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Commissioning Procedure of
Electric Equipment Page. No : Cover

Commissioning Procedure of Electric Equipment

DISCIPLINE : ELECTRIC EQUIPMENT

PROJECT NAME : 315MW WAMPU HEPP PROJECT
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Commissioning Procedure of Electric Equipment

DISCIPLINE : ELECTRIC EQUIPMENT

PROJECT NAME : 315MW WAMPU HEPP PROJECT

For Construction

REV.
DATE DESCRIPTION PREP'N CHECK REVIEW APPROVAL
NO.

REV.
CNEEC PREPARATION CHECK REVIEW APPROVAL
NO.

WANG XUAN MA MING N/A WANG HAO

A
31/11/14 31/11/14 - 31/11/14
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CONTENT
1. PREFACE .............................................................................................................................................................................................................................. 3

2. STANDARDS ......................................................................................................................................................................................................................... 3

3. TEST OF THE TURBINE GENERATOR UNIT ................................................................................................................................................................ 3

4. TEST OF THE TRANSFORMER........................................................................................................................................................................................ 3

5. TEST OF MUTUAL-INDUCTOR ....................................................................................................................................................................................... 4

6. TEST OF THE BREAKER................................................................................................................................................................................................... 5

7. SF6 ENCLOSED COMBINATION ELECTRIC EQUIPMENT ....................................................................................................................................... 6

8. DISCONNECTING SWITCH, ON-LOAD SWITCH AND HV FUSE.............................................................................................................................. 6

9. TEST OF THE BUSHING SHELL ...................................................................................................................................................................................... 6

10. TEST OF THE SUSPENSION INSULATOR AND STAND INSULATOR....................................................................................................................... 7

11. TEST OF THE POWER CABLE LINE .............................................................................................................................................................................. 7

12. TEST OF THE LIGHTNING ARRESTOR ......................................................................................................................................................................... 7

13. TEST OF THE SECONDARY CIRCUIT............................................................................................................................................................................ 8

14. TEST OF THE POWER DISTRIBUTION EQUIPMENT AND FEED LINE OF THE VOLTAGE CATEGORY 1KV AND BELOW ..................... 8

15. TEST OF THE OVERHEAD POWER LINE ABOVE 1KV .............................................................................................................................................. 8

16. TEST OF THE LV ELECTRIC EQUIPMENT................................................................................................................................................................... 8

17. TEST OF THE ENCLOSED BUSBAR AND BUSBAR...................................................................................................................................................... 9

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1. Preface
The electric equipment of WAMPU Hydropower Station shall be transported to site via ocean
shipping after assembly and test are completed in the factory. During process of installation,
hand-over test of the equipment should be conducted as per the standards of GB or IEC. The items of
hand-over test should be conducted in accordance with the conditions of the site and the
specifications. For those test items of the equipment which cannot be assembled in the factory but
have to be assembled at site, they must be conducted strictly in accordance with the hand-over test
specifications. For those test items which have been tested and the special test items listed in the
specifications, they may be selected to test or not to test according to the site condition.

2. Standards
GB & IEC.

3. Test of the turbine generator unit

The stator of the turbine generator unit in WAMPU hydropower station is delivered to the site as
an entirety, the rotor needs to be assembled at site. During process of installation, the following tests
of the turbine generator unit should be conducted:
3.1 Test the insulation resistance of the stator windings and the absorptance or polarizability index.
3.2 Test the DC resistance of the stator windings.
3.3 DC voltage-withstanding test and leakage current test of the stator windings.
3.4 AC voltage-withstanding test of the stator windings.
3.5 Insulation resistance test of the rotor windings.
3.6 DC resistance test of the rotor windings.
3.7 AC voltage-withstanding test of the rotor windings.
3.8 Insulation resistance test of the excitation circuit of the generator and the equipment connected
except the rotor armature of the generator.
3.9 AC voltage-withstanding test of the excitation circuit of the generator and the equipment
connected except the rotor armature of the generator.
3.10 Insulation resistance test of the insulating bearing of the generator.
3.11 Inspection of the embedded temperature detector.
3.12 DC resistance test of the de-excitation resistor, self-synchronous resistor.
3.13 AC impedance test of the rotor windings.
3.14 The phase sequence test.
3.15 The shaft potential test.

