Professional Documents
Culture Documents
L&P -JV
TABLE OF CONTENTS
1. GENERAL ..................................................................................................................... 4
1.1 PURPOSE OF THE METHOD STATEMENT ............................................................... 4
1.2 DEFINITIONS AND ABBREVIATIONS USED ............................................................. 5
5. ENVIRONMENTAL .....................................................................................................10
5.1 QUALITY ....................................................................................................................10
6. RESPONSIBILITIES ...................................................................................................11
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1. GENERAL
The purpose of this MS is to provide instruction for the installation of MV/LV, MCC,
SMDB, & VFD Panel
This works is specifically for the PK2 Stadium wherever applicable works necessary for
the proper execution and timely completion of the project, in line with approved
construction drawings and project requirement.
And also this Method statement had been prepared as per regulations, project
specification and QCS 2014.
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1.2 DEFINITIONS AND ABBREVIATIONS USED
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2. SCOPE OF WORK
This MS covers the execution for Installation of MV/LV , MCC, SMDB & VFD Panelin
accordance with the relevant reference standards, project specifications and approved
Shop drawings identified herein as reference documents.
The installation contractors are required to follow this MS at all times during the whole
working period.
The approved sub-contractor shall ensure that the safe work systems resulting from the
Risk Assessments are employed throughout the works described in this MS.
Mastro Qatar Construction Manager and Safety Manager have the responsibility for
ensuring that the MS procedures are adhered to, and are verified using the SADDs for
MV panel installations.
Samko Construction Manager and Safety Manager have the responsibility for ensuring
that the MS procedures are adhered to, and are verified using the SADDs for LV panel
installations.
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3. HEALTH AND SAFETY
All site operatives will be required to undergo Site safety Induction and suitable training
prior to undertaking any site construction works. As a minimum the following PPE will be
provided in addition to that identified in the Risk Assessment.
a) Safety Glasses.
b) Safety Helmet
c) Safety Shoes
d) Hand Gloves
e) High Visibility Vest
f) Safety Harness
SPECIFIC
b) Conduct daily task briefing and toolbox talks before starting work and record all
participants by signing an attendance sheet and recording in SADDs
c) Obtain confirmation from Main Contractor that the designated construction areas
have safe access and that all related safety precautions and safety warning
measures have been implemented by subcontractor.
d) Provision of shaded rest area where practical on site and welfare facilities.
g) Activity related Health & Safety is covered under Section - Work Methodology.
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4. EMERGENCY CONTACT NUMBERS
All workers / staff involved in the installation works covered in this MS will be site
Inducted and therefore aware of the behaviour to be adopted in case of emergency.
During the safety induction a specific section will be dedicated to preparedness in case
of emergency.
Notice board will be provided at the entrance to offices and welfares with instructions on
what to do in the event of an accident or fire".
Lists of first-aid workers, emergency action team members will be identified on the
Notice Board.
At Al Bayt Stadium, first aiders have been identified and their names, pictures and
contact numbers will be posted on site. The role of first aider will be to provide an
immediate treatment to injured/ affected person to preserve till medical team arrives.
The emergency response procedure shall follow the procedures as detailed in the
Project approved HSE Management Plan.
GSIC HOTLINE
30985385
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5. ENVIRONMENTAL
The Environmental Threats Risks Issues and Concerns shall also be managed using
the SADD during the works: The main Environmental issues include :
a) Noise disturbance
b) Waste management
c) Lighting
d) Dust Control
5.1 QUALITY
The Inspection and Test Plan for the installation of MV/LV, MCC, SMDB & VFD Panel
summarizes the specific characteristics and objective that are to be satisfied. The Site
Construction Manager will be responsible to ensure stage wise compliance for these
operations, and the QA/QC Engineer will carry out quality control checks and report the
inspection results. The Hold Points are identified in the ITP.
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6. RESPONSIBILITIES
For MV Panel Installations
Responsible for providing adequate resources and
Project Manager
1 ensuring that the QCS 2104 regulations are
L&P JV/ Mastro
adhered to.
