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WRTSIL ENGINE PRODUCTS

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Engine Products

In general we distinguish:
2-stroke engines
4-stroke engines

Engines categorised by the fuel type used for the


engines:
Oil fired engines
Gas fired engines
Dual fuel engines that can handle both oil and gas.

Engines categorised by the purpose of an engine:


to drive a propulsion
to drive a generator
to power other devices such as a pump.

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2-STROKE ENGINES

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2-stroke engines

The current low-speed engine portfolio comprises the


Wrtsil RTA and RT-flex engine types which cover a
power range from 5100 kW to 80,080 kW.

Wrtsil RTA-series engines:


Traditional camshaft-controlled low-speed diesel
engine
Wrtsil RT-flex engines:
Based on the RTA-series but have electronically-
controlled common-rail systems for fuel injection and
valve actuation.

These engines are marketed world-wide for application


in the propulsion of all types of deep-sea ships.

Low-speed engines are developed, designed, marketed


and serviced by Wrtsil.

The engines are manufactured by specialised engine


manufacturing companies under licence from Wrtsil
Switzerland.

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4-STROKE ENGINE PRODUCT NAMES

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Engine Product Names: Configuration

e.g. Wrtsil 18V32DF


Wrtsil = Brand
18V = Cylinder configuration: V-engine = V, in-line engine = L
32 = Engine group
DF = Technology (if in use)

e.g. Wrtsil Auxpac 975W6L20.


Auxpac engines are identified with powered output (electrical),

Engine groups
20, 26, 32, 34, 38, 46, 46F, 50, 64

Technology
DF = Dual Fuel
GD = Gas Diesel
SG = Spark-ignited Gas

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4-STROKE ENGINES

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Wrtsil 20

Main data
Cylinder bore ..................................200 mm
Piston stroke...................................280 mm
Cylinder output .................. 180, 200 kW/cyl
Speed ...........................................1000 rpm
Mean effective pressure ........ 24.6, 28.0 bar
Piston speed.................................... 9.3 m/s

Options: Common rail fuel injection,


humidification of combustion air for NOX
reduction.

Cylinder configurations
4L20
6L20
8L20
9L20

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Wrtsil 32

Main data
Cylinder bore ..................................320 mm
Piston stroke...................................400 mm
Cylinder output .......................... 500 kW/cyl
Speed .............................................750 rpm
Mean effective pressure .................24.9 bar
Piston speed.................................. 10.0 m/s

Cylinder configurations
6L32
8L32
9L32
12V32
16V32
18V32
20V32

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Wrtsil 46

Main data
Cylinder bore ..................................460 mm
Piston stroke...................................580 mm
Cylinder output ................ 975, 1050 kW/cyl
Speed .....................................500, 514 rpm
Mean effective pressure ........ 23.628.8 bar
Piston speed............................. 9.7, 9.9 m/s

Options: Common rail fuel injection,


humidification of combustion air for NOX
reduction, crude oil.

Cylinder configurations
6L46
8L46
9L46
12V46
16V46
18V46

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Wrtsil 46F

Main Data
Cylinder bore ..................................460 mm
Piston stroke...................................580 mm
Cylinder output ........................ 1250 kW/cyl
Speed .............................................600 rpm
Mean effective pressure .................25.9 bar
Piston speed.................................. 11.6 m/s

Options: Twin plunger injection pumps,


humidification of combustion air for NOX
reduction, variable inlet valve closure.

Cylinder configurations
6L46F
8L46F
12V46F
20V46F

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COMMON RAIL SYSTEM

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Common Rail System advantages

Smokeless operation at all loads and speeds.


Smokeless start of the engine.
Improved total fuel economy.
Flexibility for different fuels without hardware modifications (heavy fuel,
diesel oil, gas turbine fuel, water-fuel emulsion).

