PARTIAL 1

3-Apr-2017

LIFTING LUG DESIGN

1. LUG DIMENSIONS

WIDTH W= mm
HEIGHT H= mm
THICKNESS T= mm
DIAMETER OF HOLE dh = mm
DIAMETER OF SHACKLE df = mm
LUG PLATE YIELD STRESS FY = MPa

2. WELDING DETAILS

COMPLETE PENETRATION WELD? (Y/N)

3. LUG LOADS

UNFACTORED LOAD IN SLING FS = kN

DYNAMIC MULTIPLIER =
FACTORED LOAD IN SLING FSf = 0.0 kN

MAX. ANGLE OF SLING max = deg [FROM VERTICAL]

VERTICAL LOAD ON LUG FV = 0.0 kN

HORIZONTAL LOAD ON LUG FH = 0.0 kN

LATERAL LOAD AS A % OF LOAD IN SLING FL% = %

LATERAL LOAD FL = 0.0 kN

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4. EDGE DISTANCE (note: surface of edge to be ground smooth)

ACTUAL EDGE DISTANCE 0 mm

MINIMUM EDGE DISTANCE (ed)min = 0.0 mm [AS3990 CL 9.6.2.1]

(general)

MINIMUM EDGE DISTANCE () (ed)min = #DIV/0! mm [AS3990 CL 9.6.2.2]

(in direction of component of force)

REQUIRED MINIMUM EDGE DISTANCE #DIV/0! mm #DIV/0!

5. STRESSES IN LUG

MIN. PERMISSIBLE NET AREA As > #DIV/0! mm2 [AS3990 CL 7.1]

Aaa + Acc= 0 mm2

fat = #DIV/0! MPa

Fat = 0.0 MPa [AS3990 CL 7.5.3(a)] #DIV/0!

MIN. LONGITUDINAL NET SECTIONAL AREA Abb = 0.0 mm2 [AS3990 CL 7.5.3(b)] #DIV/0!

MIN. PLATE THICKNESS (As/12) = #DIV/0! mm [AS3990 CL 7.5.3(c)] #DIV/0!

MIN. EFFECTIVE AREA ADJACENT TO HOLE Aaa + Acc= 0 mm2

1.33 x As = #DIV/0! mm2 [AS3990 CL 7.5.3(d)] #DIV/0!

BEARING STRESS

fpf = #DIV/0! MPa

ALLOWABLE BEARING STRESS Fpf = 0.0 MPa [AS3990 T 9.5.2]

#DIV/0! MPa [AS3990 T 9.5.2] #DIV/0!

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6. COMBINED STRESSES IN THE LUG

AXIAL STRESS

AREA OF LUG A= 0 mm2

TENSILE STRESS fat = #DIV/0! MPa
MAXIMUM PERMISSIBLE TENSILE STRESS Fat = 0.0 MPa

BENDING STRESSES

IN THE X-X DIRECTION:

MOMENT Mxx = 0.00 kNm

SECOND MOMENT OF AREA OF LUG Ixx = 0 mm4
BENDING STRESS fbcx = #DIV/0! MPa
MAXIMUM PERMISSIBLE BENDING STRESS Fbcx = 0.0 MPa

IN THE Y-Y DIRECTION:

MOMENT Myy = 0.00 kNm

SECOND MOMENT OF AREA OF LUG Iyy = 0 mm4
BENDING STRESS fbcy = #DIV/0! MPa
MAXIMUM PERMISSIBLE BENDING STRESS Fbcy = 0.0 MPa

COMBINED BENDING STRESSES:

fat/Fat+fbcx/Fbcx+fbcy/Fbcy = #DIV/0! [AS3990 CL 8.3.2] #DIV/0!

350304749.xls Page 4
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7. DESIGN OF FILLET WELD AND/OR INCOMPLETE PENETRATION BUTT WELD

[REFERENCE:GORENC & TINYOU - STEEL DESIGNERS HANDBOOK 1989 : pp94]

[WELDS SUBJECT TO FORCES ACTING PERPENDICULARLY TO THE PLANE OF THE WELD GROUP]

RESULTANT STRESS METHOD:

