This document contains information from Aditi Consultancy Services regarding geometric dimensioning and tolerancing. It includes definitions and examples of various types of tolerances including form tolerances like straightness, flatness and circularity. It also discusses topics like limits of size, geometric tolerance rules, datum referencing, and calculating virtual conditions at MMC and LMC. The document contains diagrams and step-by-step explanations to illustrate geometric tolerancing concepts and applications.
This document contains information from Aditi Consultancy Services regarding geometric dimensioning and tolerancing. It includes definitions and examples of various types of tolerances including form tolerances like straightness, flatness and circularity. It also discusses topics like limits of size, geometric tolerance rules, datum referencing, and calculating virtual conditions at MMC and LMC. The document contains diagrams and step-by-step explanations to illustrate geometric tolerancing concepts and applications.
This document contains information from Aditi Consultancy Services regarding geometric dimensioning and tolerancing. It includes definitions and examples of various types of tolerances including form tolerances like straightness, flatness and circularity. It also discusses topics like limits of size, geometric tolerance rules, datum referencing, and calculating virtual conditions at MMC and LMC. The document contains diagrams and step-by-step explanations to illustrate geometric tolerancing concepts and applications.
#2, ANANDA, 19 th Cross, 24 th Main J P Nagar 5 th Phase, Bangalore-560078 Phone/Fax: 080-26580711; Mobile: 9449612671 Web Site: http://www.aditiconsultancy.com 2 Aditi Consultancy Services, Bangalore Type of Tolerance Characteristic Symbol Datum Required Yes / No Applicable to Axis Yes / No Form Profile Orientation Location Runout Exercise Complete the following table: 3 Type of Tolerance Characteristic Symbol Datum Required Yes / No Applicable to Axis Yes / No Form Straightness No Yes Flatness No No Circularity No No Cylindricity No No Profile Profile of a Line Yes / No No Profile of a surface Yes / No No Orientation Angularity Yes Yes Parallelism Yes Yes Perpendicularity Yes Yes Location Position Yes Yes Concentricity Yes Yes Symmetry Yes Yes Runout Circular Runout Yes No Total Runout Yes No Exercise Complete the following table: Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Mistakes in the drawing Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Correct drawing Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 6 Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com I Dimensioning of a Shaft Aditi Consultancy Services, Bangalore
RULE 1 (Limits of Size Rule): Where only a size dimension is given a) The size dimensions at any cross section must be within the size tolerance. b) The surface(s) shall not extend beyond the perfect form defined by the MMC Size. c) The form may vary within an envelope between the MMC and LMC. Geometric Tolerance Rule 7 Straightness of Surface Aditi Consultancy Services, Bangalore Form variation Form variation 15.89 16.00 8 9 Aditi Consultancy Services, Bangalore Limits of Size Rule 10 Aditi Consultancy Services, Bangalore Limits of Size Rule 11 Straightness of Surface Aditi Consultancy Services, Bangalore Difference between axis and surface straightness
The axis is straight, surface elements bent (barrel shaped) The axis is straight, surface elements bent (hourglass shaped) Both axis and surface elements are bent(bowed) Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 12 Aditi Consultancy Services, Bangalore Geometric Tolerance Rule
RULE 2 Geometric tolerances for a feature of size are understood to be applied regardless of feature size (RFS).
If MMC or LMC is required, it must be placed in the feature control frame. 13 Straightness of Axis at RFS Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 14 15 20.008 20.003 Precision Cylindrical Fit (Minimum diameter of hole) (Maximum diameter of pin) Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Should be less than 20.008 16 Aditi Consultancy Services, Bangalore RFS V/s MMC Modifier 17 Straightness of Axis at RFS Aditi Consultancy Services, Bangalore 18 Straightness of Axis at MMC Aditi Consultancy Services, Bangalore Straightness of Axis at MMC Aditi Consultancy Services, Bangalore H S B Minimum Hole Size = Shaft Size + Bend in Axis of the Shaft i.e. H = S + B 19 Straightness of Axis at MMC Aditi Consultancy Services, Bangalore H S B Since minimum size of the hole remains the same, if the shaft size is smaller it can bend more and still assemble 20 21 Straightness of Axis at MMC Aditi Consultancy Services, Bangalore Straightness of Axis at MMC Aditi Consultancy Services, Bangalore H S B Maximum Shaft Size = Hole Size - Bend in Axis of the Hole i.e. S = H - B 22 Straightness of Axis at MMC Aditi Consultancy Services, Bangalore H S B Since maximum size of the shaft remains the same, if the hole size is bigger it can bend more and still assemble 23 Straightness of Axis at MMC Aditi Consultancy Services, Bangalore 24 MMC Virtual Condition Aditi Consultancy Services, Bangalore Virtual condition is the collective effect of size and geometric tolerances that must be considered in determining the fit or clearance between mating parts or features.
