GMM Pfaudler Limited.

CPE ENGG DEPARTMENT

WEIGHT & SURFACE AREA CALCULATION

PROJECT/JOB CODE : 300088

ITEM NO : Filter Vessel

INPUT
Vessel Type
Shell id
Shell thk

OUTPUT
Vertical vessel

Shell weight

5060 KG

2500 MM

Head weight

1579 KG

14 MM

TL to TL distance

5300 MM

Nominal Dish thk

14 MM

Leg weight

415 KG

Nozzle pipe weight

129 KG

Nozzle flange weight

260 KG

Skirt height

0 MM

Nozzle pad weight

66 KG

Skirt thk

0 MM

Body flange weight

220 KG

Leg height

1560 MM

No. Of Leg

3 NO.

Leg Size (Angle size WxT)

Other erection weight

Other Item weight

0 KG
150 KG

200x15 MM

Fluid height

1300 MM

Fluid weight

Fluid density

1000 KG/M3

Packing weight

0 KG
0 KG

Packing height

0 MM

Insulation weight

Packing density

0 KG/M3

Fire proofing weight

Insulation thk

0 MM

Insulation density
Fire proofing thickness

Fire proofing density

Extra weight %

120 KG/M3

8427 KG

236 KG

Ladder & Platform weight

0 KG

0 MM

Tray weight

0 KG

Demister weight

0 KG

Other operating weight

0 KG

2200 KG/M3
10 %

No. Of Platform

0 No.

Water Weight

Platform Width

0 MM

Other hydro weight

Demister Dia.

0 MM

Demister Thk.

0 MM

EIL Erection weight

30107 KG
0 KG

950 KG

Other Item weight

150 KG

Erection weight

Body flange weight

200 KG

Operating weight

16543 KG

Hydro weight

37987 KG

Tray weight

0 KG

7880 KG

Other erection weight

0.0 KG

Insulation surface area

Other operating weight

0.0 KG

Painting surface area

61.5 M

Other Hydro weight

0.0 KG

Volume of Vessel

30.1 M

339839426.xls

12/11/2016

0.0 M

L&T-CHIYODA LIMITED

EQUIPMENT ENGINEERING DEPARTMENT

MATERIAL TAKE OFF

ITEM NO.
PROJECT

: Filter Vessel
:
300088

Weight Break Down

Shell & Heads
Nozzle Flanges
Nozzle Necks
Body flanges
Support
Other weight
Demister

SA 516 GR 60
SA 105
SA 106 Gr B

6639
260
129
220
415
0
0

kg
kg
kg
kg
kg
kg
kg

SUB-TOTAL 1

(A)

7664

kg

Operating fluid
Packings
Insulation
Mineral wool
Fire proofing weight
Platforms & Ladders
Trays
Other operating weight

8427
0
0
#VALUE!
0
0
0

kg
kg
kg
kg
kg
kg
kg

SUB-TOTAL 2

#VALUE!

kg

30107
0

kg
kg

30107

kg

7670
#VALUE!
37780

kg
kg
kg

CHKD

APVD

IS 2062

(B)

Water
Other water weight
SUB-TOTAL 3

(C)

ERECTION
OPERATION
HYDRO TEST

(A)
(A+B)
(A+C)

REV
0

PRD

Page 2 of 11

DATE

Skirt od
Skirt id
Outside fireproofing OD
Inside fireproofing ID

Horizontal vessel
Vertical vessel

2528
2528
2528
2528

mm
mm
mm
mm

92.292442776
13670.4803721793 FLUID WT. IN SHELL
2167.9607303648 FLUID WT. IN HEAD
15838.4411025441
surface area vessel
55.94753 m
surface area skirt painting
0 m
surface area skirt insulatio
0 m
total area
61.54229 m
15
INSULATION area vessel 55.94753

Data_b

LEG WT.FOR VESSELS

REF. NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

ANGLE
SIZE

WT./M

100x8
100x10
100x12
110x15
130x8
130x10
130x12
130x15
150x10
150x12
150x15
150x18
200x12
200x15

PAD PLATE
LENGTH WIDE
THK.

