ZARA FOODSTUFF INDUSTRIES SDN. BHD.

MAINTENANCE DEPARTMENT

MAINTENANCE DEPARTMENT

MONTLY REPORT APRIL 2013

PREPARED BY
MOHAMAD FARID BIN KAMMANIS
MAINTENANCE OFFICER CUM PRODUCTION OFFICER
 ZARA FOODSTUFF INDUSTRIES SDN. BHD.
MAINTENANCE DEPARTMENT

To : En. Mohd Nazri Bin Ismail

QA Manager

From : En. Mohamad Farid Bin Kammanis

Maintenance Officer Cum Production Officer

Date : 01 MAY 2013

Cc : PA, PD

MONTLY REPORT (01-30 APRIL 2013)

1. Maintenance progress :-

No Machine involved and Spare part / Job Detail Technician

department
1. Production (01/04/2013) Not damaged

2. Production (02/04/2013) Not damaged

3. Production (03/04/2013)
i. Line A The marking head at laser position En. Akmal Zahid
- Linx SL501 Scribing X Y burnt.
Laser - Wait the quatation for repair.

4. Production (04/04/2013)
i. Line A Changing a new 3 set knife. En. Fendi
- GSL 400 Cap seal.

5. Process Soy Sauce (05/04/2013)

i. Sugar Syrup Blender 2 set bearing malfunction. En. Mohd Sharil
- Service.
 Production Low quality bottles. Sprocket size En. Fendi
ii. Line A 21 malfunction. En. Rafid
- UNIBLOC - Changing a second hand
sprocket.
- 4 set chain conveyer
- GSL 400 Cap Seal En. Rafid
Low quality bottles. The guide are En. Fendi
bent.
- Adjustment back the space
guide.

6 Production (06/04/2013)
i. Line A Low quality bottles. Sprocket size En. Fendi
- UNIBLOC 21 malfunction.
- Changing a new sprocket size
25.

7. Production (08/04/2013) Not damaged

8. Production (09/04/2013)
i. Line B Changing the 2 set filter soy sauce. Workers
- Auto Filler Vega 20 - Service

9. Production (10/04/2013)
i. Line A Sprocket size 21cm malfunction. En. Akmal Zahid
- Cap Seal GSL 400 Low quality bottles. En. Rafid
- Changing a new sprocket size
21cm.
- Cut 3 point chain conveyer
because bent.

Boiler room Low level water. En. Akmal Zahid

- We check the valve
malfunctiona. because has blocked
the
b. stainless steel pipe.
- Wash and service.
10. Production (11/04/2013) Not damaged

11. Process Soy Sauce (12/04/2013)

i. Sugar Syrup Blender Repair on machine. En. Akmal Zahid
- Changing a new 2 set bearing, 2 En. Fendi
sets seal viton, seal, 5 sets
 spring.

12. W.W.T.P (13/04/2013) Pump 1 malfuction.

- Changing a recond pump. En. Rafid
- A new basket.

Production Changing a new 12 set side nylon En. Akmal Zahid

i. Line A the capper. En. Fendi
- Unibloc - Grease and cleaning.

13 Production (15/04/2013)
i. Line A Repair. En. Akmal Zahid
- Unibloc - The shaft for capper
malfunction. Adjust the guide
shaft and high.

14. Process (16/04/2013)

i. Lamp Service. En. Mohd Sharil

15. Production (17/04/2013)

i. Line A Low bottles quality. Repair the En. Fendi
- GSL 400 Cap Seal green guide. Not center.

16. Production (18/04/2013) Not damaged

17. W.W.T.P (19/04/2013) Change a new pump on first main En. Akmal Zahid
hold. The old pump wire overload. En. Rafid
- Service

18. Production (20/04/2013) Not damaged

19. Production (22/04/2013)

i. Line A Label pallet malfunction. En. Akmal Zahid
- Kosme labeler - Doing adjustment at label side. En. Fendi

20. Production (23/04/2013)

i. Line C Wire malfunction. Trip. 2 set coil En. Akmal Zahid
- WrapperCP 3L AVE burnt. En. Rafid
- Change a new cable lug.
- Change a new 2 set coil heater.
 - Test electric coming by
ammeter.

- Twist cap Change a new set belting. En. Akmal Zahid

- Doing adjustment the sapce to
head bottle on cap.

21. Production (24/04/2013)

i. Line A The line A not operation. 2 workers
- Service - Clean the guide green and white
roller line.

- Tray Packer Modification the guide to give the En. Akmal Zahid
space. En. Fendi
En Rafid

22. Production (25/04/2013)

i. Line B The ABB Inverter and Inoxpa En. Akmal Zahid
- Conveyor tray packer motor malfunction. En. Fendi
- Repair and changing a new part.

23. Production (26/04/2013) Not damaged

24. W.W.T.P (27/04/2013) Pump 1 malfuction.

- Changing a recond pump. En. Rafid
- A new basket.

25. Production (29/04/2013) Not damaged

26. Production (30/04/2013) Not damaged

Prepared by, Consent by,

……………… ……………..
(En. Mohamad Farid Bin Kammanis) (En. Mohd Nazri Bin Ismail)
Maintenance Officer Cum Production Office QA Manager