To calculate virtual condition: External features: MMC size + Geometrical Tolerance Internal features: MMC size Geometrical Tolerance A virtual condition will exist only for tolerances that control size features. 25 26 Straightness of Median Plane on RFS Basis Aditi Consultancy Services, Bangalore 27 Aditi Consultancy Services, Bangalore Straightness of Median Plane on MMC Basis 28 Straightness per unit length with specified total straightness Aditi Consultancy Services, Bangalore 29 Straightness per unit length with specified total straightness Aditi Consultancy Services, Bangalore 30 Aditi Consultancy Services, Bangalore LMC Principle 31 Aditi Consultancy Services, Bangalore Actual Minimum Material Envelope 32 Aditi Consultancy Services, Bangalore LMC Virtual Condition LMC Virtual condition is the collective effect of LMC size limit and geometric tolerances. It assures a protected core of part material within a pin, boss or tab or a protected case of part material around a hole or slot.
FLATNESS Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 33 34 FLATNESS Aditi Consultancy Services, Bangalore Tolerance zone is limited by two parallel planes a distance t apart Aditi Consultancy Services, Bangalore FLATNESS OF SHEET METAL 35 Aditi Consultancy Services, Bangalore FLATNESS 36 Aditi Consultancy Services, Bangalore FLATNESS AT MMC 37 Aditi Consultancy Services, Bangalore FLATNESS AT MMC Functional Gauge 38 Aditi Consultancy Services, Bangalore UNIT FLATNESS AT MMC Functional Gauge 39 Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Indicator reading is the flatness error of the surface Flatness Measurement 40 Aditi Consultancy Services, Bangalore Flatness Measurement 41 Aditi Consultancy Services, Bangalore Flatness Measurement 42 43 Aditi Consultancy Services, Bangalore COORDINATE V/s ROUND TOLERANCE ZONE
20.40 20.28
20.40 20.28 44 Round Tolerance Zone Aditi Consultancy Services, Bangalore 45 Aditi Consultancy Services, Bangalore Position Tolerance of a Hole at MMC 46 Functional Gauge for Inspection Part must slide over 13.88 gauge pin. Must lie flat on base of gage (Datum A). Touch Datum B along its length and simultaneously touch Datum C Aditi Consultancy Services, Bangalore 47 Exercise Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Complete the drawings of the following 2 parts for interchangeable assembly. MMC Virtual Condition Aditi Consultancy Services, Bangalore Virtual condition is the collective effect of size and geometric tolerances that must be considered in determining the fit or clearance between mating parts or features.
To calculate virtual condition: External features: MMC size + Geometrical Tolerance Internal features: MMC size Geometrical Tolerance A virtual condition will exist only for tolerances that control size features. 48 49 Aditi Consultancy Services, Bangalore Exercise Using positional tolerance improve the design of the following part 50
Datum Reference Frame Free Movement Restricted Movement Aditi Consultancy Services, Bangalore 51 51 Aditi Consultancy Services, Bangalore Datum Referencing 52 52 Aditi Consultancy Services, Bangalore Datum Referencing 53 53 Aditi Consultancy Services, Bangalore Datum Referencing Position Tolerance of a Hole Defines a zone in which the center axis or center plane is permitted to vary from true (theoretically exact) position. Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 54 Hole axes in relation to Positional Tolerancing Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 55 Design a rectangular part that sits on surface A and three matching holes in it engage with the projecting cylindrical pins A X Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 56 Dimensions (Without Datums) 150.1 30 a=150.1 b=150.1 c=150.1 30 Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 57 58 Dimensions (With Datums) 15 30 Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com O 0.2 A 3X 59 Aditi Consultancy Services, Bangalore Exercise Number of similar parts shown below are stacked one above the other and fastened using bolts passing through 4 holes. Central hole is used for locating and slot is used for aligning them. Complete the engineering drawing by adding the necessary datum and geometrical tolerances. 60 Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Position Tolerance 61 Aditi Consultancy Services, Bangalore Two Datum Planes Through a Hole 62 Aditi Consultancy Services, Bangalore Two Datum Planes Through a Hole 63 Restrained Features Aditi Consultancy Services, Bangalore 64 Aditi Consultancy Services, Bangalore Inclined Datum Feature 65 Aditi Consultancy Services, Bangalore Inclined Datum Feature 66 Aditi Consultancy Services, Bangalore LMC Virtual Condition LMC Virtual condition is the collective effect of LMC size limit and geometric tolerances. It assures a protected core of part material within a pin, boss or tab or a protected case of part material around a hole or slot.
