CALCULATIONS AND SKETCHES

JOB NO.
Southern Region Houston, Texas BY DATE:
CHKD. DATE:
PAGE REV.
CLIENT AND LOCATION Atofina, Beaumont, Texas
UNIT Sulfox
ITEM Trunnion loads on base ell at node 425. Ceasar calculation 25-007
8" Sch 40s elbow with type 7 trunnion.
TRUNNION OR OTHER CYLINDRICAL ATTACHMENTS TO PIPE

Longitudinal Bending Circumferential Bending Axial Load

SUSTAINED INPUT
Header Pipe: Reinforcing Pad:
Outside Diameter D (in.) 8.625 Reinforcing Pad thickness (in.) 0
Wall Thickness (in.) 0.322 Note 3
Corrosion Allowance (in.) 0 Note 4 Wall Thickness + Pad Thk - Corrosion t (in.) 0.322

Trunnion:
Outside Diameter d (in.)
Wall Thickness (in.)
Length of Trunnion L (in.)
Weld Size (in)
Applied Loads (lbs) and Moments (in-lbs):
Longitudinal Moment ML (in - lbs)
Circumfrential Moment Mc (in - lbs)
Axial Force on Trunnion W (lbs)
Design Pressure P (psi)
Design Temperature (F)
6.625 Notes:
0.28 1. All stress values below are given in lbs/in2.
22.4 Note 5 2. All load values below are given in lbs.
0.148 3. If line is existing, check against actual wall thickness
as reported by plant inspection.
4. If line is existing, use corrosion allowance as reported by
plant inspection, or use original corrosion allowance as
0 reported in original pipe specification, whichever is greater.
0 5. Length of trunnion determined from outside wall of run pipe to
2525 to contact with grade or centerline of support beam.
64
200

Allowable Stresses:
Hot Allowable Stress (psi) 16700
Cold Allowable Stress (psi) 16700

EQUATIONS
Longitudinal Circumfrential Axial

ML Mc W
f L= 2 f c= f a=
2
( /4)d ( /4 )d 2 (d /2)
1.17f ( D/2) P( D/2 ) 1 . 17 f ( D /2) P( D /2 ) 1 .17 f ( D /2 ) P( D/2)
S L= + Sc= + S A= +
t1 .5 2t t 1 .5 t
t 1. 5 t

Rev.6
 SUSTAINED CALCULATIONS
NOTE: IF ANY FAILURES RESULT BELOW, THE PIPING LOADS MUST BE ADJUSTED AND THEN RE-CALCULATED
Longitudinal Evalvuation

Sustained Load Case (ML) fL = 0 Note 2 (typ)

SL = 429 < 1.5 Sh = 25,050 Note 1 (typ) PASS

Sustained Load Case (ML+W)

Localized Load f1 = fL + 1.5fa f1 = 182

SL2 = 2,848 < 1.5 Sh = 25,050 PASS

Note: Expansion Load case gives the same result as Sustained Case. No evaluation is necessary.

Circumferential Evaluation
fcs = 0
Sustained Load Case (Mc)
Localized Load f2 = 1.5(fcs) f2s = 0 Sc2s = 857 < 1.5 Sh = 25,050 PASS

Sustained Load Case (Mc+W)

Localized Load f2 =1.5( fc + fa) f2Ma = 182 Sc2Ma = 3,277 < 1.5 Sh = 25,050 PASS

Combined Resultant Load Evaluation

f r = f 2L + f 2C fr = 0

Sustained Loading (ML+Mc+W)

Localized Load f3s =1.5(fr + fa) f3s = 182

Sc3s = 3,277 < 1.5Sh = 25,050 PASS

Axial Evaluation

Sustained Loading (W) fa = 121

Sas = 2,470 < 1.5Sh = 25,050 PASS

Global Stress Evaluation

Bending Stress in Trunnion Bending Stress

f s L
f s = f 2L +f 2c fs = 0 S b= Sb = 0 < Sh = 16,700 PASS
Zt
Trunnion Section Modulus
Weld Resulant Force
D 4 d 4
Z t=
32 ( D ) Zt = 8.5
f F= f 2L+f 2c +f 2a
fF = 121

Weld Shear Stress

Shear Stress in Fillet Weld
f F
SW= Sw = 55.71 < Ssa = 13,360 PASS
AW
Weld Area (in ) 2
2