Oversee the entire MEP construction activities
Sr. MEP Engineer within the site and ensure that activities are
2
L&P JV/ Mastro carried out as per the contract drawings and
documents and report same in SADDs
Supervise the subcontractor to meet the desired
MEP Construction Engineer
3 quality of the activities and ensure that proper
L&P JV/ Mastro
work and schedules are met.
Supervise closely, the activities designated to
Site Engineer
4 them and ensure that all instructions and safety
L&P JV/ Mastro
procedure are followed and strictly adhered to.
Conduct surveillance and inspection duties at
QA/QC Engineer
5 various stages to ensure compliance to QA/QC
L&P JV/ Mastro
Plan.
Provides advice and support in the application of
HSEManager
6 this procedure and monitors effectiveness
L&P JV
of the relevant control documents.
Ensure enforcement of safety procedures in
HSE Officer / Inspector accordance with the Main Contractor HSE Plan /
7
L&P JV/ Mastro Procedures & QCS 2014 Requirement..
And Record any site NCRs in SADDs
For LT Panel Installations
Responsible for providing adequate resources and
Project Manager
1 ensuring that the QCS 2104 regulations are
L&P JV/ SAMKO
adhered to.
Oversee the entire MEP construction activities
Sr. MEP Engineer within the site and ensure that activities are
2
L&P JV/ SAMKO carried out as per the contract drawings and
documents and report same in SADDs
Supervise the subcontractor to meet the desired
MEP Construction Engineer
3 quality of the activities and ensure that proper
L&P JV/ SAMKO
work and schedules are met.
Supervise closely, the activities designated to
Site Engineer
4 them and ensure that all instructions and safety
L&P JV/ SAMKO
procedure are followed and strictly adhered to.
Conduct surveillance and inspection duties at
QA/QC Engineer
5 various stages to ensure compliance to QA/QC
L&P JV/ SAMKO
Plan.
Provides advice and support in the application of
HSEManager
6 this procedure and monitors effectiveness
L&P JV/ SAMKO
of the relevant control documents.
Ensure enforcement of safety procedures in
HSE Officer / Inspector accordance with the Main Contractor HSE Plan /
7
L&P JV/ SAMKO Procedures & QCS 2014 Requirement..
And Record any site NCRs in SADDs
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7. TOOLS & EQUIPMENT
The following tools and equipment items have been identified for the installation of MV/
LV, MCC, SMDB & VFD Panels.
a) Hand Tools Box ( Spanner set, cutting pliers, tube cutter, screw driver set,
hammer, hacksaw frame & flat file, cleaning brush, sprit levels)
b) Adjustable Wrench
c) Splice Kit
d) Mobile scaffold
e) Ladder
f) Pallet Jack
g) Drilling Machine
h) Crowbars
i) Torque wrench
j) Plumb bob, nylon thread
k) Heavy Air Compressor / Vacuum Cleaner
l) Sling Ropes
m) Workbench with vise.
n) Ratchet and Spanners-various sizes and extensions
o) Crimping Tool.
p) 3rd party certified lifting equipment ( Chain pulley, A frame chain hoist and etc.)
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8. MATERIAL TRANSPORT, HANDLING & SITE STORAGE
All materials will be delivered to site by truck and the quantities of materials stored on
site shall not exceed 2 Weeks of planned installation. All incoming materials will be off-
loaded by Boom truck or manually depending upon size and weight of delivery into L&P
JV Storage Area, Manual handling shall be up to 25Kgs.
On receipt of Panels shall be handled & stored in line with the following procedure:
a) MV/LV, MCC, SMDB & VFD Panels and other related accessories will be handled
and Transported & unloaded at site strictly as per manufacturers instruction.
b) MV/ LV, MCC, SMDB& VFD Panels and other related accessories will be stored at
dry location in lay down area and as per manufacturers storage recommendations.