Boss and Hole at LMC Aditi Consultancy Services, Bangalore 67 Aditi Consultancy Services, Bangalore Surface Plate, Granite Square, Straight Edge, etc. Measuring Accessories Aditi Consultancy Services, Bangalore Measuring Accessories Plunger Type Dial Gauges Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 70 Lever Type Dial Gauges Aditi Consultancy Services, Bangalore Dial Stands Aditi Consultancy Services, Bangalore 72 Aditi Consultancy Services, Bangalore Slip Gauges Slip blocks are used as standards for precision length measurement in the Engineering Industry. 73 Aditi Consultancy Services, Bangalore Slip Blocks Four Grades of Accuracy Workshop Grade Grade 2 Inspection Grade Grade 1 Calibration Grade Grade 0 Reference Grade Grade 00 or K Care of Block Gauges When not used, Slips should be kept in their Case. Avoid Excessive Handling - Dont touch lapped faces. Wipe slips clean before and after they are used. Use soft linen or cambric cloth to clean slips. Least Expensive
Most Expensive 74 Aditi Consultancy Services, Bangalore Wringing of Slip Gauges 75 Aditi Consultancy Services, Bangalore Plug Gauges A Plug Gauge is an precision-sized gauge which is used for size control of internal diameters/holes. Go No-Go gauges are double ended. If the Go end is sized to 20mm, the No-Go end is slightly bigger, i.e. 20.020mm. If the Go end fits in the machined hole and the No-Go end doesnt then the hole is the an acceptable size. The tolerance on the gauges can vary and each gauge is usually specific to a particular job. 76 Aditi Consultancy Services, Bangalore Ring Gauges A Ring Gauge is a precision-sized gauge used for size control of external diameters/bars. It can be fitted over a bar end and moved along the length to test for roundness and accuracy of diameter. 77 Thread Plug and Ring Gauges Aditi Consultancy Services, Bangalore 78
Screw Pitch Gauges A screw pitch gauge has a set of teeth which are of a known thread form. The gauge is used to determine the pitch of a thread on a bolt or screw of any diameter. Aditi Consultancy Services, Bangalore 79 Feeler Gauges Feeler Gauges Feeler Gauges are manufactured from accurately rolled shims and are used to measure gap sizes from 0.05mm up to about 1.25mm (0.002 to 0.050 inches). The numbers are marked on the gauge to give the thickness and thus the gap width. Aditi Consultancy Services, Bangalore 80 Radius Gauges Radius Gauges Radius gauges are usually made of tool steel and cut with an inside and outside radius of a stated size. The gauges are grouped with other sizes to make a set. An accurately machined component can be easily compared with the profile of a radius gauge. Aditi Consultancy Services, Bangalore 81 Sine Plate Aditi Consultancy Services, Bangalore 82 Sine Bar Aditi Consultancy Services, Bangalore 83 Sine Bar Aditi Consultancy Services, Bangalore 84 Angle Gauges Aditi Consultancy Services, Bangalore 85 Angle Gauges Aditi Consultancy Services, Bangalore 86 Angle Gauges Aditi Consultancy Services, Bangalore 87 Aditi Consultancy Services, Bangalore Profile Projector 88 Electronic Height Gauge Aditi Consultancy Services, Bangalore 89 Electronic Height Gauge Aditi Consultancy Services, Bangalore 90 Aditi Consultancy Services, Bangalore 91 Aditi Consultancy Services, Bangalore Coordinate Measuring Machine (CMM) 92 Aditi Consultancy Services, Bangalore CMM PROBES 93 Aditi Consultancy Services, Bangalore CMM Scanning Probe Head 94 Aditi Consultancy Services, Bangalore 95 COORDINATE MEASURING MACHINE Aditi Consultancy Services, Bangalore Cantilever Type CMM Bridge Type CMM 96 COORDINATE MEASURING MACHINE Aditi Consultancy Services, Bangalore High Precision and Multi Sensor CMM Gantry Type CMM 97 Portable CMM Aditi Consultancy Services, Bangalore 98 LASER scanner with an