATTACHMENT - 1
Document No. 081113B-CL-303-R0

Permissible Elastic Bend Limit Calculation (48in Hassyan Gas Pipeline Location Class = 4)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
18
19
Data :
Pipe Properties:
Design Data's:
Max. Allow. Operating Press.
Pipe Diameter, D
Wall thickness, t
Material
SMYS
Poisson ratio, v
=
=
=
=
=
48 in.
1.219 m
23.83 mm
Design Temp (U/G), T1

Installation (backfill) Temp, T2
Location Class
Design Factor, D.F.
Modulus of Elasticity, E
Span
Thermal Expansion Coeff., a
0.938 in.
API-5L Gr.X65
65000 psi
448.0 Mpa
0.3
=
=
=
=
=
=
=
=
=
66.2 barg
960 psig
60 deg. C (*)
13 deg. C
4
0.40 (as per ASME B31.8)
207000 Mpa
30.0 m
0.0000117 per deg. C
Calculations:
The following equation shall be satisfied:
Sc > Sh + Sb + SL
20
21
23
24
where:
Sc (Combined Stress) = 0.9 x SMYS
= 0.9 x 448 Mpa
403.2 Mpa
25
26
Sh (Hoop Stress)
= 0.4 x 448 Mpa
179.2 Mpa
27
28
= D.F. x SMYS
Sh ( Hoop Stress)
169.3 Mpa
29
30
31
32
= PD / 2 t
= (960 psig x 48 in.) / (2 x 0.938 in.)
24558.0 psi
SL (Longitudinal Stress)= Ea (T1 - T2) - vSh
63.0 Mpa
33
34
35
= 207000 Mpa x 0.0000117 per deg.C (60 C -13 C) - 0.3 x MIN(169.3 Mpa, 179.2 Mpa)
=
170.9 Mpa
36
37
38
= 403.2 Mpa - (MIN(169.3 Mpa, 179.2 Mpa)) - 63 Mpa

R (Min. Bend Radius)
= ED/(2Sb)
= 207000 Mpa x 1.219m / (2 x 170.9 Mpa)
738 m
Angle per 30 mtrs (A1)

= 30/(2R)
= 30 / (2 x (738.32 m x 3.14 / 180))
1.16 deg.
Allow. Angle for Misalignment (A2)
0.25 deg.
0.91 deg.
478.6 mm
42
43
44
45
46
47
48
49
50
51
52
Permissable Change in Slope (PCS) = A1 - A2
= 1.16 - 0.25
Max. Change in Slope (MCS) per 30 meter

= PCS x 30m
= 0.91 deg. x (3.14 / 180) x 30 m x 1000mm/m
39
40
41
Sb (Max. Bending Stress)

= Sc - Sh - SL
(*) To make construction easier, the design temperature is considered as 60 deg.C.
53
\\vboxsrv\conversion_tmp\scratch_3\[217021475.xls.ms_office.xls]24" diesel
Page 1 of 4
ATTACHMENT - 2
Permissible Elastic Bend Limit Calculation (48in RM2 Gas Pipeline Location Class = 4)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
18
19
Data :
Pipe Properties:
Design Data's:
Pipe Diameter, D
Wall thickness, t
Material
SMYS
Poisson ratio, v
=
=
=
=
=
48 in.
1.219 m
23.83 mm

Location Class
Design Factor, D.F
Span
0.938 in.
API-5L Gr.X65
65000 psi
448.0 Mpa
0.3
=
=
=
=
=
=
=
=
=
41.4 barg
600 psig
60 deg. C (*)
13 deg. C
4
207000 Mpa
30.0 m
0.0000117 per deg. C
Calculations:
Sc > Sh + Sb + SL
20
21
23
24
where:
= 0.9 x 448 Mpa
403.2 Mpa
25
26
Sh (Hoop Stress)
= 0.4 x 448 Mpa
179.2 Mpa
27
28
=D.F. x SMYS
Sh ( Hoop Stress)
105.8 Mpa
29
30
31
32
= PD / 2 t
= (600 psig x 48 in.) / (2 x 0.938 in.)
15348.7 psi
82.1 Mpa
33
34
35
=
215.3 Mpa
36
37
38
= 403.2 Mpa - (MIN(105.8 Mpa, 179.2 Mpa)) - 82.1 Mpa

= ED/(2Sb)
= 207000 Mpa x 1.219m / (2 x 215.3 Mpa)
586 m

= 30/(2R)
= 30 / (2 x (585.98 m x 3.14 / 180))
1.47 deg.
0.25 deg.
1.22 deg.
637.0 mm
42
43
44
45
46
47
48
49
50
51
52
= 1.47 - 0.25

= PCS x 30m
= 1.22 deg. x (3.14 / 180) x 30 m x 1000mm/m
39
40
41

= Sc - Sh - SL
53
Page 2 of 4
ATTACHMENT - 3
Permissible Elastic Bend Limit Calculation (30in Liquid Pipeline D.F = 0.72)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
18
19
Data :
Pipe Properties:
Design Data's:
Pipe Diameter, D
Wall thickness, t
Material
SMYS
Poisson ratio, v
=
=
=
=
=
30 in.
0.762 m
12.70 mm