4. Test of the transformer

The main transformer in WAMPU hydropower station is installed by other subcontractor, the
station-service transformer and excitation transformer are installed by CNEEC. The station-service
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transformer is an oil-immersed one, the excitation transformer is an air-immersed one. The capacities
of the transformers in this power station which is less than 1600kVA should be conducted the
following tests during process of installation:
4.1 Test of the insulation oil,
4.2 Test DC resistance of the windings and the sleeves,
4.3 Inspect the voltage ratio of all taps,
4.4 Inspect the three-phase wiring group category of the transformer,
4.5 Test the insulation resistance of each fastener (for those that connection strap can be removed)
which is insulated to the iron core and the iron core (for those that lead-out grounding wire are
provided).
4.6 Test of non-pure porcelain bushing shells,
4.7 Inspection and test the on-load voltage regulation switchover device,
4.8 Test the insulation resistance, the absorptance or polarizability index of the windings with the
bushing shells,
4.9 Test the dielectric loss angle tangent value tan of the windings with the bushing shells,
4.10 Test the DC leakage current of the windings with the bushing shells,
4.11 Test the AC voltage-withstanding of the windings with the bushing shells,
4.12 Impact switch test under the rated voltage,
4.13 Inspect the phase position,
4.14 Test the noise.
The test of the oil-immersed transformer can be conducted as per the regulations in the sub-claus
e 4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8, 4.11, 4.13 and 4.14 in this clause. The test of the air-immersed tr
ansformer can be conducted as per the regulations in the sub-clause 4.2, 4.3, 4.4, 4.5, 4.7, 4.8, 4.11, 4.
13 and 4.14 in this clause.

5. Test of mutual-inductor
The mutual-inductors in WAMPU hydropower station include current transformer and potential
transformer, all of which are manufactured as entirety in the factory. During process of installation,
the mutual-inductors should be tested as the following:
5.1 Test the insulation resistance of the windings,
5.2 Test the dielectric loss angle tangent value tan of the mutual-inductors of voltage category 35kV
and above,
5.3 AC voltage-withstanding test,
5.4 Insulation medium performance test,
5.5 Test the DC resistance of the windings,
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5.6 Inspect connecting group category and polarity,

5.7 Deviation test,
5.8 Test the excitation characteristic curve of the current transformer,
5.9 Test the excitation characteristics of the electromagnetic voltage transformer,
5.10 Test of capacitive voltage transformer (CVT),
5.11 Test of tightness,
5.12 Test the insulation resistance of the iron core clamping bolt.
Note: The test of the current transformer in the SF6 enclosed combination electric equipment and
the bushing current transformer should be conducted as per the requirements of sub-clause 5.1, 5.6, 5.
7 and 5.8 of this clause.

6. Test of the breaker

The breakers in WAMPU hydropower station include vacuum breakers installed in the HV
cubicles and SF6 breakers in the switch station. During process of installation, the breakers should be
tested as the following:
6.1 Vacuum breakers
6.1.1 Test the insulation resistance,
6.1.2 Test the resistance of conducting circuit of each phase,
6.1.3 AC voltage-withstanding test,
6.1.4 Test the switch on and switch off time of the main contacts of the breaker, test the synchronous
performance of switch on and switch off, test the bounce time of the contacts when switch on,
6.1.5 Test the insulation resistance and DC resistance of the switch on and off coils and switch on
contact coils,
6.1.6 Test of the operating mechanism of the breakers.
6.2 SF6 breakers
6.2.1 Test the insulation resistance,
6.2.2 Test the resistance of the conducting circuit of each phase,
6.2.3 AC voltage-withstanding test,
6.2.4 Test of the equalizing capacitor of the breaker,
6.2.5 Test the switch on and off time of the breaker,
6.2.6 Test the switch on and off speed of the breaker,

6.2.7 Test the synchronous performance and cooperating time of the main and auxiliary contacts of
the breaker,
6.2.8 Test the time that the switch on resistance of the breaker put in and the resistance values,
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6.2.9 Test the insulation resistance and DC resistance of the switch on and off coils and switch on
contact coils of the breaker,
6.2.10 Test of the operating mechanism of the breakers.
6.2.11 Test of the bushing current transformer,
5.2.12 Test the moisture content in SF6 gas in the breaker,
6.2.13 Test of tightness,
6.2.14 Inspection of the gas density relay, pressure gauge and pressure action valve.

7. Test of SF6 enclosed combination electric equipment

SF6 enclosed combination electric equipment in WAMPU Hydropower Station should be
assembled at site. During process of the installation, SF6 enclosed combination electric equipment
should be tested as the following:
7.1 Test the conducting resistance of the main circuit,
7.2 AC voltage-withstanding test of the main circuit,
7.3 Tightness test,
7.4 Test the moisture content in SF6 gas,
7.5 Test of each element in the enclosed combination electric equipment,
7.6 Operation test of the combination electric equipment,
7.7 Inspection of the gas density relay, pressure gauge and pressure action valve.

8. Test of disconnecting switch, on-load switch and HV fuse

The test items of the disconnecting switch, on-load switch and HV fuse in WAMPU Hydropower
station should include the following:
8.1 Test the insulation resistance,
8.2 Test the DC resistance of the fuse in HV current limiting fuse tube,
8.3 Test the resistance of the on-load switch conducting circuit,
8.4 AC voltage-withstanding test,
8.5 Inspect the minimum action voltage of the operating mechanism coil,
8.6 Test of the operating mechanism.