articulated arm Aditi Consultancy Services, Bangalore 99 Table Rotation Precision Form Tester COLUMN SPINDLE AND GAUGE Spindle Rotation Aditi Consultancy Services, Bangalore Aditi Consultancy Services, Bangalore SURFACE FINISH & FORM MEASURING MACHINE 101 3D Measurement Aditi Consultancy Services, Bangalore 102 103 Position all 5 the Holes relative to the two Centre Planes and the Bottom Surface of the part Aditi Consultancy Services, Bangalore Exercise 104 Positional Tolerancing relative to Datum Feature Centre Planes Aditi Consultancy Services, Bangalore 105 Multiple Pattern of Features Aditi Consultancy Services, Bangalore 106 Tolerance Zones for Patterns Aditi Consultancy Services, Bangalore 107 Aditi Consultancy Services, Bangalore PLTZF & FRTZF PLTZF FRTZF 108 Aditi Consultancy Services, Bangalore Composite Position Tolerancing 109 Aditi Consultancy Services, Bangalore Composite Position Tolerancing One possible relationship between the PLTZF and FRTZF 110 Aditi Consultancy Services, Bangalore Composite Position Tolerancing 111 Aditi Consultancy Services, Bangalore One possible relationship between the PLTZF and FRTZF Composite Position Tolerancing 112 Aditi Consultancy Services, Bangalore Composite Position Tolerancing 113 Composite Position Tolerancing (Circular Pattern of Features) Aditi Consultancy Services, Bangalore 114 Aditi Consultancy Services, Bangalore AME of 50 +0.25 0 Functional Gage with Datum at RFS 115 Aditi Consultancy Services, Bangalore Functional Gage with Datum at RFS 116 Aditi Consultancy Services, Bangalore Functional Gage with Datum at RFS 117 Functional Gage with Datum at MMC Aditi Consultancy Services, Bangalore 50.25 118 Aditi Consultancy Services, Bangalore Functional Gage with Datum at MMC 119 Aditi Consultancy Services, Bangalore Functional Gage with Datum at MMC 120 Aditi Consultancy Services, Bangalore Functional Gauge with Datum at MMC 121 Aditi Consultancy Services, Bangalore Bi Directional Position Tolerancing 122 Aditi Consultancy Services, Bangalore Bi Directional Position Tolerancing 123 Aditi Consultancy Services, Bangalore Projected Tolerance Zone Aditi Consultancy Services, Bangalore Aditi Consultancy Services, Bangalore 124 Aditi Consultancy Services, Bangalore Projected Tolerance Zone Fastener and Hole 125 Aditi Consultancy Services, Bangalore When the projected tolerance zone symbol is shown, it means that the stated tolerance zone is extended beyond the surface of the part, not within the part. Projected Tolerance Zone Aditi Consultancy Services, Bangalore Aditi Consultancy Services, Bangalore 126 Aditi Consultancy Services, Bangalore Gauge for Projected Tolerance Zone Profile of a Surface Profile of surface is a tolerance zone, three-dimensionally extending along the length and width of the considered feature or features.
Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Tolerance zone for the part Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 129 Profile of a Surface (In Between) Profile of surface is a tolerance zone, three-dimensionally extending along the length and width of the considered feature or features.
Aditi Consultancy Services, Bangalore 130 Tolerance zone for the part Aditi Consultancy Services, Bangalore 131 Profile of a Surface with Datums Aditi Consultancy Services, Bangalore Profile of a Surface with Datums Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Profile of a Line Aditi Consultancy Services, Bangalore A geometric tolerance that limits the amount of error for line elements relative to their true profile Profile tolerances are often used to control irregular shapes. e.g. contours. Profile of a Line Aditi Consultancy Services, Bangalore Profile of a Line (In Between) Profile of a line between two points of the considered feature.
Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Profile of a Line (In Between) Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Profile of a Line with Datums Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Profile of a Line with Datums Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Profile of a Line Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Tolerance zone for the part Unilateral: all outward from the basic profile. Unilateral: all inward from the basic profile. Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 141 Aditi Consultancy Services, Bangalore Checking Profile using Template 142 Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Profile Tolerance Zone ASME For profile of a surface or line, the tolerance value represents the distance between two boundaries equally or unequally disposed about the true profile or entirely disposed on one side of the profile 143 Profile Unilaterally Disposed Aditi Consultancy Services, Bangalore 144 Profile of a surface All around Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 145 Profile All-Around Application Aditi Consultancy Services, Bangalore 146 Profile of a surface All Over Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 147 Profile of a surface All Over Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com 148 Aditi Consultancy Services, Bangalore Profile of a Surface 149 Profile of a Surface Aditi Consultancy Services, Bangalore 150 Aditi Consultancy Services, Bangalore Profile of a Surface 151 Aditi Consultancy Services, Bangalore Profile of a Surface (All Around) 152 Aditi Consultancy Services, Bangalore Composite Profile of a Surface 153 Profile - Multiple or Co-Planar Surfaces Aditi Consultancy Services, Bangalore 154 Aditi Consultancy Services, Bangalore Tangent Plane A plane contacting the high points of the surface shall lie within two parallel planes 0.1 apart 155 Aditi Consultancy Services, Bangalore Tangent Plane 0.01 156 Aditi Consultancy Services, Bangalore Tangent Plane 157 Angularity Aditi Consultancy Services, Bangalore 158 Angularity Aditi Consultancy Services, Bangalore 159 Concentricity The condition where the median points of all diametrically opposed elements of a cylinder (or a surface of revolution) are congruent with the axis of a datum feature.
Aditi Consultancy Services, Bangalore Concentricity Circular tolerance zone of 0.1 mm diameter Median points should fall with in the tolerance zone Concentricity Circular tolerance zone of 0.1 mm diameter Median points should fall with in the tolerance zone 162 Concentricity 163 Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Concentricity Between Features CIRCULAR RUNOUT A composite control that affects the form, orientation, and location of circular elements of a part feature relative to a datum axis. Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Run-out A Rotating about datum axis A Full Indicator Movement (FIM) should be less than .002 Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Datum axis A Aditi Consultancy Services, Bangalore Circular Runout Circular Runout - Axial The tolerance zone is limited to any radial position by two circles with a distance t apart lying in a cylindrical section, the axis of which coincides with the datum. Aditi Consultancy Services, Bangalore TOTAL RADIAL RUNOUT Aditi Consultancy Services, Bangalore http://www.aditiconsultancy.com Total Runout - Axial The tolerance zone is limited by two parallel planes a distance t apart and perpendicular to the datum. Aditi Consultancy Services, Bangalore Aditi Consultancy Services, Bangalore Checking Axial Runout Aditi Consultancy Services, Bangalore CIRCULAR RUNOUT The tolerance zone is limited by two coaxial cylinders with a difference in radii of t, the axes of which coincide with the datum. Control affecting the form, orientation, and location of all surface elements of a diameter (or surface) relative to a datum A composite axis.
Total Run-out Tolerance -- Radial Aditi Consultancy Services, Bangalore Aditi Consultancy Services, Bangalore CIRCULAR RUNOUT 174 Aditi Consultancy Services, Bangalore Coaxial Features 175 Aditi Consultancy Services, Bangalore Co-axiality Control 176 176 Aditi Consultancy Services, Bangalore Functional Gauge 177 Aditi Consultancy Services, Bangalore Symmetrical Tolerancing 178 Symmetry Aditi Consultancy Services, Bangalore 179 179 Aditi Consultancy Services, Bangalore Position Tolerance for Symmetry 180 Aditi Consultancy Services, Bangalore If you have any queries please contact:
Geometrical Dimensioning and Tolerancing for Design, Manufacturing and Inspection: A Handbook for Geometrical Product Specification Using ISO and ASME Standards