FILLET WELD THROAT THICKNESS tt = 0.00 mm

TOTAL WELD THICKNESS tw = 0.00 mm

OUTSIDE SHORT DIMENSION OF WELD TO = 0.0 mm

OUTSIDE LONG DIMENSION OF WELD WO = 0.0 mm

INSIDE SHORT DIMENSION OF WELD TI = 0.0 mm

INSIDE LONG DIMENSION OF WELD WI = 0.0 mm

AREA OF WELD Aw = 0 mm2

SECOND MOMENT OF AREA OF WELD Ixx= 0 mm4

MODULUS OF SECTION OF WELD Zxx= #DIV/0! mm3

SECOND MOMENT OF AREA OF WELD Iyy= 0 mm4

MODULUS OF SECTION OF WELD Zyy= #DIV/0! mm3

MOMENT Mxx = 0.00 kNm

MOMENT Myy = 0.00 kNm

STRESS IN LONGITUDINAL DIRECTION f1 = #DIV/0! MPa

STRESS IN HORIZONTAL TRANSVERSE DIRECTI f2 = #DIV/0! MPa
STRESS IN LATERAL TRANSVERSE DIRECTION f3 = #DIV/0! MPa

RESULTANT STRESS IN WELD fV = fR = #DIV/0! MPa

PERMISSIBLE SHEAR STRESS IN WELD FV = 0.0 MPa #DIV/0!

350304749.xls Page 5
 FILLET 1

3-Apr-2017

LIFTING LUG DESIGN

1. LUG DIMENSIONS

WIDTH W= mm
HEIGHT H= mm
THICKNESS T= mm
DIAMETER OF HOLE dh = mm
DIAMETER OF SHACKLE df = mm
LUG PLATE YIELD STRESS FY = MPa

2. WELDING DETAILS

COMPLETE PENETRATION WELD? (Y/N)

3. LUG LOADS

UNFACTORED LOAD IN SLING FS = kN

DYNAMIC MULTIPLIER =
FACTORED LOAD IN SLING FSf = 0.0 kN

MAX. ANGLE OF SLING max = deg [FROM VERTICAL]

VERTICAL LOAD ON LUG FV = 0.0 kN

HORIZONTAL LOAD ON LUG FH = 0.0 kN

LATERAL LOAD AS A % OF LOAD IN SLING FL% = %

LATERAL LOAD FL = 0.0 kN

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4. EDGE DISTANCE (note: surface of edge to be ground smooth)

ACTUAL EDGE DISTANCE 0 mm

MINIMUM EDGE DISTANCE (ed)min = 0.0 mm [AS3990 CL 9.6.2.1]

(general)

MINIMUM EDGE DISTANCE () (ed)min = #DIV/0! mm [AS3990 CL 9.6.2.2]

(in direction of component of force)

REQUIRED MINIMUM EDGE DISTANCE #DIV/0! mm #DIV/0!

5. STRESSES IN LUG

MIN. PERMISSIBLE NET AREA As > #DIV/0! mm2 [AS3990 CL 7.1]

Aaa + Acc= 0 mm2

fat = #DIV/0! MPa

Fat = 0.0 MPa [AS3990 CL 7.5.3(a)] #DIV/0!

MIN. LONGITUDINAL NET SECTIONAL AREA Abb = 0.0 mm2 [AS3990 CL 7.5.3(b)] #DIV/0!

MIN. PLATE THICKNESS (As/12) = #DIV/0! mm [AS3990 CL 7.5.3(c)] #DIV/0!

MIN. EFFECTIVE AREA ADJACENT TO HOLE Aaa + Acc= 0 mm2

1.33 x As = #DIV/0! mm2 [AS3990 CL 7.5.3(d)] #DIV/0!

BEARING STRESS

fpf = #DIV/0! MPa

ALLOWABLE BEARING STRESS Fpf = 0.0 MPa [AS3990 T 9.5.2]

#DIV/0! MPa [AS3990 T 9.5.2] #DIV/0!

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6. COMBINED STRESSES IN THE LUG

AXIAL STRESS

AREA OF LUG A= 0 mm2

TENSILE STRESS fat = #DIV/0! MPa
MAXIMUM PERMISSIBLE TENSILE STRESS Fat = 0.0 MPa

BENDING STRESSES

IN THE X-X DIRECTION:

MOMENT Mxx = 0.00 kNm

SECOND MOMENT OF AREA OF LUG Ixx = 0 mm4
BENDING STRESS fbcx = #DIV/0! MPa
MAXIMUM PERMISSIBLE BENDING STRESS Fbcx = 0.0 MPa

IN THE Y-Y DIRECTION:

MOMENT Myy = 0.00 kNm

SECOND MOMENT OF AREA OF LUG Iyy = 0 mm4
BENDING STRESS fbcy = #DIV/0! MPa
MAXIMUM PERMISSIBLE BENDING STRESS Fbcy = 0.0 MPa

COMBINED BENDING STRESSES:

fat/Fat+fbcx/Fbcx+fbcy/Fbcy = #DIV/0! [AS3990 CL 8.3.2] #DIV/0!

