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MATRIKS SKILL OPERATOR WSS & S/A ADM
TARGET LEVEL OPERATOR WSS MKM/WSS HPM
1 STANDAR KOMPETENSI
Basic Skill Welding 5
5 Assesment dan penentuan tugas
P 3R & Safety BIQ 4 3.7
4.0
1.a Update mapping man power WSS MKM
Endang A
P
E 32.8
3.0
3.3
A
D Foreman HPM A
E "HIGH 1.e Update skill man power Line WSS MKM/WSS HPM Foreman
MKM/HPM
P
COMPETENCE & TARGET LEVEL FOREMAN WSS MKM/WSS HPM
V A
MATRIKS SKILL FOREMAN WSS & S/A ADM
Skill Up Proses
SKILLS 5.0 1.f Pengambilan TSKK man power line WSS MKM/HPM Foreman P MKM HPM
E EMPLOYEE" Reporting
5
4
TJI/TWI
3.8
4.0 MKM/HPM A
L 3 4.0
3.5
2 3.2 1.g Mapping matriks skill & TSKK P
3.0 Endang A
O TPS
1
0 Quality Standard
3.0 A
DATA TINGKAT KECELAKAAN KERJA LINE WSS TARGET SAFETY LINE WSS
MKM/WSS HPM 3 MONITORING KELENGKAPAN APD & SAFETY
10
2
a. Pembuatan form kelengkapan APD P
8 Daniel
2 A
6 b. Check kelengkapan APD operator sebelum bekerja Foreman P Implementasi & Monitoring
1 MKM/HPM A
4
c. Control penggunaan APD terhadap operator 2x sehari Foreman P Implementasi & Monitoring
1
(awal & tengah) MKM/HPM
S 2
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0
d. Control pemakaian & kebutuhan APD Foreman
A
P Implementasi & Monitoring
A "ZERO (0)
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
AVG 2017 Q1 Q2 Q3 Q4
MKM/HPM A
F ACCIDENT & TARGET ACT 2017 e. Pembuatan warning sheet setting mesin
Endang A
P
E ABNORMALITY A
CONDITION"
T TARGET REDUCE STOCK WIP (JAM)&TEMUAN f. Membuat rambu-rambu area lintasan forklift
Endang A
P
A
Y 10
8 g. Pembuatan papan meiruka WIP WSS MKM Martin / All P Order Fabrikasi
8 Foreman MKM A
6
6 h. Control papan meiruka WSS MKM setiap hari P Implementasi & Monitoring
All Handling MKM
4 A
4
i. Genba 3RS setiap hari (Start, Midle, End) P Form Implementasi & Monitoring
2 All Foreman MKM
2 A
0 j. Monitoring hasil temuan dan countermeasure P Implementasi & Monitoring
0 All Foreman MKM
patrol 3RS A
L 5 6
b. Monitoring temuan genba 8 Step All Foreman
A
P Implementasi & Monitoring
I P
O
4 MKM/HPM A
T L 3 4 4 GARANSI PROSES
Y L
Y
2
1 1.91 1.76 a. Pergantian baut holder yg tidak standard P Instalasi & Trial
B 0 0 0 0 0 0 0 0 0 0 2 Endang A/ Eko
0 (PS) A
O Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
X 0.00 0.00 b. Penyediaan stock tip upper dan lower special P Design Fabrikasi
0 Eko R (PS)
TARGET ACT PPM 2017 AVG 2017 Q1 Q2 Q3 A
c. Penyediaan stock matrial tes piece Endang A/ P Order
TARGET PPM LINE WSS HPM Foreman WSS
PPM LINE WSS HPM A
MKM
35 10
32 d. Pembuatan rak supply CKD di tiap mesin P Order Fabrikasi
Mahadir/Yudi AT
30 A
8
W e. Pembuatan box supply CKD P
25 Mahadir/Yudi AT
S 6 A
5
S 20 f. Control stock CKD P
4 Checkman MKM
15 4 A
H 3
11