Location Class
Design Factor, D.F.
Span
0.500 in.
API-5L Gr.X52
52000 psi
358.4 Mpa
0.3
=
=
=
=
=
=
=
=
=
49.6 barg
720 psig
60 deg. C (*)
13 deg. C
N/A
207000 Mpa
30.0 m
0.0000117 per deg. C
Calculations:
Sc > Sh + Sb + SL
20
21
23
24
where:
= 0.9 x 358.4 Mpa
322.6 Mpa
25
26
Sh (Hoop Stress)
= 0.72 x 358.4 Mpa
258.1 Mpa
27
28
=D.F. x SMYS
Sh ( Hoop Stress)
148.9 Mpa
29
30
31
32
= PD / 2 t
= (720 psig x 30 in.) / (2 x 0.5 in.)
21600.0 psi
69.2 Mpa
33
34
35
=
104.5 Mpa
36
37
38

= ED/(2Sb)
= 207000 Mpa x 0.762m / (2 x 104.5 Mpa)
754 m

= 30/(2R)
= 30 / (2 x (754.45 m x 3.14 / 180))
1.14 deg.
0.25 deg.
0.89 deg.
465.6 mm
42
43
44
45
46
47
48
49
50
51
52
= 1.14 - 0.25

= PCS x 30m
= 0.89 deg. x (3.14 / 180) x 30 m x 1000mm/m
39
40
41

= Sc - Sh - SL
53
Page 3 of 4
ATTACHMENT - 3
Permissible Elastic Bend Limit Calculation (24in Liquid Pipeline D.F = 0.72)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
18
19
Data :
Pipe Properties:
Design Data's:
Pipe Diameter, D
Wall thickness, t
Material
SMYS
Poisson ratio, v
=
=
=
=
=
24 in.
0.610 m
9.525 mm

Location Class
Design Factor, D.F.
Span
0.375 in.
API-5L Gr.X52
52000 psi
358.4 Mpa
0.3
=
=
=
=
=
=
=
=
=
49.6 barg
720 psig
60 deg. C (*)
13 deg. C
N/A
207000 Mpa
30.0 m
0.0000117 per deg. C
Calculations:
Sc > Sh + Sb + SL
20
21
23
24
where:
= 0.9 x 358.4 Mpa
322.6 Mpa
25
26
Sh (Hoop Stress)
= 0.72 x 358.4 Mpa
258.1 Mpa
27
28
=D.F. x SMYS
Sh ( Hoop Stress)
158.8 Mpa
29
30
31
32
= PD / 2 t
= (720 psig x 24 in.) / (2 x 0.375 in.)
23040.0 psi
66.2 Mpa
33
34
35
=
97.6 Mpa
36
37
38

= ED/(2Sb)
= 207000 Mpa x 0.61m / (2 x 97.6 Mpa)
647 m

= 30/(2R)
= 30 / (2 x (646.53 m x 3.14 / 180))
1.33 deg.
0.25 deg.
1.08 deg.
565.1 mm
42
43
44
45
46
47
48
49
50
51
52
= 1.33 - 0.25

= PCS x 30m
= 1.08 deg. x (3.14 / 180) x 30 m x 1000mm/m
39
40
41

= Sc - Sh - SL
53
Page 4 of 4

Permissible Elastic Bend Limit Calculation

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Permissible Elastic Bend Limit Calculation

Uploaded by

Copyright:

Available Formats

ATTACHMENT - 1

Document No. 081113B-CL-303-R0

Design Temp (U/G), T1

= 0.9 x 448 Mpa

= 0.4 x 448 Mpa

SL (Longitudinal Stress)= Ea (T1 - T2) - vSh

= 403.2 Mpa - (MIN(169.3 Mpa, 179.2 Mpa)) - 63 Mpa

Angle per 30 mtrs (A1)

Allow. Angle for Misalignment (A2)

Permissable Change in Slope (PCS) = A1 - A2

Max. Change in Slope (MCS) per 30 meter

Sb (Max. Bending Stress)

(*) To make construction easier, the design temperature is considered as 60 deg.C.

Design Temp (U/G), T1

= 0.9 x 448 Mpa

= 0.4 x 448 Mpa

SL (Longitudinal Stress)= Ea (T1 - T2) - vSh

= 403.2 Mpa - (MIN(105.8 Mpa, 179.2 Mpa)) - 82.1 Mpa

Angle per 30 mtrs (A1)

Allow. Angle for Misalignment (A2)

Permissable Change in Slope (PCS) = A1 - A2

Max. Change in Slope (MCS) per 30 meter

Sb (Max. Bending Stress)

(*) To make construction easier, the design temperature is considered as 60 deg.C.

Design Temp (U/G), T1

= 0.9 x 358.4 Mpa

= 0.72 x 358.4 Mpa

SL (Longitudinal Stress)= Ea (T1 - T2) - vSh

= 322.6 Mpa - (MIN(148.9 Mpa, 258.1 Mpa)) - 69.2 Mpa

Angle per 30 mtrs (A1)

Allow. Angle for Misalignment (A2)

Permissable Change in Slope (PCS) = A1 - A2

Max. Change in Slope (MCS) per 30 meter

Sb (Max. Bending Stress)

(*) To make construction easier, the design temperature is considered as 60 deg.C.

Design Temp (U/G), T1

= 0.9 x 358.4 Mpa

= 0.72 x 358.4 Mpa

SL (Longitudinal Stress)= Ea (T1 - T2) - vSh

= 322.6 Mpa - (MIN(158.8 Mpa, 258.1 Mpa)) - 66.2 Mpa

Angle per 30 mtrs (A1)

Allow. Angle for Misalignment (A2)

Permissable Change in Slope (PCS) = A1 - A2

Max. Change in Slope (MCS) per 30 meter

Sb (Max. Bending Stress)

(*) To make construction easier, the design temperature is considered as 60 deg.C.

You might also like