350304749.xls Page 10
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7. DESIGN OF FILLET WELD

[REFERENCE:GORENC & TINYOU - STEEL DESIGNERS HANDBOOK 1989 : pp94]

[WELDS SUBJECT TO FORCES ACTING PERPENDICULARLY TO THE PLANE OF THE WELD GROUP]

RESULTANT STRESS METHOD:

FILLET WELD THROAT THICKNESS tt = 0.00 mm

OUTSIDE SHORT DIMENSION OF WELD TO = 0.0 mm

OUTSIDE LONG DIMENSION OF WELD WO = 0.0 mm

INSIDE SHORT DIMENSION OF WELD TI = 0.0 mm

INSIDE LONG DIMENSION OF WELD WI = 0.0 mm

AREA OF WELD Aw = 0 mm2

SECOND MOMENT OF AREA OF WELD Ixx= 0 mm4

MODULUS OF SECTION OF WELD Zxx= #DIV/0! mm3

SECOND MOMENT OF AREA OF WELD Iyy= 0 mm4

MODULUS OF SECTION OF WELD Zyy= #DIV/0! mm3

MOMENT Mxx = 0.00 kNm

MOMENT Myy = 0.00 kNm

STRESS IN LONGITUDINAL DIRECTION f1 = #DIV/0! MPa

STRESS IN HORIZONTAL TRANSVERSE DIRECTI f2 = #DIV/0! MPa
STRESS IN LATERAL TRANSVERSE DIRECTION f3 = #DIV/0! MPa

RESULTANT STRESS IN WELD fV = fR = #DIV/0! MPa

PERMISSIBLE SHEAR STRESS IN WELD FV = 0.0 MPa #DIV/0!

350304749.xls Page 11
 PARTIAL 2

3-Apr-2017

LIFTING LUG DESIGN

1. LUG DIMENSIONS

WIDTH AT BOTTOM W= mm
HEIGHT H= mm
R
THICKNESS T= mm
DIAMETER OF HOLE dh = mm
RADIUS AT TOP R= mm
DIAMETER OF SHACKLE df = mm
LUG PLATE YIELD STRESS FY = MPa

2. WELDING DETAILS

COMPLETE PENETRATION WELD? (Y/N)

3. LUG LOADS

UNFACTORED LOAD IN SLING FS = kN

DYNAMIC MULTIPLIER =
FACTORED LOAD IN SLING FSf = 0.0 kN

MAX. ANGLE OF SLING max = deg [FROM VERTICAL]

VERTICAL LOAD ON LUG FV = 0.0 kN

HORIZONTAL LOAD ON LUG FH = 0.0 kN

LATERAL LOAD AS A % OF LOAD IN SLING FL% = %

LATERAL LOAD FL = 0.0 kN

350304749.xls Page 12
 PARTIAL 2

4. EDGE DISTANCE (note: surface of edge to be ground smooth)

ACTUAL EDGE DISTANCE 0 mm

MINIMUM EDGE DISTANCE (ed)min = 0.0 mm [AS3990 CL 9.6.2.1]

(general)

MINIMUM EDGE DISTANCE () (ed)min = #DIV/0! mm [AS3990 CL 9.6.2.2]

(in direction of component of force)

REQUIRED MINIMUM EDGE DISTANCE #DIV/0! mm #DIV/0!

5. STRESSES IN LUG

MIN. PERMISSIBLE NET AREA As > #DIV/0! mm2 [AS3990 CL 7.1]

Aaa + Acc= 0 mm2

fat = #DIV/0! MPa

Fat = 0.0 MPa [AS3990 CL 7.5.3(a)] #DIV/0!

MIN. LONGITUDINAL NET SECTIONAL AREA Abb = 0.0 mm2 [AS3990 CL 7.5.3(b)] #DIV/0!

MIN. PLATE THICKNESS (As/12) = #DIV/0! mm [AS3990 CL 7.5.3(c)] #DIV/0!

MIN. EFFECTIVE AREA ADJACENT TO HOLE Aaa + Acc= 0 mm2

1.33 x As = #DIV/0! mm2 [AS3990 CL 7.5.3(d)] #DIV/0!