They will be protected and covered by polythene sheeting.
c) After delivery, equipment will be inspected for any transport both internal and
external components casing damage in compliance of project specification &
materials submittal.
d) The MV/ LV, MCC, SMDB, & VFD Panels and accessories will be tagged, crated
and protected for shipping as per manufacturers recommendation.
e) The lifting procedure will be strictly adhered too to ensure the MV/ LV, MCC, SMDB
& VFD Panels and accessories are free from damage. Manufacturers
recommendation for lifting procedure should be followed.
f) All lifting equipment must be rated for the purpose, checked for damage, and
certified by third party before any attempts are made to lift the MV/LV, MCC,
SMDB& VFD Panels.
g) Notice for commencement of installation will be raised and a lifting and unloading
request will be raised giving the date, time, weight & dimensions to Main Contractor
ensuring adequate notice to prepare for lifting & unloading.
h) Approved Shop drawings shall be posted at the work place for site reference used
and installation works.
8.2 DELIVERY:
a) The MV/LV, MCC, SMDB & VFD Panels are factory packed for transport and
should protected as per manufacturer Instruction.
b) All documents will be available with the supplied MV/LV, MCC, SMDB,& VFD
Panels, i.e. transport/shipping documents, packing list, delivery notes, factory test
certificate and test certificates, FAT documents etc.
c) A Material Delivery to Site will be inspected for delivered equipment for approval
from engineer.
d) Any discrepancies, damage, and etc. found to the materials shall be notified and
reported to QA/QC Engineer.
e) Materials found not suitable for site use shall be removed from site immediately
and moves in the quarantine zone and reported on SADDs.
f) No materials will be permitted to enter the work location without being inspected
and approved by the client appointed engineer as a part of ITP for distribution
boards. Material delivery to site (MDS) to be sign-off.
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9. INSTALLATION PROCEDURE
9.1 GENERAL:
Prior to the commencement of any installation works associated with the MV/LV, MCC,
SMDB, & VFD Panel the MEP Sub Contractor will ensure that all site installation pre-
conditions have been satisfied. These include a site inspection to verify that the site
condition is considered suitable for work to commence and that the Main Contractors
safety provisions have been provided and were completed by L&P JV Sub Contractors
safety provisions also. E.g. Site Access Site Illumination etc.
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9.2 MOUNTING ARRANGEMENT
9.2.1 INTRODUCTION
Purpose of method statement is about installation of MV switch board/L V, MCC,
SMDB & VFD Panels,
Note: For Exact location Please refer shop drawing and coordination drawings.
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9.2.2.2 TRANSPORT THE PANEL BY MEANS OF A FORK LIFT:
a) use fork lift and transport the panel near the panel as mentioned in below diagram.
b) Make sure the load is propely balance on the fork lifts.
c) Securely strap the panel to the forklift to prevent shifting or tipping.
d) Lift the panel high enough to clear obstruction on the floor.
e) Take care to avoid colisions with structures, other equipment or present when
moving the panel.
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9.2.2.4 Fasten panels to the foundations
a) Floor openings: The panels can be bolted or welded to the foundation rails. Fasten
each panel diagonally to the foundation rails at two points at least.
a. Method A (Over Trench) - Installed directly on the leveled concrete shall be
used in fastening the MV & MCCs Panels by means of anchoring bolts.
b. Method B (On Concrete Pad) If installed directly on the leveled concrete
pad, the fastening is carried out by means of anchoring bolts in the pad.
b) Align the panel in horizontal and vertical position.
c) Recommended clearances by manufacturer and KAHRAMAA shall be
maintained at rear and front of cubicle panels for easy access in termination of
cables and other maintenance work can be carried out.
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c) Check that there is good contact between the metal tube in the bushing and the
busbar via contact spring. Ensure that the contact spring is in the correct position.
d) Ensure that the supplied bolting sets are mounted according to the design. The
busbars have to be assembled according to the manufacturers installation
instructions.
e) Torque all bus connections as per manufacturer instructions.