P 10 2 g. Pembuatan form dan SOP kontrol CKD di SAP P
10 2 Daniel
M 5
A
5 0 h. Sosialisasi dan Implementasi P Implementasi & Monitoring
1 1 0 Endang A /
0 0 0 0 0 0
0 Checkman A
i. Control pengechekan Tagane dan Torque All Checkman P Control dan Monitoring
MKM/HPM A
M 129 125
A
117 121 114 112
K 110 112
104 109 106 b. Setting loading permesin P HPM MKM
UNIT MAN HOUR
90 Endang A
M 100 A
P 60 2 MAN
AVG 2017 = 131
A 50 a. Mapping man power line WSS MKM/WSS HPM P
All Foreman
L MKM/HPM
L 30 A
E 0 b. Setting Back Up MP All Foreman P Implementasi & Monitoring
T Jan FebMarAprMay Jun Jul Aug Sep Oct NovDec
0 MKM/HPM A
TARGET ACT 2017 ACT 2018 AVG 2017 Q1 Q2 Q3 Q4
c. Coaching dan Conseling MP absen dibawah Endang A & P Implementasi & Monitoring
Foreman
W target ( min 98% ) MKM/HPM A
UMH WSS POLLYBOX MKM TARGET UMH WSS MKM POLLYBOX
S Implementasi & Monitoring
S
d. Control kehadiran man power (absensi) All Foreman P
300 300
MKM/HPM A
M 250 264 250
3 EFISIENSI
DETIK
K 230
M 200
209 217 217
226 221
200 220 225 a. Kontrol penggunaan listrik (lampu, kipas, tools dan P Implementasi & Monitoring
210 Maahadir/Yudi AT
UNIT MAN HOUR
R B 50
b. Perbaikan tempat check qualitas wss Pollybox P Order Fab
O O 0
Jan Feb Mar AprMay Jun Jul Aug Sep Oct Nov Dec Yudi AT
0 A
X AVG 2017 Q1 Q2 Q3 Q4
D
TARGET ACT 2017 ACT 2018
c. Pembuatan tempat bolt check ulir P Order Fab
Mahadir
U "ACHIEVE UMH WSS HPM TARGET UMH WSS HPM
A
T EFFECTIVELY"
135
140
145
150
e. Pembuatan tempat APD di wss pollybox P Fabrikasi
I 150
131
120
Mahadir
A
DETIK
W
V S
110 112
129
109
125
117 121 114 112 f. Pembuatan meja shutter di wss pollybox
Yudi AT
P Design Fabrikasi
I S 104 106 90 A
UNIT MAN HOUR
100
T H
P
g. Pembuatan hanger sample part
Mahadir
P
A
Fabrikasi
Y
60
M
50 h. Relay out jundate next proses P Fabrikasi
Mahadir
30 A
0
i. Pemindahan kipas letak kipas angin P Design Fabrikasi
Jan Feb MarAprMay Jun Jul Aug Sep Oct Nov Dec
Eko R
0 A
TARGET ACT 2017 ACT 2018 AVG 2017 Q1 Q2 Q3 Q4
j. Pembuatan gonogo dan hand jig P Dsg Mat'l Fabrikasi
Yudi AT/Maryanto
A
150
COST PJK 2017 TARGET EFISIENSI 1 OVERTIME COST
121.7188125 a. Mapping dan balancing loading per mesin/area All Foreman P
350 120
MKM/HPM A
290 284 105
300
90 b. Mapping dan setting TSKK per MP proses All Foreman P MKM HPM
250 90
199
MKM/HPM A
75
200
C 152 2 CONTROL STOCK WIP
60
O 150123 60
S 90
103 a. Pembuatan papan meiruka WIP WSS MKM/ WSS P PR Fabrikasi
10080 80
78 80 80 80 80 80 80 80 80 80 80 Martin
T 59 HPM A
34 34
50 30 Implementasi & Monitoring
14 b. Control papan meiruka WSS MKM/HPM setiap hari All Handling P
0 MKM/HPM
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec A
0 c. Control dan monitoring PJK Hours P Implementasi & Monitoring
AVG 2017 Q1 Q2 Q3 Q4 All Foreman