BEARING STRESS

fpf = #DIV/0! MPa

ALLOWABLE BEARING STRESS Fpf = 0.0 MPa [AS3990 T 9.5.2]

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 PARTIAL 2

#DIV/0! MPa [AS3990 T 9.5.2] #DIV/0!

350304749.xls Page 14
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6. COMBINED STRESSES IN THE LUG

AXIAL STRESS

AREA OF LUG A= 0 mm2

TENSILE STRESS fat = #DIV/0! MPa
MAXIMUM PERMISSIBLE TENSILE STRESS Fat = 0.0 MPa

BENDING STRESSES

IN THE X-X DIRECTION:

MOMENT Mxx = 0.00 kNm

SECOND MOMENT OF AREA OF LUG Ixx = 0 mm4
BENDING STRESS fbcx = #DIV/0! MPa
MAXIMUM PERMISSIBLE BENDING STRESS Fbcx = 0.0 MPa

IN THE Y-Y DIRECTION:

MOMENT Myy = 0.00 kNm

SECOND MOMENT OF AREA OF LUG Iyy = 0 mm4
BENDING STRESS fbcy = #DIV/0! MPa
MAXIMUM PERMISSIBLE BENDING STRESS Fbcy = 0.0 MPa

COMBINED BENDING STRESSES:

fat/Fat+fbcx/Fbcx+fbcy/Fbcy = #DIV/0! [AS3990 CL 8.3.2] #DIV/0!

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 PARTIAL 2

7. DESIGN OF FILLET WELD AND/OR INCOMPLETE PENETRATION BUTT WELD

[REFERENCE:GORENC & TINYOU - STEEL DESIGNERS HANDBOOK 1989 : pp94]

[WELDS SUBJECT TO FORCES ACTING PERPENDICULARLY TO THE PLANE OF THE WELD GROUP]

RESULTANT STRESS METHOD:

FILLET WELD THROAT THICKNESS tt = 0.00 mm

TOTAL WELD THICKNESS tw = 0.00 mm

OUTSIDE SHORT DIMENSION OF WELD TO = 0.0 mm

OUTSIDE LONG DIMENSION OF WELD WO = 0.0 mm

INSIDE SHORT DIMENSION OF WELD TI = 0.0 mm

INSIDE LONG DIMENSION OF WELD WI = 0.0 mm

AREA OF WELD Aw = 0 mm2

SECOND MOMENT OF AREA OF WELD Ixx= 0 mm4

MODULUS OF SECTION OF WELD Zxx= #DIV/0! mm3

SECOND MOMENT OF AREA OF WELD Iyy= 0 mm4

MODULUS OF SECTION OF WELD Zyy= #DIV/0! mm3

MOMENT Mxx = 0.00 kNm

MOMENT Myy = 0.00 kNm

STRESS IN LONGITUDINAL DIRECTION f1 = #DIV/0! MPa

STRESS IN HORIZONTAL TRANSVERSE DIRECTI f2 = #DIV/0! MPa
STRESS IN LATERAL TRANSVERSE DIRECTION f3 = #DIV/0! MPa

RESULTANT STRESS IN WELD fV = fR = #DIV/0! MPa

PERMISSIBLE SHEAR STRESS IN WELD FV = 0.0 MPa #DIV/0!

350304749.xls Page 16
 FILLET 2

3-Apr-2017

LIFTING LUG DESIGN

1. LUG DIMENSIONS

WIDTH AT BOTTOM W= mm
HEIGHT H= mm
R
THICKNESS T= mm
DIAMETER OF HOLE dh = mm
RADIUS AT TOP R= mm
DIAMETER OF SHACKLE df = mm
LUG PLATE YIELD STRESS FY = MPa

2. WELDING DETAILS

COMPLETE PENETRATION WELD? (Y/N)

3. LUG LOADS

UNFACTORED LOAD IN SLING FS = kN

DYNAMIC MULTIPLIER =
FACTORED LOAD IN SLING FSf = 0.0 kN

MAX. ANGLE OF SLING max = deg [FROM VERTICAL]

VERTICAL LOAD ON LUG FV = 0.0 kN

HORIZONTAL LOAD ON LUG FH = 0.0 kN

LATERAL LOAD AS A % OF LOAD IN SLING FL% = %

LATERAL LOAD FL = 0.0 kN

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4. EDGE DISTANCE (note: surface of edge to be ground smooth)

ACTUAL EDGE DISTANCE 0 mm

MINIMUM EDGE DISTANCE (ed)min = 0.0 mm [AS3990 CL 9.6.2.1]

(general)

MINIMUM EDGE DISTANCE () (ed)min = #DIV/0! mm [AS3990 CL 9.6.2.2]

(in direction of component of force)

REQUIRED MINIMUM EDGE DISTANCE #DIV/0! mm #DIV/0!