MV SWITCH GEAR
-
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NOTE: Above installation procedures is applicable for MV, LV and MCC panel.
The difference will be in VCB will be used as breakers in MV panel and
depends on load and amps. ACB, will be used as breaker in MCC and LV
panels.
MCC panel will be used for firefighting pump room
9.2.5 SMDBS AND VFD PANEL
a) All SMDB, and VFD Panel wall mounting arrangement will be in accordance with
approved shop drawings and manufacturers recommendations.
b) Ensure that painting of the wall is completed prior to marking and mounting of
SMDB, and VFD panel.
c) Check label marking to ensure that is the correct panel and check the position
according to the approved shop drawings.
d) Mark the fixing position of the SMDBs, and VFD panel as per approved shop
drawing and coordinate with other equipment and services.
e) Locknuts on the anchor bolts will ensure a permanent fixing of the panel to the
wall.
f) If there is more than one SMDB, or VFD panel to be installed at the same
location, they shall be installed side by side.
g) Ensure that mounting height of SMDB, and VFD panel as per approved shop
drawing as per FFL.
h) Suitable knock out at the top or bottom shall be used for both incoming and
outgoing cable entry.
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SMDB panel
VFD panel
.
9.2.6 FINAL WORKS
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e) Check all unused opening or knock outs are provided with the proper knock out
seals.
f) QA/QC inspector and the installer to conduct rechecking of the assembly works
following previous sections of this method statement.
g) Insert the withdraw able circuit breaker parts.
h) Panel doors must be properly closed.
a) Measure the distance from the gland plate to the cable termination point and
accordingly remove the outer sheath.
b) The holes are made for taking the cables inside the MV/LV, MCC, SMDB,& VFD
Panels to be properly covered and sealed after checking of the termination point.
c) Remove the armor up to the gland plate.
d) Insert the shroud into the cable.
e) Remove sheath of the cable up to gland plate and separate the cores for
inserting the lugs / copper tubes terminals.
f) Insert the bottom part of the gland into the cable, put the armor ring and
terminate the armor wire into the ring.
g) Insert the upper part of the cable gland and tighten the upper and the lower part
by spanner.
h) Cable should be properly marked with approved markers before and after the
entry in the MV/LV, MCC, SMDB & VFD Panels.
i) Crimp the cable lugs with proper crimping tool. Connect to terminal as per
requirement. All tightening torque shall be as per manufacturers
recommendations.
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10. COMPETENCE AND COMPLIANCE
All Method Statements provided by The Sub Contractors shall include a detailed clause-
wise compliance statement in respect of:
REGULATORY COMPLIANCE
This MS has been developed to follow the regulatory requirements of QCS 2014 Ref
Appendix 1
The QCS 2014 compliance Requirements section reference documents SADDs are
deemed to be a condition of this MS and are provided to demonstrate that the
procedures identified in the MS are actually adhered to at the site. Appendix 3
This MS has been developed specifically for the works specified in the designated area.
A Risk Assessment of this work has been undertaken by the approved safety manager
as required under QCS 2014 Site Construction Management Requirements (i.e. CDM
Regulations)and is attached to this MS
MS Ref Appendix 4
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11. APPENDICES
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Appendix 1 - REGULATORY COMPLIANCE
LEGAL OBLIGATIONS
NB As can be seen from the above extract the term Contractor is deemed to include Sub
Contractors. The legal requirement is Section 11 Part 1 Item 1.1.7 (Risk Assessments
and Method Statements)
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DUTY OF CARE
The MS is provided to satisfy the QCS 2014 Regulations governing Health &
Safety
ENFORCEMENT
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APPENDIX 2 - COMPETENCY
COMPETENCE STATEMENT
Years Questionnaires
Name Discipline Qualification
Exp. Signature
MS Issuer Sr.
Mr. Hariharan Electrical BE Electrical 14
Engineer
Years Questionnaires
Name Discipline Qualification
Exp. Signature
MS
Reviewer Ambrose QA / QC B.E Electrical 18+
Wilfred Manager & ELV Yrs.