9. Test of the bushing shell

The test items of the bushing shells should include the following:
9.1 Test the insulation resistance,
9.2 Test the dielectric loss angle tangent value tan and capacitor value of the non-pure porcelain
bushing shell of voltage category 20kV and above,
9.3 AC voltage-withstanding test,
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9.4 Test of the insulation oil (organic compound insulation bushing not included),
9.5 Gas test of the SF6 bushing.
Note: The bushing integrally assembled on the 35kV oil breaker may not be tested for tan.

10. Test of the suspension insulator and stand insulator

The test items of the suspension insulator and stand insulator should include the following:
10.1 Test the insulation resistance, and
10.2 AC voltage-withstanding test.

11. Test of the power cable line

The test items of the power cable include the following:
11.1 Test the insulation resistance,
11.2 DC voltage-withstanding test and leakage current test,
11.3 AC voltage-withstanding test,
11.4 Test the resistance of the metal shielding layer and the conductor resistance ratio,
11.5 Inspect the phase position at the both ends of the power cable line,
11.6 Test of the insulation oil of the oil-filled cable,
11.7 Test of the cross interconnection system.

Note: 1The test items of the rubber-plastic insulation power cable should be conducted as per the
sub-clause 1, 3, 4, 5 and 7 of this clause. If conditions are not provided, it is allowed to substitute the
DC voltage-withstanding test and leakage current test for AC voltage-withstanding test of the cable
which rated voltage is U0U is 1830kV and below,
2The test items of the paper cable should be conducted in accordance with the sub-clause 11.1,
11.2 and 11.5 of this clause, and
3) The test items of the oil-filled cable should be conducted in accordance with the sub-clause
11.1, 11.2, 11.5, 11.6 and 11.7 of this clause.

12. Test of the lightning arrestor

The test items of metal oxide lightning arrestor in this power station should include the
following:
12.1 Test the insulation resistance of the metal oxide lightning arrestor and its base,
12.2 Test the power reference voltage and sustained current of the metal oxide lightning arrestor,
12.3 Test the DC reference voltage of the metal oxide lightning arrestor and leakage current 0.75 the
DC reference voltage,
12.4 Inspect action of the discharge counter and monitor indication of the ammeter,
12.5 Test of power discharge voltage.
Note: 1) The test items of the closed metal oxide lightning arrestor are conducted in accordance
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with the contents of the sub-clause 1, 2, 3 and 4 of this clause, one test can be selected in whichever
the clause 2 and 3, and
2) The test items of the gapped metal oxide lightning arrestor are conducted in accordance
with the contents of the sub-clause 1 and 5 of this clause.

13. Test of the secondary circuit

The secondary circuit means the circuits of operation, protection measuring and signal as well as
the operating mechanism coil, contactor, relay, instrument, secondary winding of mutual-inductor and
etc. in the circuits. The test of the secondary circuit should include the following:
13.1 Test the insulation resistance, and
13.2 AC voltage-withstanding test.
Note: 1Test voltage is 1000V. When the insulation resistance value in the circuit is above
10M, a 2500V megameter can be adopted instead, test duration is 1 minute or as the technical
requirement of the product,
2The AC voltage-withstanding test for the circuit under the voltage category 48V and below may
not be conducted, and
3For the circuit that there are electronic elements and equipment, the plug-in components should
be pulled out or short circuited at the both ends when tested.

14. Test of the power distribution equipment and feed line of the voltage category
1kV and below
This test should include the following:
14.1 Test the insulation resistance,
14.2 AC voltage-withstanding test of the distribution equipment, and
14.3 Inspect that the phase positions between feed wires or both sides of the feed wire of different po
wer sources in the distribution equipment should be identical.

15. Test of the overhead power line above 1kV

The test items of the overhead power line above 1kV should include the following:
15.1 Test the insulation resistance of the insulators and the line,
15.2 Test the line-frequency parameters of the line above 35kV,
15.3 Inspect the phase position,
15.4 Impact-switch on test, and
15.5 Test the ground-resistance of the poles and towers.

16. Test of the LV electric equipment

The LV electric equipment include knife-switch, changeover switch, fuse, automatic switch,
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contactor, controller, control switch, starter, resistor, rheostat, electromagnet and etc. of 601200V.
The test items of the LV electric equipment should include the following:
16.1 Test the insulation resistance of the cable connected with the LV electric equipment and the
secondary circuit,
16.2 Verification of the action value of the potential coil,
16.3 Inspection of the motion by the LV electric equipment, and
16.4 Setting of the trip dog adopted for the LV electric equipment.

17. Test of the enclosed busbar and busbar

The test items of the enclosed busbar and busbar in WAMPU power station should include the
following:
17.1 Test the insulation resistance, and
17.2 AC voltage-withstanding test.