5. STRESSES IN LUG

MIN. PERMISSIBLE NET AREA As > #DIV/0! mm2 [AS3990 CL 7.1]

Aaa + Acc= 0 mm2

fat = #DIV/0! MPa

Fat = 0.0 MPa [AS3990 CL 7.5.3(a)] #DIV/0!

MIN. LONGITUDINAL NET SECTIONAL AREA Abb = 0.0 mm2 [AS3990 CL 7.5.3(b)] #DIV/0!

MIN. PLATE THICKNESS (As/12) = #DIV/0! mm [AS3990 CL 7.5.3(c)] #DIV/0!

MIN. EFFECTIVE AREA ADJACENT TO HOLE Aaa + Acc= 0 mm2

1.33 x As = #DIV/0! mm2 [AS3990 CL 7.5.3(d)] #DIV/0!

BEARING STRESS

fpf = #DIV/0! MPa

ALLOWABLE BEARING STRESS Fpf = 0.0 MPa [AS3990 T 9.5.2]

#DIV/0! MPa [AS3990 T 9.5.2] #DIV/0!

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 FILLET 2

6. COMBINED STRESSES IN THE LUG

AXIAL STRESS

AREA OF LUG A= 0 mm2

TENSILE STRESS fat = #DIV/0! MPa
MAXIMUM PERMISSIBLE TENSILE STRESS Fat = 0.0 MPa

BENDING STRESSES

IN THE X-X DIRECTION:

MOMENT Mxx = 0.00 kNm

SECOND MOMENT OF AREA OF LUG Ixx = 0 mm4
BENDING STRESS fbcx = #DIV/0! MPa
MAXIMUM PERMISSIBLE BENDING STRESS Fbcx = 0.0 MPa

IN THE Y-Y DIRECTION:

MOMENT Myy = 0.00 kNm

SECOND MOMENT OF AREA OF LUG Iyy = 0 mm4
BENDING STRESS fbcy = #DIV/0! MPa
MAXIMUM PERMISSIBLE BENDING STRESS Fbcy = 0.0 MPa

COMBINED BENDING STRESSES:

fat/Fat+fbcx/Fbcx+fbcy/Fbcy = #DIV/0! [AS3990 CL 8.3.2] #DIV/0!

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7. DESIGN OF FILLET WELD

[REFERENCE:GORENC & TINYOU - STEEL DESIGNERS HANDBOOK 1989 : pp94]

[WELDS SUBJECT TO FORCES ACTING PERPENDICULARLY TO THE PLANE OF THE WELD GROUP]

RESULTANT STRESS METHOD:

FILLET WELD THROAT THICKNESS tt = 0.00 mm

OUTSIDE SHORT DIMENSION OF WELD TO = 0.0 mm

OUTSIDE LONG DIMENSION OF WELD WO = 0.0 mm

INSIDE SHORT DIMENSION OF WELD TI = 0.0 mm

INSIDE LONG DIMENSION OF WELD WI = 0.0 mm

AREA OF WELD Aw = 0 mm2

SECOND MOMENT OF AREA OF WELD Ixx= 0 mm4

MODULUS OF SECTION OF WELD Zxx= #DIV/0! mm3

SECOND MOMENT OF AREA OF WELD Iyy= 0 mm4

MODULUS OF SECTION OF WELD Zyy= #DIV/0! mm3

MOMENT Mxx = 0.00 kNm

MOMENT Myy = 0.00 kNm

STRESS IN LONGITUDINAL DIRECTION f1 = #DIV/0! MPa

STRESS IN HORIZONTAL TRANSVERSE DIRECTI f2 = #DIV/0! MPa
STRESS IN LATERAL TRANSVERSE DIRECTION f3 = #DIV/0! MPa

RESULTANT STRESS IN WELD fV = fR = #DIV/0! MPa

PERMISSIBLE SHEAR STRESS IN WELD FV = 0.0 MPa #DIV/0!

350304749.xls Page 22