12.1
14.9
17.7
24.2
15.9
19.7
23.4
28.9
22.8
27.2
33.6
39.9
36.6
45.4

0.23
0.23
0.23
0.25
0.3
0.3
0.3
0.3
0.35
0.35
0.35
0.35
0.4
0.4

0.21
0.21
0.21
0.21
0.235
0.235
0.235
0.235
0.265
0.265
0.265
0.265
0.335
0.335

BASE PLATE
SIZE SQ. THK.
14
14
14
14
14
14
14
14
14
14
14
14
14
14

0.15
0.15
0.15
0.16
0.19
0.19
0.19
0.19
0.21
0.21
0.21
0.21
0.26
0.26

16
16
16
16
16
16
16
16
20
20
20
20
20
20

WEIGHT ESTIMATION OF LADDER & PLATFORM FOR VESSELS

SIZE
OD.(MAX.) HT/LG
2528

6860

TYPE
(H/V)

PLATFORM
FULL
LG (M)

6.86

WEIGHT ESTIMATION OF
SADDLE FOR HORIZONTAL
VESSEL
Approx. Wt.
D
H
Two Saddle
(KG.)
300

300

34

350

325

36

400

350

40

450

375

44

500

450

80

600

500

100

700

550

110

800

600

130

900

650

150

1000

700

170

1200

800

260

1400

900

280

1600

1000

330

1800

1100

520

2000

1200

580

2200

1300

590

2400

1450

780

Page 4

TOTAL
AREA

LADDER
WEIGHT (KGS)
LG(M)
LADDER

0.000

10.11

412

0.000

7.86

320

Data_b

2600

1550

2800

1650

880
950

3000

1750

1200

3200

1850

1220

3400

1950

1260

3600

2050

1450

3800

2150

1490

4000

2250

1640

Page 5

Data_b

LEG WT. FOR

VESSEL
105.106
123.216
141.326
186.176
143.372
167.951
191.882
227.456
203.956
232.415
273.811
314.559
320.350
377.269

FIRE PROOFING
ANGLE
FIRE PRF.
FIRE PRF.
THICKNESS AREA (MM2) AREA (M2)

ANGLE
WIDTH
100
100
100
110
130
130
130
130
150
150
150
150
200
200

8
10
12
15
8
10
12
15
10
12
15
18
12
15

5768
5950
6128
7587.5
9458
9700
9938
10287.5
12700
12978
13387.5
13788
22328
22887.5

M FOR VESSELS
WEIGHT (KGS)
PLATFORM

TOTAL
Wt.
0
0

0
0

Page 6

0.005768
0.00595
0.006128
0.0075875
0.009458
0.0097
0.009938
0.0102875
0.0127
0.012978
0.0133875
0.013788
0.022328
0.0228875

FIRE PRF.
WT (KG)
59
61
63
78
97
100
102
106
131
134
138
142
230
236

LEG
HEIGHT
1560
1.56
LEG NO
3
FIRE PRF
DENSITY
2200
FIRE PRF
WEIGHT
236

Data_b

Page 7

Data_b

323.85
404.4
457.2
508
609.6

DATABASE FOR NOZZLES

150# (kg)
SIZE WNRF BLRF SORF
15
0.91 0.91 0.45
20
0.91 0.91 0.68
25
1.14 0.91 0.91
40
1.81 1.36 1.36
50
2.72 1.82 2.27
65
4.54 3.18 3.63
80
5.22 4.09 4.09
100
7.49 7.72
5.9
150
11.8 12.26 7.72
200 19.07 21.34 12.71
250 24.52 30.42 18.16
300 39.95 55.84 27.69
400 64.47 84.9 48.12
450
74.9 98.52 49.49
500 89.44
128 67.19
600 121.7
188 92.62
150# (kg)