Rev.6
 CALCULATIONS AND SKETCHES
JOB NO. 0
Southern Region Houston, Texas BY 0 DATE: ###
CHKD. DATE:
PAGE REV.
CLIENT AND LOCATION Atofina, Beaumont, Texas
UNIT Sulfox
ITEM Trunnion loads on base ell at node 425. Ceasar calculation 25-007
8" Sch 40s elbow with type 7 trunnion.
TRUNNION OR OTHER CYLINDRICAL ATTACHMENTS TO PIPE

Longitudinal Bending Circumferential Bending Axial Load

EXPANSION INPUT
Header Pipe: Reinforcing Pad:
Outside Diameter D (in.) 8.625 Reinforcing Pad thickness (in.) 0
Wall Thickness (in.) 0.322 Note 3
Wall Thickness + Pad Thk t (in.) 0.322

Trunnion:
Outside Diameter d (in.) 6.625 Notes:
Wall Thickness (in.) 0.28 1. All stress values below are given in lbs/in2.
Length of Trunnion L (in.) 22.4 Note 5 2. All load values below are given in lbs.
Weld Size (in) 0.148 3. If line is existing, check against actual wall thickness
as reported by plant inspection.
Applied Loads (lbs) and Moments (in-lbs): 4. If line is existing, use corrosion allowance as reported by
plant inspection, or use original corrosion allowance as
Longitudinal Moment ML (in - lbs) 16970 reported in original pipe specification, whichever is greater.
Circumfrential Moment Mc (in - lbs) 16970 5. Length of trunnion determined from outside wall of run pipe to
Axial Force on Trunnion W (lbs) 340 to contact with grade or centerline of support beam.
Design Pressure P (psi) 64
Design Temperature (F) 200

Allowable Stresses:
Hot Allowable Stress (psi) 16700
Cold Allowable Stress (psi) 16700

EQUATIONS
Longitudinal Circumfrential Axial

ML Mc W
f L= 2 f c= 2
f a=
( /4)d ( /4 )d 2 (d /2)
1.17 f ( D/2) P( D/2) 1 . 17 f ( D/ 2) P( D/ 2 ) 1 .17 f ( D /2 ) P( D/2)
S L= + Sc= + S A= +
t1 .5 2t t 1 .5 t t 1.5 t

Rev.6
 EXPANSION CALCULATIONS
NOTE: IF ANY FAILURES RESULT BELOW, THE PIPING LOADS MUST BE ADJUSTED AND THEN RE-CALCULATED
Longitudinal Evalvuation

Expansion Load Case (ML) fL = 492

SL = 6,975 < 1.5 Sh = 25,050 Note 1 (typ) PASS

Expansion Load Case (ML+W)
Localized Load f1 = fL + 1.5fa f1 = 517 Note 2 (typ)

SL2 = 7,301 < 1.5 Sh = 25,050 PASS

Note: Expansion Load case gives the same result as Sustained Case.

Circumferential Evaluation
Expansion Load Case (Mc) fcE = 492
Localized Load fcE = fc
ScE = 7,403 < 1.5 Sh = 25,050 PASS

Expansion Load Case (Mc+W)

Localized Load f2E = fc + 1.5fa f2E = 517

Sc2E = 7,729 < 1.5 Sh = 25,050 PASS

Combined Resultant Load Evaluation

f r = f 2L + f 2C fr = 696

Expansion Load Case (ML+Mc+W)

Localized Load f3E =fr + 1.5fa f3E = 721

Sc3E = 10,441 < 1.5Sh = 25,050 PASS

Axial Evaluation
fa = 16

Sa = 1,074 < 1.5Sh = 25,050 PASS

Global Stress Evaluation

Bending Stress in Trunnion Bending Stress

f s L
f s = f 2L +f 2c fs = 696 Sb= Sb = 1,836 < Sh = 16,700 PASS
Zt
Trunnion Section Modulus
Weld Resulant Force
4 4
Zt=
32 D(
D d
) Zt = 8.5
f F= f 2L+f 2c +f 2a
fF = 696

Weld Shear Stress

Shear Stress in Fillet Weld
f F
SW= Sw = 319.77 < Ssa = 13,360 PASS
AW
Weld Area (in ) 2
2

Rev.6