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Conventional vs. common rail injection

Conventional injection Common rail injection


system Electronic/hydraulic
Mechanical/hydraulic control of injection
control of injection

Fuel pressure
produced each time
by the injection pump

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Wrtsil Common Rail design

1) Injector

2) Accumulator

3) HP-pump
4) Shielded HP-pipes
5) Drive cam

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DUAL-FUEL ENGINES

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Wrtsil 34 DF

Main data
Cylinder bore .................................340 mm
Piston stroke...................................400 mm
Cylinder output .................. 435, 450 kW/cyl
Speed .....................................720, 750 rpm
Mean effective pressure ........ 20.0, 19.8 bar
Piston speed........................... 9.6, 10.0 m/s

Cylinder configurations
6L34DF
9L34DF
12V34DF
16V34DF

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Wrtsil 50 DF

Main data
Cylinder bore ..................................500 mm
Piston stroke...................................580 mm
Cylinder output .......................... 950 kW/cyl
Speed ....................................500, 514 rpm
Mean effective pressure ........ 20.0, 19.5 bar
Piston speed............................. 9.7, 9.9 m/s

Cylinder configurations
6L50DF
8L50DF
9L50DF
12V50DF
16V50DF
18V50DF

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Dual Fuel Engines - Operating principle

Ex. In. Ex. In. Ex. In.


Gas mode:
*
Otto principle * **
* ** * *** ****
Low-pressure gas * **** * *
*
admission
Pilot diesel injection
Intake of Compression of Ignition by
air and gas air and gas pilot diesel fuel

The gas is mixed with air before the intake valves.


After the compression phase, the gas-air mixture is ignited by a small
amount of liquid pilot fuel.

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Dual Fuel Engines Operating principle

Ex. In. Ex. In. Ex. In.


Diesel mode:
Diesel principle
Diesel injection
Back-up fuel system
Intake of Compression of Injection of
air air diesel fuel

This is a normal diesel process with camshaft-operated liquid fuel pumps


running in parallel with the process and working as a stand-by.
The engine can be switched automatically from fuel oil to gas operation at loads
below 80 % of the full load.

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Wrtsil 32 GD

Main data
Cylinder bore320 mm
Piston stroke.350 mm
Rated speed .750/720 rpm
Mean piston speed8.75/8.4 m/s
BMEP.21.3/24.0 bar
Cylinder output375 kW

Cylinder configurations
12V32GD
16V32GD
18V32GD

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Gas-diesel engines operating principle

Gas mode:
The gas is injected at high pressure after the pilot
fuel and is ignited by the flame from the pilot fuel
injection.

Liquid Fuel mode:


The gas-diesel engine can be switched over
instantly to operation.
The liquid fuel can be light fuel oil, heavy fuel oil
or crude oil.
The process is the same as the conventional
diesel process.

Fuel Sharing mode:


The ratio between liquid and gas fuel amounts
can be controlled and varied during operation.
The operating window is 35 to 90% load and the
gas/liquid fuel ratio can vary from 80/20 to 15/85.

The gas-diesel process can tolerate big variations


in the gas quality and is especially suitable for
non-pipeline quality gas, such as associated gas
in oil fields.

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WRTSIL GAS ENGINES

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Wrtsil 34SG

Main data
Cylinder bore 340 mm
Piston stroke. 400 mm
Speed.. 720 / 750 rpm
Mean effective pressure.. 20.0 / 19.8 bar
Piston speed... 9.6 / 10 m/s

Cylinder configurations
9L34SG
16V34SG
20V34SG

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SG engines operating principle

The SG engines are spark-ignited lean-


burn engines.
The gas is mixed with air before the inlet
valves.
The gas is also fed into a small
prechamber, where the gas mixture is rich
compared to the gas in the cylinder.
The gas-air mixture in the prechamber is
ignited by a spark plug.
The flames from the nozzle of the
prechamber ignite the gas-air mixture in
the whole cylinder.

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The lean-burn concept

In a lean-burn gas engine, the


mixture of air and gas in the cylinder
is lean, i.e. more air is present in the
cylinder than is needed for complete
combustion.
With leaner combustion, the peak
temperature is reduced and less
NOX is produced.
Higher output can be reached while
avoiding knocking and the efficiency
is increased as well, although a too
lean mixture will cause misfiring

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NON-PORTFOLIO ENGINES

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Non-Portfolio Engines

Engines that are no longer part of the official Wrtsil product portfolio (in active production),
are called non-portfolio engines.

Bolnes
Crepelle engines
Deutz marine engines
Nohab
Stork engines
Sulzer A/S
UD 25 engines
UD 30 engines
UD 33 engines
UD 45 engines
W 200 engines
Wrtsil 32DF
Wrtsil 32GD
Wrtsil 38A
Wrtsil Vasa 32

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