Years Questionnaires
Name Discipline Qualification
Exp. Signature
MS Risk
Assessor NEBOSH
Ifeanyi HSE 12+
Nwachukwu Coordinator METALLURGICAL Yrs.
ENGINEER
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APPENDIX 3- CONSTRUCTION / INSTALLATION (SADDs)
QCS 2014 Section 7.7 Requires that the Contractor and by default the Sub Contractor
prepares and maintains a Site Diary. OSC have developed the Site Activity day Diary
Sheets which are to be used for this purpose.
This Document the SADD, has been developed by L&P JV in order to meet the QCS 2014
Section 01 Part 07 Item 7.7. requirements, namely to provide Site data in the form of a
diary sheet to the Construction / Project Management Team and ultimately to the Main
Contractor. The compliance and delivery of the Method Statement is evaluated using this
process.
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Section 1 Job Scope
This section is to be completed by the Contractor representative per site area and each
Sub-Contractor.
Signed Area
Supervisor
Main Risks
Identified..
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General Comments (Contractor Feedback) :-
JOB STOP
The Work identified above has been stopped at ..hours due to the following unsafe
conditions.
Signed Print
Name..
JOB RESTART
The site has been inspected at .hours & the corrective measures deemed to be in
place
SignedPrint
Name.
Type of incident :-
Minor
Near
miss
Dangerous
Occurrence
Lost
Time.
Persons
involved.
Time of incident
Client Safety Report Completed by..
Subsequent Actions
Notification
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Appendix 4 STARRT (SAFETY TASK ANALYSIS AND RISK REDUCTION
TALK)
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Appendix 5 - Risk Assessment HEALTH & SAFETY
This MS has been prepared specifically for the purposes of the installation of MV/LV,
MCCs, SMDBs & VFD panels and should not be used for any other purpose.
The Risk assessment follows the QCS 2014 Regulatory requirement Section 11 Part 1
Item 1.1.7 (Risk Assessments and Method Statements)
Risk Assessment
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Doc. No.: Q11017-0100D-LPS-STA-PK2-ELE-MST-00003 Rev. C1 Page 32 of 47
TASK: INSTALLATION OF MV/LV, MCC, SMDB & VFD PANEL Date: 10/8/2017
LOCATION: AL BAYT STADIUM PROJECT, AL KHOR -CITY Revision No: C2
Initial Residual
Activity Risk Controls
Risk Risk
Consequence
Consequence
Risk Rating
Risk Rating
Likelihood
Likelihood
Who or
Description of Hazard Description What
S/N Risk Effect Control Measures and / or Recovery Measures
Task Step Might be
Harmed?
Trapping
Uneven surface
9. Floor Mounted Poor illumination Trip and fall Workers 3 4 12 Activities shall be carried out as per 3 1 3
(Single Crush injury Personnel, approved MS and shop drawing
Compartment) Manual handling Musculoskeletal Tools Task briefing and TBT shall be conducted
injury daily prior to activity.
Materials
Fire and explosion Supervision by a competent person
Use of obsolete and MV and MCCS will be assembled by
disapproved tools Cuts/bruises
Respiratory problems manufacturer authorized person.
Eye injury All person will be inducted prior to activity.
Floor Mounted Collapse of hydraulic jack All mounting of panels shall be done by a
MV and MCCs Hearing loss
Fall of tools/materials competent person and under supervision
(Multiple Panels shall be marked with warning signs
Contact with sharp edges during use
Compartment) and the voltage it will carry.
10. Busbar Incompetent worker Fire when powered Workers 4 4 16 All connection shall be done according to 3 2 6
Connection Trip and fall MS and shop drawing.
Electric shock Connection and termination shall be done
Wrong identification Equipment
Electrical by a competent and experience person.
False reading
Connection Earthing shall be properly by a competent
Poor termination Burns / Sparks Client person with experience.