MKM/HPM A
TARGET ACT 2017 ACT 2018
LMK Jan Feb Mar
SAP 2017 0 1 1
TARGET 0 0 0
ACT
KAP Jan Feb Mar
2017 0 3 0
TARGET 0 0 0
ACT
MKM Jan Feb Mar
2017 8 3 3
TARGET 0 0 0
ACT
HPM Jan Feb Mar
2017 2 1 0
TARGET 0 0 0
ACT
NMI Jan Feb Mar
2017 0 0 0
TARGET 0 0 0
ACT
SIM Jan Feb Mar
2017 0 0 0
TARGET 0 0 0
ACT
IPR
WSS ADM PALLET Jan Feb Mar
TARGET 5 5 5
ACT PPM 2017 0 0 0
ACT IPR 2017 (SHEET) 0 0 0
ACT QTY (PCS) 0 0 0
2018
Σ PROD (PCS) 494766 536709 438776
OPERATOR
POINT MAX TARGET MIN ACT 2017
Basic Skill Welding 5 4 3
BIQ 5 4 3
8 Step Welding 5 4 3
Kaizen & SS 5 4 2
Reporting 5 4 3
3R & Safety 5 4 3
5 4 2.8
FOREMAN
POINT MAX TARGET MIN ACT 2017
Skill Up Proses 5 4 4
TJI/TWI 5 4 3
Quality Standard 5 4 3
3RS & TPM 5 4 3
Kaizen & QCC 5 4 2
Problem Solving 5 4 3
TPS 5 4 3
Reporting 5 4 3
5 4 3.0
Section
POINT MAX TARGET MIN ACT 2017
Production system 5 5 4
TPM 5 5 4
Supervisory role 5 5 4
4S for SPV 5 5 5
Quality Awareness 5 5 4
Communication skill 5 5 5
Kaizen & QCC 5 5 4
Reporting 5 5 4
5 4 4.3
Apr May Jun Jul Aug Sep Oct Nov
0 0 0 1 1 1 1 1
0 0 0 0 0 0 0 0
AVG 2017 Q1 Q2 Q3 Q4
2.8 3.0 3.3 3.7 4.0
AVG 2017 Q1 Q2 Q3 Q4
3.0 3.2 3.5 3.8 4.0
AVG 2017 Q1 Q2 Q3 Q4
4.3 4.5 4.7 4.8 5.0
Dec AVG 2017 Q1 Q2 Q3 Q4
1 0 0 0 0
0
336867
324096
Dec AVG 2017 Q1 Q2 Q3
5 0 83.38 31.57 1.94
0
0
0
146409
Dec
5
0
0
0
144473
Dec
5
21
2
2
95545
Dec 3 23
100%
Dec
33
Dec
100%
Dec
16
Dec
100%
Dec
45
Dec
100%
Dec
80
Dec
100%
Dec AVG 2017 Q1 Q2 Q3
45 40 43 48 55
Dec
80
Dec
100%
Dec
180
Dec
80 AVG 2017 Q1 Q2 Q3 Q4
59 122 105 90 75 60
59422500 121,718,813
Dec
120
142 131
Dec
25
33 30
Dec
45
39 41
Dec
100 AVG 2017 Q1 Q2 Q3 Q4
198 172 154 136 118 100
197902130 171,578,777
Dec
-
0
0
Dec
18461520
426994
0
3037036
8120000
0
1365000
304200
1551000
164500
370500
29406
115074192
6158247
9862995
21065952
1496000
336000
0
0
0
540703
0
175000
4000000
AVERAGE
33830156 486282354 486 40523530 41
158709089 1218276698 1,218 101523058 102
Dec
0 AVG 2017 Q1 Q2 Q3 Q4
0 0.00 0 0 0 0
FLOW-OUT (PPM)
SAP Jan Feb Mar Apr May Jun
TARGET 4.5 4.5 4.5 4.5 4.5 4.5
ACT PPM 2017 0 4.2 0.74 0 0 0
ACT PPM 2018
KAP Jan Feb Mar Apr May Jun
TARGET 5 5 5 5 5 5
ACT PPM 2017 0 5 0 0 0 0
ACT PPM 2018
MKM Jan Feb Mar Apr May Jun
TARGET 20 20 20 20 20 20
ACT PPM 2017 4.32 7.06 2 6.67 0 5.06
ACT PPM 2018
HPM Jan Feb Mar Apr May Jun
TARGET 66 66 66 66 66 66
ACT PPM 2017 22 14 0 22 0 0
ACT PPM 2018
NMI Jan Feb Mar Apr May Jun
TARGET 10 10 10 10 10 10
ACT PPM 2017 0 0 0 0 0 0
ACT PPM 2018
SIM Jan Feb Mar Apr May Jun
TARGET 10 10 10 10 10 10
ACT PPM 2017 0 0 0 0 0 0
ACT PPM 2018
Jul Aug Sep Oct Nov Dec AVG 2017 Q1
4.5 4.5 4.5 4.5 4.5 4.5 1.16 0
1.1 2.1 3.5 1.2 1.1 0
Q2 Q3
0 0
Q2 Q3
0 0
Q2 Q3
0 0
Q2 Q3
0 0
Q2 Q3
0 0
Acknowledge Approved Prepared