300# (kg)
WNRF BLRF SORF
0.91 0.91 0.68
1.36 1.36 1.14
1.82 1.82 1.36
3.18 3.18 2.95
3.63 3.63 3.18
5.45 5.45 4.54
8.17 7.26
5.9
12.03 12.7 10.67
20.43 21.8 16.34
31.33 35.9 25.42
45.4 55.4 34.96
64.47 83.1 51.3
113 143 95.34
139 188 114.9
168 234 139.4
236 363 222.5
300# (kg)

600# (kg)
WNRF
1.36
1.59
1.82
3.63
4.54
6.36
8.17
16.8
33.14
50.85
85.81
102.6
218.4
252
313.3
443.6
600# (kg)

SIZE WNRF BLRF SORF WNRF BLRF SORF WNRF

15
0
0
0
0
0
0
0
20
0
0
0
0
0
0
0
25
0
1
0
0
0
0
0
40
2
1
0
0
0
0
0
50
10
0
0
0
0
0
0
65
0
0
0
0
0
0
0
80
0
0
0
0
0
0
0
100
1
1
0
0
0
0
0
150
0
0
0
0
0
0
0

200
250
300
400
450
500
600

Page 8

1
0
0
0
0
0
0

1
0
0
0
1
0
0

0
0
0
0
1
0
0

0
0
0
0
0
0
0

0
0
0
0
0
0
0

0
0
0
0
0
0
0

0
0
0
0
0
0
0

Data_b

Page 9

Data_b

600# (kg)
BLRF SORF
0.91 0.91
1.36 1.36
1.82 1.59
3.63 2.95
4.54 3.63
6.81 5.45
9.08 6.81
18.61 14.98
39.04 36.32
63.11 44.04
104.9 80.36
133.9 97.61
239.3
118
301.9 216.1
388.2
278
533.5 397.7
600# (kg)

900# (kg)
WNRF BLRF SORF
3.18 1.82 2.72
3.18 2.72 2.72
3.86 4.09 3.41
6.36 6.36 6.36
10.9 11.35 9.99
16.34 15.89 16.34
13.17 14.53 14.07
23.15 24.52 24.06
49.94 51.3 49.03
84.9 89.44 78.09
122
132
111
169 187.5
148
311
281
208
419.5
400
294
528
503
360
957
953
672
900# (kg)

BLRF SORF WNRF BLRF SORF

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0

0
0
0
0
0
0
0

0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
TOTAL WT

PIPE WEIGHT (KG)

PAD WT (KG)
SCH/THK
PIPE
WT
PAD
OD
PAD ID WT
SIZE
PIPE WT/M
1.93 160
15
2.89 160
20
4.24 160
25
7.25 160
40
11.1 160
50
14.9 160
160
73
1.75
65
21.3 160
180
89
2.11
80
28.31 120
210
114
2.68 100
42.6 80
300
168
5.33 150
64.6 80
400
219
9.67 200
95.8 80
510
273 16.02 250
39.32
5
610
324 23.06 300
49.25
5
780
407 38.22 400
266.47
25
870
457 47.31 450
98.65
8
970
508 58.94 500
360.43
25
1150
610 82.03 600
FLANGE

PIPE

PAD

WT(TOTAL) WT(TOTAL) WT(TOTAL)

0
0
0.91
4.98
27.2
0
0
15.21
0

40.41
0
0
0
148.01
0
0
236.72

0.00
0.00
0.00
2.18
16.65
0.00
0.00
5.66
0.00

12.92
0.00
0.00
0.00
79.94
0.00
0.00
117.35

Page 10

0.00
0.00
2.68
0.00

9.67
0.00
0.00
0.00
47.31
0.00
0.00
59.66

SIZE
15
20
25
40
50
65
80
100
150

200
250
300
400
450
500
600

Data_b

Page 11