Glanding and termination shall be done by
Control Wiring
a competent electrician.
Trailing cables All trailing cable shall be removed from
Glanding and access.
Termination Obtain relevant PTW.
Improper earthing
All test equipment shall be calibrated and
certificate obtained.
Suitable fire extinguisher shall be in place.
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Uncalibrated test All relevant PPE shall be used.
equipment
Poor contact
11. Work at night Inadequate illumination Slips, trips and falls, Personnel 4 4 16 Relevant PTW to be obtained prior to night 3 2 6
Struck by, Tools
activities,
Trailing cables Strike against, Night activities shall be carried out with strict
Equipment
Striking objects, monitoring and supervision,
Poor house keeping Collapse of personnel Adequate lighting system shall be provided
on site during all night activities,
Fatigue Proper work rotation to be ensured (workers
on day shift shall not be allowed in night
shifts),
Proper housekeeping shall be maintained
prior to commencement of night activities,
Buddy system to be ensured at all times
during night activities,
Ensure adequate rest periods for inspection
teams and repair technicians,
Ensure that all personnel are well aware of
emergency access/egress at site and
adequate supervision,
Flashing lights shall be provided on all exit
routes
12. Use of hand tools Improper use of hand tools Eye injuries Workers, 3 4 12 Tools shall be inspected daily 2 1 2
Cuts/Nips/trapping of Tools Tools shall be used for their correct
Incompetent personnel fingers purposes
Quarantine or dispose of any tool that is
damaged or not of required standard
Lack of adequate PPE No-horseplay policy shall be maintained
Use the right hand tools for electrical works
13. Use of Electric Inadequate guarding, Electric shock, Personnel 4 4 16 Train workers on safe use of power tools. 3 2 6
hand power tools Fire Tools Task briefing and TBT shall be conducted
Missing plugs Trips and falls, Materials Priority to the use of battery powered tools
Ergonomic injuries Tools should be properly guarded whether
Exposed wires in use or not,
Tools shall be visually inspected prior to any
Wet condition activities,
Power tools shall have approved power
Cracks on cable plugs.
Only competent personnel shall be allowed
Joints on cable to carry out activities,
Ensure proper posture
Improper manual handling Trailing cable shall be removed from access
or suspended.
Improper use of tools Good cable management shall be ensured
to avoid trip hazards,
Trailing cables Tools shall be used as per manufacturers
instructions,
Use of wrong tools Power tools with joints on cable shall be
removed from site
Improper work Cables and hoses shall be adequately
arrangements inspected prior to use with no exposed
wires.
Power tools shall not be used on wet
condition except designed for the purpose.
Appropriate PPEs shall be worn and
effectively,
Cold Season
Personnel body temperature to be
monitored,
Winter jackets to be provided if work is to be
carried out in extreme cold weather
conditions,
Workers advised to take warm water when
necessary,
Strict monitoring of health conditions of
workers
16. Poor Improper arrangement of Container for Construction Waste and other
Workers/ 3 4 12 3 1 3
Housekeeping tools and materials on site, Fire Rubbish/unwanted materials shall be
staff and
Slip, trip and fall provided and disposed daily/regularly.
Struck by / strike visitor Separate waste skip shall be used to
Stacking of incompatible accumulate food waste at the site and it
material against objects or
shall be disposed at the end of each days
materials work.
MEDIUM RISK
R= 8 TO 12
ADEQUATE Unacceptable risk- necessary control and actions
Must be developed as soon as possible
R= 15 TO 25 HIGH RISK
UNACCEPTABLE
Unacceptable Risk-immediate action must be taken
before work starts or relative work permit
A. Wilfred.
17 July-17 L&P JV
17 July-17 L&P JV
Ifeanyi Nwachukwu
17 July-17 L&P JV
Fortune. A Eeghien
Claudio
17 July-17 L&P JV
In the event anything changes in the Risk Assessment and Method Statement this should be immediately brought to the
attention of the Site Supervisor.